2009 Volkswagen Golf Hatchback engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system


Induction-pipe flap control unit	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIntake manifold

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


Engine with belt control	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Engine with chain drive	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Air compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


Engine with belt control	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine with chain drive


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Air-conditioning compressor pressure line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Alternator	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m

expand_moreGenerator bracket

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)


Engine with belt control	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine with chain drive


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreVacuum pump


2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications

expand_moreScrews


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion

expand_moreExhaust gas return cooler


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Other	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreExhaust recirculation pipe


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreFuel-distributing pipe


All Volkswagen gasoline straight-4 2.0 Liters AXX engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll other modifications


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
Second stage	270°270°270°

expand_moreInjection pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreHigh-pressure pump


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine with chain drive


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharging

expand_moreTurbocharger bracket


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Turbocharger coolant feed line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
Turbocharger coolant return line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil feed line

expand_moreAll other modifications


Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreSupport


Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreTurbocharger oil return line

expand_moreAll other modifications

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BLS engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreBKC engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreBXE engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCooling system

expand_moreCoolant pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


Engine with belt control	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCoolant pump pulley


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreBearing casing

expand_moreEngine with belt control


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCylinder head screws

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreEngine with belt control

Figure 1. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters AXX, Engine with belt control.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreEngine with chain drive

expand_moreScrews 1 – 10

Figure 2. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters AXX, Engine with chain drive, Screws 1 – 10.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 14

expand_moreFourth stage


First step	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second step	90°90°90°

expand_moreCBDA engine

Figure 3. Cylinder head, Cylinder head screws, CBDA engine.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 3.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreCylinder head screws shank length (new)


Long screws	5.55 in5.55 in141 mm
Short screws	4.37 in4.37 in111 mm

expand_moreRocker bridge


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreValve cover

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreBearing cap at the cylinder head

expand_moreEngine with chain drive


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Valve play adjusting screw lock nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel

expand_moreEngine with chain drive

expand_moreCoolant pump


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreEngine with belt control


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine with chain drive

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM9


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWB engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CBFA engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCTA engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft pulley

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreMain bearing

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with chain drive

expand_moreCenter screws


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreLateral-fitting screw


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine with belt control


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BPY engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreBalance shaft timing chain guide rail


Engine with chain drive	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBalance shaft timing chain tension rail


Engine with chain drive	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBottom part of the control unit housing

expand_moreAll other modifications

expand_moreEngine with chain drive


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreCamshaft adjuster

expand_moreEngine with belt control


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreEngine with chain drive


Cap	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread
Bearing casing	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft drive belt deflection pulley

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with belt control


Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Bottom	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain slip rail


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain tensioner


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreEngine with belt control


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll other modifications


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Control drive chain tensioner	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.

expand_moreControl drive sprocket wheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Control drive timing chain slip rail	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Coupling drive tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Drive belt tensioner device	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreDrive chain balance shaft tensioner

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWB engines


With timing chain	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket

expand_moreEngine with chain drive


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
The screws and sprocket wheel must be replaced.
Second stage	for freedom from play

expand_moreThird stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°

expand_moreOil pump drive chain tensioner


Engine with belt control	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOutlet camshaft wheel

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with chain drive

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Tension rail bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTiming case cover


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard


Coolant pump	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard at the bottom


All Volkswagen gasoline straight-4 2.0 Liters AXX engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.


Toothed belt guard at the top	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreToothed belt tensioning roller


All Volkswagen gasoline straight-4 2.0 Liters AXX engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
Second stage	45°45°45°

expand_moreTop part of control unit housing


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreHeat-exchanger on oil filter housing


Engine with belt control	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Engine with chain drive	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications


Heat-exchanger on oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.

expand_moreOil filter housing

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreOil pump

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with belt control


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with belt control


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine with chain drive

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOil sump top part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Crankshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreGlow plugs


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1700 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)


Engine with belt control	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine with chain drive


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreAll other modifications

expand_moreOn chassis (M10 × 55)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket (M12 × 70)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreStrut (M8 × 25)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe (M14)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox (M10)

expand_moreClass 8.8 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreClass 10.9


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.

expand_moreCatalytic converter bracket


Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Diesel particulate filter	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Parts must be replaced.
Differential pressure sensor lines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreExhaust manifold

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


Bottom	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced.
Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreExhaust manifold heat shields


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.

expand_moreExhaust pipe


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


Exhaust pipe bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreParticle filter bracket


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel supply

expand_moreFuel lines

expand_moreBanjo screws


M10	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
M22	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreAll other modifications


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Volkswagen Golf Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Volkswagen Golf Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2009 Volkswagen Golf Hatchback generations

In 2009 Volkswagen offered 3 generations of the Golf Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Fourth generation facelift

PQ34

Type 1J

Sixth generation

PQ35

Type 5K

2009 Volkswagen Golf Hatchback Fifth generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2009 Volkswagen Golf Hatchback generations

Fourth generation facelift

Sixth generation

Volkswagen Golf Hatchback Fifth generation model years

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