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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.6 BiFuel with gasoline/natural gas straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2009.3–2012.11) 18.44 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 18.44 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.2–2012.11) 14.75 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 18.44 lbf⋅ft
2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11) 7.38 lbf⋅ft
2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11) 7.38 lbf⋅ft
2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5) 7.38 lbf⋅ft
2.0 R 4motion with gasoline straight-4 2.0 L 267 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2012.11) 7.38 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11)
Compressor belt 16.96 lbf⋅ft
expand_moreMain belt
expand_moreTop
With automated shift gearbox 16.96 lbf⋅ft
expand_moreBottom
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2008.10–2012.11)
expand_moreM8
First stage 14.75 lbf⋅ft
Second stage 90°
M10 33.19 lbf⋅ft
expand_more1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11)
expand_moreWith automatic tensioner
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1) 7.38 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11) 7.38 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11) 7.38 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP engine (2009.6–2013.11) 7.38 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11) 7.38 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11)
expand_moreWith automatic tensioner
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5)
expand_moreWith automatic tensioner
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
All other modifications 16.96 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
First stage Screw in new screw(s) hand-tight.
Screws must be replaced.
Second stage Screw in screw(s) until the stop.
Third stage 90° detach.
Fourth stage 22.13 lbf⋅ft
Fifth stage 90°
expand_moreAir-conditioning compressor
1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11) 33.19 lbf⋅ft
2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11) 33.19 lbf⋅ft
2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11) 33.19 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11) 33.19 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11) 33.19 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11) 33.19 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11) 33.19 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 33.19 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 33.19 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 33.19 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
1.6 BiFuel with gasoline/natural gas straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2009.3–2012.11) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 33.19 lbf⋅ft
expand_more2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11) 29.5 lbf⋅ft
Tighten crosswise from inside to outside.
2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11) 29.5 lbf⋅ft
Tighten crosswise from inside to outside.
2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5) 29.5 lbf⋅ft
Tighten crosswise from inside to outside.
2.0 R 4motion with gasoline straight-4 2.0 L 267 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2012.11) 29.5 lbf⋅ft
Tighten crosswise from inside to outside.
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 18.44 lbf⋅ft
Air-conditioning compressor pressure line 16.23 lbf⋅ft
expand_moreAlternator
1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11) 18.44 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11) 18.44 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11) 18.44 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.2–2012.11) 18.44 lbf⋅ft
2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11) 18.44 lbf⋅ft
2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11) 18.44 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11) 18.44 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11) 18.44 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11) 18.44 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11) 18.44 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 18.44 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 18.44 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 18.44 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11) 18.44 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11) 18.44 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreGenerator bracket
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 18.44 lbf⋅ft
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 29.5 lbf⋅ft
Tighten crosswise from inside to outside.
All Volkswagen gasoline straight-4 2.0 Liters CDLC engines 29.5 lbf⋅ft
Tighten crosswise from inside to outside.
All Volkswagen gasoline straight-4 2.0 Liters CDLF engines 29.5 lbf⋅ft
Tighten crosswise from inside to outside.
All Volkswagen gasoline straight-4 1.4 Liters CGGA engines 29.5 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CRZA engines 29.5 lbf⋅ft
Tighten crosswise from inside to outside.
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTKA engines 18.44 lbf⋅ft
All other modifications 33.19 lbf⋅ft
Tighten from inside to outside.
expand_moreVacuum pump
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
All other modifications 7.38 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust recirculation pipe
All Volkswagen diesel straight-4 2.0 Liters CBAA engines 14.75 lbf⋅ft
Sealing rings must be replaced.
Clamps 3.69 lbf⋅ft
Nuts 17.7 lbf⋅ft
Sealing rings must be replaced.
Screws 6.64 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CBDC engines 14.75 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CBAB engines 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreCFFB engine
Nuts 17.7 lbf⋅ft
Sealing rings must be replaced.
