2005 Volkswagen Golf Hatchback engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system


Induction-pipe flap control unit	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIntake manifold


1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2003.10–2006.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2003.10–2006.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP at 5800 RPM, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
CBDA engine	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


Engine with belt control	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Engine with chain drive	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


All Volkswagen diesel straight-4 2.0 Liters AZV engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCBDA engine


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BAG engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BKG engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines


Compressor belt	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreWith manual transmission


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreWith twin clutch gearbox

expand_moreBottom


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All Volkswagen gasoline vr-6 3.2 Liters BUB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline vr-6 3.2 Liters CBRA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Air compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor


2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


Engine with belt control	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine with chain drive


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


All Volkswagen diesel straight-4 2.0 Liters AZV engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreCBDA engine

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.6 Liters BAG engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BKG engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BLF engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLN engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BLP engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Air-conditioning compressor pressure line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Alternator	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m

expand_moreGenerator bracket


1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)


Engine with belt control	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine with chain drive


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreCBDA engine

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreVacuum pump


2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
CBDA engine	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications

expand_moreScrews


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion

expand_moreExhaust gas return cooler


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Other	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreExhaust gas return valve


2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust recirculation pipe

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Seals and nuts must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreAZV engine


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.


CBDA engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreFuel-distributing pipe


All Volkswagen gasoline straight-4 2.0 Liters AXX engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-4 2.0 Liters AZV engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BAG engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BGU engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BKG engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BLF engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLN engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BLP engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSF engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreHigh-pressure line


2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreHigh-pressure pump pulley

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreCBDA engine


Central screws	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreInjection hoses

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


CBDA engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)

expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)


Lower section of intake manifold	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180°180°180°

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180°180°180°

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180°180°180°

expand_moreCBDA engine


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180°180°180°

expand_moreAll other modifications


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
Second stage	270°270°270°

expand_moreInjection pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreHigh-pressure pump


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine with chain drive


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.


All Volkswagen diesel straight-4 2.0 Liters AZV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BKG engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharging

expand_moreCharge air pipes

expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)


M6 × 25 screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8 × 20 screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
M10	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger bracket


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Turbocharger coolant feed line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
Turbocharger coolant return line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil feed line


1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.

expand_moreAll other modifications


Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreSupport


Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreTurbocharger oil return line


1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BLS engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreBRU engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreBXF engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)

expand_moreAt the turbocharger


Support	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.

expand_moreOn the engine block


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Sealing rings must be replaced.

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCBDA engine


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOn the engine block


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll other modifications

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BLS engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreBKC engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreBXE engine


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCooling system

expand_moreCoolant pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


Engine with belt control	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Volkswagen gasoline straight-4 1.6 Liters BAG engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BKG engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BLF engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLN engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BLP engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline vr-6 3.2 Liters BUB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline vr-6 3.2 Liters CBRA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCoolant pump pulley


1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCoolant thermostat housing


2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreFan wheel


2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreRadiator mounting


2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreBearing casing

expand_moreEngine with belt control


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten the screws evenly in several steps.
CBDA engine	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws evenly in several steps.


2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten the screws evenly in several steps.

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	45°45°45°

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCylinder head screws

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreEngine with belt control

Figure 1. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters AXX, Engine with belt control.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreEngine with chain drive

expand_moreScrews 1 – 10

Figure 2. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters AXX, Engine with chain drive, Screws 1 – 10.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 14

expand_moreFourth stage


First step	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second step	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines

Figure 3. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters AZV.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 3.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreCBDA engine


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BAG engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BGU engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline vr-6 3.2 Liters BUB engines

Figure 4. Cylinder head, Cylinder head screws, Volkswagen gasoline vr-6 3.2 Liters BUB.


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screws. See figure 4.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications

Figure 5. Cylinder head, Cylinder head screws, All other modifications.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 5.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreCylinder head screws shank length (new)


Long screws	5.55 in5.55 in141 mm
Short screws	4.37 in4.37 in111 mm

expand_moreRocker bridge


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreValve cover

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreBearing cap at the cylinder head

expand_moreEngine with chain drive


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BAG engines

expand_moreAt the cylinder head

expand_moreBearing casing


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines

expand_moreAt the cylinder head

expand_moreBearing casing


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines

expand_moreAt the cylinder head

expand_moreBearing casing


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Valve play adjusting screw lock nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel

expand_moreEngine with chain drive

expand_moreCoolant pump


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreEngine with belt control


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine with chain drive

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM9


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BAG engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BKG engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreWith threaded screw head


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP at 5800 RPM, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreWith threaded screw head


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11)


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11)


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWB engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CBFA engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCTA engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft pulley

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreFlywheel cover


2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.12–2008.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreMain bearing

expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screws.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Use new screws.
Second stage	90°90°90°

expand_more2.0 FSI 4motion with gasoline straight-4 2.0 L 148 HP engine (2004.8–2008.11)


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Tighten the new screws evenly in several steps.
Second stage	90°90°90°

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with chain drive

expand_moreCenter screws


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreLateral-fitting screw


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine with belt control


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screws.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper

expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)

expand_moreWith threaded screw head


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreOther


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Bolt must be replaced.
Second stage	90°90°90°

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BPY engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreBalance shaft timing chain guide rail


Engine with chain drive	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBalance shaft timing chain tension rail


Engine with chain drive	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBottom part of the control unit housing


