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Condition Value
expand_moreAir intake system
Induction-pipe flap control unit 7.38 lbf⋅ft
expand_moreIntake manifold
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2008.11) 14.75 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11) 14.75 lbf⋅ft
1.6 FSI with gasoline straight-4 1.6 L 114 HP at 5800 RPM, 155 N⋅m at 4000 RPM engine (2003.10–2008.7) 14.75 lbf⋅ft
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7) 14.75 lbf⋅ft
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7) 14.75 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.10–2008.11) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11) 18.44 lbf⋅ft
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
Engine with belt control 7.38 lbf⋅ft
Engine with chain drive 6.64 lbf⋅ft
2.0 GTI with gasoline straight-4 2.0 L 227 HP at 5500 RPM, 300 N⋅m at 2200 RPM engine (2006.9–2008.12) 7.38 lbf⋅ft
2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11) 14.75 lbf⋅ft
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 14.75 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
All Volkswagen diesel straight-4 2.0 Liters AZV engines 14.75 lbf⋅ft
CBDA engine 5.9 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11) 14.75 lbf⋅ft
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11) 9.59 lbf⋅ft
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11) 9.59 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
Engine with belt control 16.96 lbf⋅ft
Engine with chain drive 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters AZV engines 18.44 lbf⋅ft
expand_moreCBDA engine
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
Compressor belt 16.96 lbf⋅ft
expand_moreWith manual transmission
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreWith twin clutch gearbox
expand_moreBottom
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Top 16.96 lbf⋅ft
Compressor belt 16.96 lbf⋅ft
expand_moreWith manual transmission
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreWith twin clutch gearbox
Top 16.96 lbf⋅ft
expand_moreBottom
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline vr-6 3.2 Liters BUB engines 36.88 lbf⋅ft
expand_moreM8
First stage 14.75 lbf⋅ft
Second stage 90°
M10 33.19 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline vr-6 3.2 Liters CBRA engines 36.88 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Air compressor 18.44 lbf⋅ft
expand_moreAir-conditioning compressor
2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11) 33.19 lbf⋅ft
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 33.19 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11) 33.19 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
Engine with belt control 29.5 lbf⋅ft
expand_moreEngine with chain drive
First stage 14.75 lbf⋅ft
Second stage 90°
All Volkswagen diesel straight-4 2.0 Liters AZV engines 33.19 lbf⋅ft
expand_moreCBDA engine
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 1.6 Liters BAG engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BLF engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BLP engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BUD engines 29.5 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 18.44 lbf⋅ft
All other modifications 33.19 lbf⋅ft
Air-conditioning compressor pressure line 16.23 lbf⋅ft
Alternator 16.9618.44 lbf⋅ft
expand_moreGenerator bracket
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11) 29.5 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.11) 18.44 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11) 18.44 lbf⋅ft
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
Engine with belt control 29.5 lbf⋅ft
expand_moreEngine with chain drive
First stage 14.75 lbf⋅ft
Second stage 90°
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
All Volkswagen diesel straight-4 2.0 Liters AZV engines 33.19 lbf⋅ft
expand_moreCBDA engine
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11) 16.96 lbf⋅ft
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11) 16.96 lbf⋅ft
All other modifications 33.19 lbf⋅ft
expand_moreVacuum pump
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2) 6.64 lbf⋅ft
2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11) 14.75 lbf⋅ft
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 14.75 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
All Volkswagen diesel straight-4 2.0 Liters AZV engines 14.75 lbf⋅ft
CBDA engine 7.38 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11) 14.75 lbf⋅ft
expand_moreAll other modifications
expand_moreScrews
Top 14.75 lbf⋅ft
Bottom 7.38 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust gas return cooler
Support 7.38 lbf⋅ft
Other 16.23 lbf⋅ft
Sealing rings must be replaced.
expand_moreExhaust gas return valve
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 7.38 lbf⋅ft
expand_moreExhaust recirculation pipe
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)
Nuts 18.44 lbf⋅ft
Seals and nuts must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
Nuts 18.44 lbf⋅ft
Sealing rings must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
Nuts 18.44 lbf⋅ft
Sealing rings must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
expand_moreAZV engine
Nuts 18.44 lbf⋅ft
Sealing rings must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
CBDA engine 14.75 lbf⋅ft
Sealing rings must be replaced.