Screws 6.64 lbf⋅ft
Sealing rings must be replaced.
expand_moreFuel-distributing pipe
1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11) 16.23 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.2–2012.11) 14.75 lbf⋅ft
2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11) 16.23 lbf⋅ft
2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11) 16.23 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11) 16.23 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11) 16.23 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 16.23 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 16.23 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 16.23 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11) 16.23 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11) 16.23 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreHigh-pressure line
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZB engines 13.28 lbf⋅ft
All other modifications 20.65 lbf⋅ft
expand_moreHigh-pressure pump
expand_moreM6 screws
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
M8 screws 14.75 lbf⋅ft
Screws must be replaced.
expand_moreM6 screws
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
M8 screws 14.75 lbf⋅ft
Screws must be replaced.
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLC engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLF engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CRZA engines 7.38 lbf⋅ft
expand_moreAll other modifications
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreHigh-pressure pump pulley
Central nuts 70.07 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
Central nuts 70.07 lbf⋅ft
Wheel 14.75 lbf⋅ft
Screws must be replaced.
expand_moreInjection hoses
All Volkswagen diesel straight-4 2.0 Liters CBDC engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 18.44 lbf⋅ft
All other modifications 20.65 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_more1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Pressure tube connection 29.5 lbf⋅ft
expand_more1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.2–2012.11)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Nuts 7.38 lbf⋅ft
Screws 3.69 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Nuts 7.38 lbf⋅ft
Screws 3.69 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Nuts 7.38 lbf⋅ft
Screws 3.69 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Nuts 7.38 lbf⋅ft
Screws 3.69 lbf⋅ft
Nuts 7.38 lbf⋅ft
Screws 3.69 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Nuts 7.38 lbf⋅ft
Screws 3.69 lbf⋅ft
expand_moreInjection pump
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 11.06 lbf⋅ft
M6 screws 7.38 lbf⋅ft
M8 screws 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLF engines 7.38 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Injection pump pulley 14.75 lbf⋅ft
Screws must be replaced.
expand_moreCharging
expand_moreCharge air pipes
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBBB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFGB engines 5.9 lbf⋅ft
expand_moreAll other modifications
M6 × 25 screws 7.38 lbf⋅ft
M8 × 20 screws 18.44 lbf⋅ft
expand_moreTurbo charger
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 11.8 lbf⋅ft
expand_moreAll other modifications
Lower nuts at the cylinder head 22.13 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
Upper nuts at the cylinder head 18.44 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
expand_moreTurbocharger bracket
At the turbocharger 14.75 lbf⋅ft
On the engine block 29.5 lbf⋅ft
Use new seal and screws.
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 22.13 lbf⋅ft
expand_moreTurbocharger coolant feed line
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 25.81 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger coolant return line
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 25.81 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger oil feed line
2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5) 22.13 lbf⋅ft
expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11)
Support screws 7.38 lbf⋅ft
Union nuts 16.23 lbf⋅ft
Union nuts at turbocharger 16.23 lbf⋅ft
Banjo bolts on the engine block 22.13 lbf⋅ft
Sealing rings must be replaced.
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11)
Support screws 7.38 lbf⋅ft
Union nuts 16.23 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11)
At the turbocharger 16.23 lbf⋅ft
On the engine block 22.13 lbf⋅ft
Use new seal and screws.
expand_moreAll other modifications
At the turbocharger 22.13 lbf⋅ft
Parts must be replaced.
On the engine block 14.75 lbf⋅ft
Parts must be replaced.
expand_moreTurbocharger oil return line
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 5.9 lbf⋅ft
Sealing rings must be replaced.
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
On the engine block 44.25 lbf⋅ft
Use new seal and screws.
At the turbocharger 12.54 lbf⋅ft
Use new seal and screws.
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 14.75 lbf⋅ft
expand_moreOn the engine block
Banjo screws 44.25 lbf⋅ft
Use new seal and screws.
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines 5.9 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 5.9 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CTKA engines 5.9 lbf⋅ft
Sealing rings must be replaced.
At the turbocharger 12.54 lbf⋅ft
Use new seal and screws.
Support at turbocharger 14.75 lbf⋅ft
expand_moreOn the engine block
Banjo screws 29.5 lbf⋅ft
Use new seal and screws.
At the turbocharger 8.85 lbf⋅ft
Support at turbocharger 14.75 lbf⋅ft
expand_moreOn the engine block
Banjo screws 44.25 lbf⋅ft
Use new seal and screws.
expand_moreCooling system
expand_moreCoolant pump
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZB engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines 6.64 lbf⋅ft
Tighten cross-wise.