All Volkswagen gasoline vr-6 3.2 Liters BUB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline vr-6 3.2 Liters CBRA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications

expand_moreEngine with chain drive


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreCamshaft adjuster

expand_moreEngine with belt control


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreEngine with chain drive


Cap	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread
Bearing casing	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft drive belt deflection pulley

expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more2.0 FSI 4motion with gasoline straight-4 2.0 L 148 HP engine (2004.8–2008.11)


Top	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Bottom	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with belt control


Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Bottom	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)

expand_moreTop


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreTop


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreAZV engine

expand_moreTensioning roller

expand_moreTop


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCBDA engine

expand_moreTensioning roller


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)

expand_moreTop


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain slip rail

expand_moreAll Volkswagen gasoline vr-6 3.2 Liters BUB engines


M8	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
M10	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain tensioner


All Volkswagen gasoline vr-6 3.2 Liters BUB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen gasoline vr-6 3.2 Liters CBRA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines

expand_moreEngine with belt control


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


All Volkswagen gasoline straight-4 1.6 Liters BGU engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BLX engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All Volkswagen gasoline straight-4 1.6 Liters BSE engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSF engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll Volkswagen gasoline vr-6 3.2 Liters BUB engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Control drive chain tensioner	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.

expand_moreControl drive sprocket wheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Control drive timing chain slip rail	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Coupling drive tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Drive belt tensioner device	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreDrive chain balance shaft tensioner

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWB engines


With timing chain	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreInlet camshaft wheel

expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2003.10–2006.7)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	90°90°90°

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


M12	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket

expand_moreEngine with chain drive


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
The screws and sprocket wheel must be replaced.
Second stage	for freedom from play

expand_moreThird stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°

expand_moreOil pump drive chain tensioner


Engine with belt control	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOutlet camshaft wheel

expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2003.10–2006.7)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	90°90°90°

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with chain drive

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M12	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Tension rail bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTiming case cover

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BAG engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BKG engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard


Coolant pump	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard at the bottom


All Volkswagen gasoline straight-4 2.0 Liters AXX engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines


Upper screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Lower screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Bolt must be replaced.


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.


Toothed belt guard at the top	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreToothed belt tensioning roller


All Volkswagen gasoline straight-4 2.0 Liters AXW engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters AXX engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BGU engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLR engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLX engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLY engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSE engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSF engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVX engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVY engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
Second stage	45°45°45°

expand_moreTop part of control unit housing

expand_moreAll Volkswagen gasoline vr-6 3.2 Liters BUB engines


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP at 5800 RPM, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreHeat-exchanger on oil filter housing


Engine with belt control	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Engine with chain drive	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


Heat-exchanger on oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.

expand_moreOil filter cover


All Volkswagen diesel straight-4 2.0 Liters AZV engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace the O ring.

expand_moreOil filter housing


All Volkswagen gasoline straight-4 1.6 Liters BAG engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BCA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BKG engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BLX engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Volkswagen gasoline vr-6 3.2 Liters BUB engines


Cap	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Locking screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreOil pump


1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2003.10–2006.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2003.10–2006.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Second stage	90°90°90°


1.6 FSI with gasoline straight-4 1.6 L 114 HP at 5800 RPM, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2004.8–2008.11)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP engine (2003.10–2008.11)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_more2.0 FSI 4motion with gasoline straight-4 2.0 L 148 HP engine (2004.8–2008.11)


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with belt control


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


2.0 SDI with diesel straight-4 2.0 L 74 HP engine (2004.1–2008.11)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump

expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)


At the gearbox	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11)


At the gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)

expand_moreEngine with belt control


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine with chain drive

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOil sump top part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Gradually tighten screws crosswise.

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Crankshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreGlow plugs

expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


Ceramic glow plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Metal glow plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


Ceramic glow plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Metal glow plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)


Ceramic glow plug	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Ceramic glow plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Metal glow plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


CBDA engine	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)


Ceramic glow plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Metal glow plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1700 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)


Engine with belt control	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine with chain drive


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreAll other modifications

expand_moreOn chassis (M10 × 55)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket (M12 × 70)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreStrut (M8 × 25)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe (M14)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox (M10)

expand_moreClass 8.8 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreClass 10.9


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


All Volkswagen diesel straight-4 2.0 Liters AZV engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.

expand_moreCatalytic converter bracket


Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Diesel particulate filter	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Parts must be replaced.
Differential pressure sensor lines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreExhaust manifold

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters AXX engines


Bottom	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced.
Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


All Volkswagen diesel straight-4 2.0 Liters AZV engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
CBDA engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters BLG engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten new nuts evenly in several steps.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreExhaust manifold heat shields

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)


All Volkswagen diesel straight-4 1.9 Liters BLS engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
CBDA engine	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.

expand_moreExhaust pipe


2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP engine (2004.1–2008.11)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 SDI with diesel straight-4 2.0 L 74 HP engine (2004.1–2008.11)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


Exhaust pipe bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreParticle filter bracket


All Volkswagen diesel straight-4 2.0 Liters BMM engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BRU engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BXF engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BXJ engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel supply

expand_moreFuel filter bracket


2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreFuel filter housing

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)


Fuel filter cover	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreFuel lines

expand_moreBanjo screws


M10	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
M22	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2003.10–2006.5)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


M10	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
M12	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreAll other modifications


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Volkswagen Golf Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Volkswagen Golf Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2005 Volkswagen Golf Hatchback generations

In 2005 Volkswagen offered 2 generations of the Golf Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Fourth generation

PQ34

Type 1J

2005 Volkswagen Golf Hatchback Fifth generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Volkswagen Golf Hatchback generations

Fourth generation

Volkswagen Golf Hatchback Fifth generation model years

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