All other modifications 16.23 lbf⋅ft
Sealing rings must be replaced.
expand_moreFuel-distributing pipe
All Volkswagen gasoline straight-4 2.0 Liters AXX engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters AZV engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BAG engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BLF engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BLP engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BUD engines 5.16 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BYD engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CCSA engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreHigh-pressure line
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 20.65 lbf⋅ft
expand_moreHigh-pressure pump
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreHigh-pressure pump pulley
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
expand_moreCBDA engine
Central screws 70.07 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreInjection hoses
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
CBDA engine 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)
Lower section of intake manifold 14.75 lbf⋅ft
expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
First stage 2.21 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 180°
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
First stage 2.21 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 180°
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
First stage 2.21 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 180°
expand_moreCBDA engine
Nuts 7.38 lbf⋅ft
Screws 3.69 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)
First stage 2.21 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 180°
expand_moreAll other modifications
First stage 8.85 lbf⋅ft
Screws must be replaced.
Second stage 270°
expand_moreInjection pump
expand_moreHigh-pressure pump
Engine with belt control 7.38 lbf⋅ft
expand_moreEngine with chain drive
M6 7.38 lbf⋅ft
Screws must be replaced.
M8 14.75 lbf⋅ft
Screws must be replaced.
All Volkswagen diesel straight-4 2.0 Liters AZV engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 11.06 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCharging
expand_moreCharge air pipes
expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.11)
M6 × 25 screws 7.38 lbf⋅ft
M8 × 20 screws 18.44 lbf⋅ft
expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)
M6 × 25 screws 7.38 lbf⋅ft
M8 × 20 screws 18.44 lbf⋅ft
expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
M6 5.9 lbf⋅ft
M10 18.44 lbf⋅ft
expand_moreTurbocharger bracket
At the turbocharger 14.75 lbf⋅ft
On the engine block 29.5 lbf⋅ft
Turbocharger coolant feed line 5.9 lbf⋅ft
Sealing rings must be replaced.
Turbocharger coolant return line 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger oil feed line
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.11) 22.13 lbf⋅ft
Parts must be replaced.
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11) 22.13 lbf⋅ft
Parts must be replaced.
expand_moreAll other modifications
Union nuts 16.23 lbf⋅ft
expand_moreSupport
Screws 7.38 lbf⋅ft
Nuts 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreTurbocharger oil return line
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.11) 5.9 lbf⋅ft
Sealing rings must be replaced.
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11) 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 18.44 lbf⋅ft
expand_moreOn the engine block
Banjo screws 44.25 lbf⋅ft
Use new seal and screws.
expand_moreBRU engine
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_moreBXF engine
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
At the turbocharger 14.75 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
At the turbocharger 14.75 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
expand_moreAt the turbocharger
Support 18.44 lbf⋅ft
Otherwise 11.06 lbf⋅ft
Sealing rings must be replaced.
expand_moreOn the engine block
Banjo screws 44.25 lbf⋅ft
Sealing rings must be replaced.
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
At the turbocharger 14.75 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_moreCBDA engine
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 14.75 lbf⋅ft
expand_moreOn the engine block
Banjo screws 44.25 lbf⋅ft
Use new seal and screws.
expand_moreAll other modifications
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 18.44 lbf⋅ft
expand_moreOn the engine block
Banjo screws 44.25 lbf⋅ft
Use new seal and screws.
expand_moreBKC engine
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_moreBXE engine
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
Engine with belt control 11.06 lbf⋅ft
Engine with chain drive 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BAG engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BLF engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BLP engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 5.9 lbf⋅ft
All Volkswagen gasoline vr-6 3.2 Liters BUB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BUD engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 6.64 lbf⋅ft
All Volkswagen gasoline vr-6 3.2 Liters CBRA engines 5.9 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreCoolant pump pulley
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11) 17.7 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCoolant thermostat housing
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 11.06 lbf⋅ft
expand_moreFan wheel
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 3.69 lbf⋅ft
expand_moreRadiator mounting
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 3.69 lbf⋅ft
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11) 5.16 lbf⋅ft
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11) 5.16 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11) 7.38 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2008.11) 7.38 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.11) 7.38 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11) 7.38 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.10–2008.11) 16.96 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11) 16.96 lbf⋅ft
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
expand_moreBearing casing
expand_moreEngine with belt control
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_more2.0 GTI with gasoline straight-4 2.0 L 227 HP at 5500 RPM, 300 N⋅m at 2200 RPM engine (2006.9–2008.12)
expand_moreAt the cylinder head
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11) 14.75 lbf⋅ft
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 14.75 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
All Volkswagen diesel straight-4 2.0 Liters AZV engines 14.75 lbf⋅ft
Tighten the screws evenly in several steps.