All Volkswagen gasoline straight-4 1.4 Liters CGGA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTKA engines 5.9 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreCoolant pump pulley
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 14.75 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreCoolant thermostat housing
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 6.64 lbf⋅ft
expand_moreCoolant pump drive wheel
First stage 7.38 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
Fan wheel 3.69 lbf⋅ft
Radiator mounting 3.69 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 16.96 lbf⋅ft
Tighten gradually and alternately from inside to outside.
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 16.96 lbf⋅ft
Tighten gradually and alternately from inside to outside.
expand_moreBearing casing
Figure 1. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC, Bearing casing.
Figure 1. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC, Bearing casing.
First stage Tighten by hand
See figure 1.
Second stage 7.38 lbf⋅ft
expand_moreBearing cap
First stage Tighten by hand
Tighten gradually and alternately from inside to outside.
Second stage 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 5.9 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
All Volkswagen gasoline straight-4 1.6 Liters CCSA engines 16.96 lbf⋅ft
Tighten gradually and alternately from inside to outside.
expand_moreBearing casing
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_moreBearing casing
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
All Volkswagen gasoline/natural gas straight-4 1.6 Liters CHGA engines 16.96 lbf⋅ft
Tighten gradually and alternately from inside to outside.
All Volkswagen gasoline straight-4 1.6 Liters CMXA engines 16.96 lbf⋅ft
Tighten gradually and alternately from inside to outside.
All other modifications 7.38 lbf⋅ft
Tighten gradually and alternately from inside to outside.
expand_moreCylinder head screws
expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11)
Figure 2. Cylinder head, Cylinder head screws, 1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11).
Figure 2. Cylinder head, Cylinder head screws, 1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11).
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 2.
Second stage 90°
Third stage 90°
expand_more1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11)
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 2.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_more1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1)
expand_moreScrews 1 – 10
Figure 3. Cylinder head, Cylinder head screws, 1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1), Screws 1 – 10.
Figure 3. Cylinder head, Cylinder head screws, 1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1), Screws 1 – 10.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 90°
Third stage 90°
expand_moreScrews 11 – 14
expand_moreFourth stage
First step 5.9 lbf⋅ft
Screws must be replaced.
Second step 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11)
expand_moreScrews 1 – 10
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 90°
Third stage 90°
expand_moreScrews 11 – 14
expand_moreFourth stage
First step 5.9 lbf⋅ft
Screws must be replaced.
Second step 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11)
expand_moreScrews 1 – 10
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 90°
Third stage 90°
expand_moreScrews 11 – 14
expand_moreFourth stage
First step 5.9 lbf⋅ft
Screws must be replaced.
Second step 90°
expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11)
Figure 4. Cylinder head, Cylinder head screws, 2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11).
Figure 4. Cylinder head, Cylinder head screws, 2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11).
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11)
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5)
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 90°
Third stage 90°
expand_moreValve cover
expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11)
First stage 5.9 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 90°
expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11)
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11)
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2008.10–2012.11)
First stage 7.38 lbf⋅ft
Tighten new screws crosswise in inside-to-outside order.
Second stage 90°
expand_more1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1)
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11)
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11)
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
All other modifications 7.38 lbf⋅ft
Tighten crosswise from inside to outside.
Valve cover locking screws 3.69 lbf⋅ft
expand_moreEngine block
expand_moreBalance shaft gear wheel
expand_more1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1)
expand_moreCoolant pump
First stage 7.38 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
On the engine block 6.64 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11) 6.64 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11) 6.64 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreConnecting rod bearing
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 33.19 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 33.19 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8 screws
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM9 screws
First stage 33.19 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 33.19 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM7 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8 screws
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
Crankcase ventilation 6.64 lbf⋅ft
expand_moreCrankshaft central screws
expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11)
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2008.10–2012.11)
expand_moreWith threaded screw head
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreOtherwise
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11)
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1)
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11)
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11)
First stage 110.63 lbf⋅ft
Screws and seals must be replaced.
Second stage 90°
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11)
First stage 132.76 lbf⋅ft
Screws must be replaced.
Second stage 135°
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11)
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5)
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft pulley
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Engine block closure screws 22.13 lbf⋅ft
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFlywheel cover
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 29.5 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreMain bearing
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage Screw in screw(s) by hand.
M10 and M8 screws. Tighten new screws in inside-to-outside order.
expand_moreSecond stage
First step 47.94 lbf⋅ft
M10 screws
Second step 90°
M10 screws
expand_moreThird stage
First step 14.75 lbf⋅ft
M8 screws
Second step 90°
M8 screws
First stage Screw in screw(s) by hand.
M10 and M8 screws. Tighten new screws in inside-to-outside order.
expand_moreSecond stage
First step 47.94 lbf⋅ft
M10 screws
Second step 90°
M10 screws
expand_moreThird stage
First step 14.75 lbf⋅ft
M8 screws
Second step 90°
M8 screws
expand_moreInside
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreLateral-fitting
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
expand_moreBalance shaft module
First stage 4.43 lbf⋅ft
Tighten new screws crosswise in inside-to-outside order.
expand_moreSecond stage
M7 9.59 lbf⋅ft
M8 14.75 lbf⋅ft
Third stage 90°
expand_moreBearing cap
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreVibration damper
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2008.10–2012.11)
expand_moreWith threaded screw head
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreOtherwise
First stage 66.38 lbf⋅ft
Second stage 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11)
First stage 110.63 lbf⋅ft
Use new seal and screws.
Second stage 90°
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11)
First stage 14.75 lbf⋅ft
Second stage 90°
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5)
First stage 14.75 lbf⋅ft
Second stage 90°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine control
Balance shaft timing chain guide rail 14.75 lbf⋅ft
Balance shaft timing chain tension rail 14.75 lbf⋅ft
expand_moreBottom part of the control unit housing
First stage 3.69 lbf⋅ft
Screws must be replaced.
Second stage 30°
First stage 5.9 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 45°
expand_moreAll other modifications
expand_moreVariant 1
Figure 5. Engine control, Bottom part of the control unit housing, All other modifications, Variant 1.
Figure 5. Engine control, Bottom part of the control unit housing, All other modifications, Variant 1.
expand_moreScrews 1 – 8
See figure 5.
First stage 2.95 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreVariant 2
Figure 6. Engine control, Bottom part of the control unit housing, All other modifications, Variant 2.
Figure 6. Engine control, Bottom part of the control unit housing, All other modifications, Variant 2.
expand_moreScrews 1 – 15
See figure 6.
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreCamshaft adjuster
expand_moreCentral screws
First stage 14.75 lbf⋅ft
Second stage 45°
First stage 14.75 lbf⋅ft
Second stage 45°
First stage 14.75 lbf⋅ft
Second stage 45°
expand_moreAll other modifications
Bearing pedestal at the cylinder head 6.64 lbf⋅ft
Camshaft adjuster valve 6.64 lbf⋅ft
expand_moreInlet camshaft
Central screws 25.81 lbf⋅ft
Left-hand thread
expand_moreOutlet camshaft
expand_moreCentral screws
expand_moreM6
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCamshaft drive belt deflection pulley
Bottom 25.81 lbf⋅ft
Top 18.44 lbf⋅ft
Bottom 25.81 lbf⋅ft
Top 18.44 lbf⋅ft
Bottom 25.81 lbf⋅ft
Top 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CGGA engines 36.88 lbf⋅ft
expand_moreAll other modifications
expand_moreM8
Nuts 14.75 lbf⋅ft
Screws 11.06 lbf⋅ft
expand_moreM10 screws
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Camshaft timing chain guide rail 14.75 lbf⋅ft
Camshaft timing chain slip rail 14.75 lbf⋅ft
expand_moreCamshaft timing chain tensioner
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 44.25 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLF engines 7.38 lbf⋅ft
All other modifications 6.64 lbf⋅ft
Camshaft timing chain tensioning rail 14.75 lbf⋅ft
expand_moreCamshaft timing gear
expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11)
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11)
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11)
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5)
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 267 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2012.11)
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11)
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11)
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11)
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Second stage 45°
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5)
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11)
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Second stage 45°
All other modifications 73.76 lbf⋅ft
Chain tensioner 6.64 lbf⋅ft
Control drive chain tensioner 6.64 lbf⋅ft
Coupling drive tensioning roller 14.75 lbf⋅ft
Drive chain balance shaft tensioner 62.69 lbf⋅ft
expand_moreInlet camshaft wheel
Left-hand thread 25.81 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
expand_moreWith camshaft adjuster
First stage 29.5 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
expand_moreIntermediate shaft chain sprocket
expand_more1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1)
First stage 7.38 lbf⋅ft
The screws and sprocket wheel must be replaced.
Second stage for freedom from play
expand_moreThird stage
First step 22.13 lbf⋅ft
Second step 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11)
First stage 7.38 lbf⋅ft
Replace screw and intermediate wheel when loosening the screw.
Second stage for freedom from play
expand_moreThird stage
First step 22.13 lbf⋅ft
Second step 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11)
First stage 7.38 lbf⋅ft
Replace screw and intermediate wheel when loosening the screw.
Second stage for freedom from play
expand_moreThird stage
First step 22.13 lbf⋅ft
Second step 90°
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
The screws and sprocket wheel must be replaced.
Second stage 90°
expand_moreOil pump drive chain tensioner
1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1) 6.64 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11) 6.64 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11) 6.64 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP engine (2009.6–2013.11) 6.64 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11) 6.64 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreOutlet camshaft wheel
expand_moreM6 screws
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tension rail bearing screws 14.75 lbf⋅ft
expand_moreTiming case cover
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
expand_moreToothed belt guard
Coolant pump 6.64 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Volkswagen gasoline straight-4 2.0 Liters CDLC engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLF engines 5.9 lbf⋅ft
Lower screws 8.85 lbf⋅ft
Bolt must be replaced.
Upper screws 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CRZA engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Use screw-locking compound.
Toothed belt guard at the top 7.38 lbf⋅ft
Toothed belt guard center 7.38 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt tensioning roller
1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
1.6 BiFuel with gasoline/natural gas straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2009.3–2012.11) 16.96 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 16.96 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 16.96 lbf⋅ft
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11)
First stage 18.44 lbf⋅ft
Second stage 45°
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5)
First stage 18.44 lbf⋅ft
Second stage 45°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Nuts must be replaced.
Second stage 45°
Top part of control unit housing 6.64 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreEngine lubrication
expand_moreOil cooler
expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11) 8.11 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.2–2012.11) 8.11 lbf⋅ft
1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1) 11.06 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11) 11.06 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11) 11.06 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 197 HP engine (2009.6–2013.11) 11.06 lbf⋅ft
2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11) 11.06 lbf⋅ft
2.0 R 4motion with gasoline straight-4 2.0 L 267 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2012.11) 11.06 lbf⋅ft
expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11)
Locking screws 18.44 lbf⋅ft
Other screws 8.11 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11) 18.44 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11)
Locking screws 18.44 lbf⋅ft
Other screws 8.11 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5)
Locking screws 18.44 lbf⋅ft
Other screws 8.11 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11)
Locking screws 18.44 lbf⋅ft
Other screws 8.11 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Oil drain plug 22.13 lbf⋅ft
Screws must be replaced.
expand_moreOil filter
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 18.44 lbf⋅ft
Replace the O ring.
All other modifications 14.75 lbf⋅ft
Replace the O ring.
expand_moreOil filter housing
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 11.06 lbf⋅ft
Tighten alternately starting from the top left
Second stage 180°
Oil pressure sensor 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreOil pump
expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11)
First stage 11.06 lbf⋅ft
Second stage 90°
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11) 18.44 lbf⋅ft
expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11)
First stage 11.06 lbf⋅ft
Second stage 90°
1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11) 11.8 lbf⋅ft
1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1) 6.64 lbf⋅ft
expand_more2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11)
M6 screws 6.64 lbf⋅ft
M8 screws 14.75 lbf⋅ft
expand_more2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11)
M6 screws 6.64 lbf⋅ft
M8 screws 14.75 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5)
All Volkswagen diesel straight-4 2.0 Liters CBAB engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 6.64 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CJAA engines 11.06 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreOil pump chain wheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil sump
expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11)
At the gearbox 29.5 lbf⋅ft
On the engine block 9.59 lbf⋅ft
Bolts must be replaced.
expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11)
At the gearbox 33.19 lbf⋅ft
On the engine block 9.59 lbf⋅ft
Screws must be replaced.
expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11)
At the gearbox 33.19 lbf⋅ft
On the engine block 9.59 lbf⋅ft
Gradually tighten screws crosswise.
expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2008.10–2012.11)
At the gearbox 29.5 lbf⋅ft
On the engine block 9.59 lbf⋅ft
expand_more1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11)
At the gearbox 29.5 lbf⋅ft
On the engine block 9.59 lbf⋅ft
Gradually tighten screws crosswise.
expand_more1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.2–2012.11)
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_more1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1)
expand_moreOil sump lower part
First stage 5.9 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 45°
expand_moreOil sump top part
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11)
Figure 7. Engine lubrication, Oil sump, 2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11).
Figure 7. Engine lubrication, Oil sump, 2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11).
expand_moreOil sump lower part
See figure 7.
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreOil sump top part
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11)
expand_moreOil sump lower part
See figure 7.
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreOil sump top part
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11)
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Tighten gradually cross-wise
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5)
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Tighten gradually cross-wise
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 267 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2012.11)
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Tighten gradually cross-wise
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11)
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Tighten the screws crosswise.
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5)
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreAll other modifications
At the gearbox 18.44 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Tighten gradually cross-wise
expand_moreEngine management
expand_moreCamshaft sensor
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines 6.64 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Sealing rings must be replaced.
expand_moreCharge air pressure sensor
All Volkswagen diesel straight-4 2.0 Liters CBBB engines 1.48 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFGB engines 1.48 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreCrankshaft sensor
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 3.69 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 3.69 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 3.69 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBBB engines 3.69 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFGB engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTKA engines 3.69 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreExhaust gas temperature sensor
On exhaust manifold 33.19 lbf⋅ft
Use hot screw paste
On particle filter 44.25 lbf⋅ft
Glow plugs 13.28 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11) 36.88 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 36.88 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 36.88 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 36.88 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 36.88 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11) 36.88 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.2–2012.11) 36.88 lbf⋅ft
2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11) 36.88 lbf⋅ft
Use hot screw paste
2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11) 36.88 lbf⋅ft
Use hot screw paste
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11) 36.88 lbf⋅ft
Use hot screw paste
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11) 36.88 lbf⋅ft
Use hot screw paste
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 36.88 lbf⋅ft
Use hot screw paste
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 36.88 lbf⋅ft
Use hot screw paste
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5) 36.88 lbf⋅ft
Use hot screw paste
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11) 36.88 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11) 36.88 lbf⋅ft
All other modifications 40.57 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CCSA engines 33.19 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLA engines 33.19 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLC engines 33.19 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLF engines 33.19 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CGGA engines 36.88 lbf⋅ft
Screws must be replaced.
All Volkswagen gasoline/natural gas straight-4 1.6 Liters CHGA engines 33.19 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CRZA engines 33.19 lbf⋅ft
expand_moreAll other modifications
expand_moreOn the engine block
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreEngine mounting
expand_moreStrut (M8)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn chassis (M10)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket (M12)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreSubframe
expand_moreM12
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
expand_moreAt the subframe
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAt the gearbox
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreExhaust system
expand_moreCatalytic converter
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11) 16.96 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.10–2012.11) 16.96 lbf⋅ft
Nuts must be replaced.
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 18.44 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 18.44 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 18.44 lbf⋅ft
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 18.44 lbf⋅ft
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 18.44 lbf⋅ft
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 18.44 lbf⋅ft
Nuts must be replaced.
All other modifications 29.5 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
expand_moreDiesel particulate filter
At the bracket 18.44 lbf⋅ft
Clamps at the turbocharger 5.16 lbf⋅ft
Sealing rings must be replaced.
expand_moreExhaust manifold
1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11) 13.28 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11) 8.85 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11) 17.7 lbf⋅ft
Nuts must be replaced.
1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.2–2012.11) 14.75 lbf⋅ft
Nuts must be replaced.
expand_more1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1)
expand_moreNuts
Bottom 22.13 lbf⋅ft
Nuts must be replaced.
Top 18.44 lbf⋅ft
Tighten alternately from inside to outside.
expand_more2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11)
Bottom 22.13 lbf⋅ft
expand_moreTop
First stage 3.69 lbf⋅ft
Replace the nuts and use fitting paste
Second stage 8.85 lbf⋅ft
Tighten cross-wise.
Third stage 11.8 lbf⋅ft
Fourth stage 18.44 lbf⋅ft
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11)
expand_moreNuts
Bottom 22.13 lbf⋅ft
Top 14.75 lbf⋅ft
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5)
expand_moreNuts
Bottom 22.13 lbf⋅ft
Top 14.75 lbf⋅ft
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 267 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2012.11)
expand_moreNuts
Bottom 22.13 lbf⋅ft
Top 14.75 lbf⋅ft
expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.5–2012.11)
All Volkswagen diesel straight-4 2.0 Liters CBAB engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 17.7 lbf⋅ft
Nuts must be replaced.
2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2008.10–2012.11) 14.75 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2012.11)
All Volkswagen diesel straight-4 2.0 Liters CBAA engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFA engines 17.7 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.10–2013.5)
All Volkswagen diesel straight-4 2.0 Liters CBAB engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 17.7 lbf⋅ft
Nuts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CJAA engines 16.96 lbf⋅ft
Nuts must be replaced.
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.4–2012.11)
All Volkswagen diesel straight-4 2.0 Liters CBBB engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFGB engines 17.7 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Tighten new nuts evenly in several steps.
expand_moreExhaust manifold heat shields
All Volkswagen diesel straight-4 2.0 Liters CBAA engines 17.7 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBDC engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFA engines 17.7 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBAB engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 17.7 lbf⋅ft
expand_moreExhaust pipe
2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11) 29.5 lbf⋅ft
Replace the nuts and use fitting paste
All other modifications 18.44 lbf⋅ft
Replace the nuts and use fitting paste
expand_moreExhaust pipe bracket
1.6 BiFuel with gasoline/natural gas straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2009.3–2012.11) 16.96 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 16.96 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 16.96 lbf⋅ft
2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11) 16.96 lbf⋅ft
2.0 R 4motion with gasoline straight-4 2.0 L 252 HP engine (2009.11–2013.11) 16.96 lbf⋅ft
2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5) 16.96 lbf⋅ft
2.0 R 4motion with gasoline straight-4 2.0 L 267 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2012.11) 16.96 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Particle filter bracket 18.44 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter bracket
Cap 3.69 lbf⋅ft
Otherwise 7.38 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All Volkswagen gasoline straight-4 1.4 Liters CGGA engines 22.13 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2008.11–2012.11)
M10 29.5 lbf⋅ft
M12 55.32 lbf⋅ft
expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2008.10–2012.11)
M10 29.5 lbf⋅ft
M12 59 lbf⋅ft
1.6 BiFuel with gasoline/natural gas straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2009.3–2012.11) 59 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 59 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 59 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.2–2012.11) 59 lbf⋅ft
1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.2–2012.11) 59 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2008.10–2012.11) 59 lbf⋅ft
expand_more1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2009.6–2011.1)
M10 29.5 lbf⋅ft
M12 59 lbf⋅ft
expand_more2.0 GTi with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2009.6–2013.11)
M10 29.5 lbf⋅ft
M12 55.32 lbf⋅ft
expand_more2.0 GTi with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2009.4–2012.11)
M10 29.5 lbf⋅ft
M12 55.32 lbf⋅ft
expand_more2.0 R 4motion with gasoline straight-4 2.0 L 261 HP at 6000 RPM, 350 N⋅m at 2500 RPM engine (2009.11–2011.5)
M10 29.5 lbf⋅ft
M12 55.32 lbf⋅ft
All other modifications 55.32 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Volkswagen Golf Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Volkswagen Golf Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2009 Volkswagen Golf Hatchback generations

In 2009 Volkswagen offered 3 generations of the Golf Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Volkswagen Golf Hatchback Sixth generation model years

Units:
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