CBDA engine 7.38 lbf⋅ft
Tighten the screws evenly in several steps.
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11) 14.75 lbf⋅ft
Tighten the screws evenly in several steps.
expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)
First stage 3.69 lbf⋅ft
Second stage 45°
expand_moreAll other modifications
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCylinder head screws
expand_moreEngine with belt control
Figure 1. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters AXX, Engine with belt control.
Figure 1. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters AXX, Engine with belt control.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage 90°
expand_moreEngine with chain drive
expand_moreScrews 1 – 10
Figure 2. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters AXX, Engine with chain drive, Screws 1 – 10.
Figure 2. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters AXX, Engine with chain drive, Screws 1 – 10.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 2.
Second stage 90°
Third stage 90°
expand_moreScrews 11 – 14
expand_moreFourth stage
First step 5.9 lbf⋅ft
Screws must be replaced.
Second step 90°
Figure 3. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters AZV.
Figure 3. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters AZV.
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreCBDA engine
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 90°
Third stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 90°
Third stage 90°
First stage 22.13 lbf⋅ft
Use new screws. See figure 3.
Second stage 90°
Third stage 90°
First stage 22.13 lbf⋅ft
Use new screws. See figure 3.
Second stage 90°
Third stage 90°
Figure 4. Cylinder head, Cylinder head screws, Volkswagen gasoline vr-6 3.2 Liters BUB.
Figure 4. Cylinder head, Cylinder head screws, Volkswagen gasoline vr-6 3.2 Liters BUB.
First stage 36.88 lbf⋅ft
Use new screws. See figure 4.
Second stage 90°
Third stage 90°
Figure 5. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.4 Liters BUD.
Figure 5. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.4 Liters BUD.
First stage 22.13 lbf⋅ft
Use new 12-point screw(s). See figure 5.
Second stage 90°
Third stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 5.
Second stage 90°
Third stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 5.
Second stage 90°
Third stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 5.
Second stage 90°
Third stage 90°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 5.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreCylinder head screws shank length (new)
Long screws 5.55 in
Short screws 4.37 in
expand_moreRocker bridge
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreValve cover
expand_moreBearing cap at the cylinder head
expand_moreEngine with chain drive
First stage 5.9 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
Engine with belt control 7.38 lbf⋅ft
expand_moreAt the cylinder head
expand_moreBearing casing
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_moreAt the cylinder head
expand_moreBearing casing
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_moreAt the cylinder head
expand_moreBearing casing
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_moreAt the cylinder head
expand_moreBearing casing
First stage 7.38 lbf⋅ft
Tighten new screws crosswise in inside-to-outside order.
Second stage 90°
expand_moreAt the cylinder head
expand_moreBearing casing
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
All other modifications 7.38 lbf⋅ft
Valve play adjusting screw lock nuts 22.13 lbf⋅ft
expand_moreEngine block
expand_moreBalance shaft gear wheel
expand_moreEngine with chain drive
expand_moreCoolant pump
First stage 7.38 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
On the engine block 6.64 lbf⋅ft
expand_moreConnecting rod bearing
expand_moreEngine with belt control
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine with chain drive
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM9
First stage 33.19 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
expand_more1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11)
Figure 6. Engine block, Crankshaft central screws, 1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11).
Figure 6. Engine block, Crankshaft central screws, 1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11).
First stage 66.38 lbf⋅ft
Screws must be replaced. See figure 6.
Second stage 90°
expand_moreWith threaded screw head
Figure 7. Engine block, Crankshaft central screws, 1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11), With threaded screw head.
Figure 7. Engine block, Crankshaft central screws, 1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11), With threaded screw head.
First stage 110.63 lbf⋅ft
Screws must be replaced. See figure 7.
Second stage 180°
expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2008.11)
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.11)
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP at 5800 RPM, 155 N⋅m at 4000 RPM engine (2003.10–2008.7)
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreWith threaded screw head
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11)
First stage 88.51 lbf⋅ft
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11)
First stage 88.51 lbf⋅ft
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
First stage 110.63 lbf⋅ft
Screws and seals must be replaced.
Second stage 90°
First stage 110.63 lbf⋅ft
Screws and seals must be replaced.
Second stage 90°
First stage 110.63 lbf⋅ft
Screws and seals must be replaced.
Second stage 90°
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft pulley
expand_moreClass 8.8 screws
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreClass 10.9
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreDrive plate
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFlywheel cover
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.12–2008.11) 7.38 lbf⋅ft
expand_moreMain bearing
expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2008.11)
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.11)
First stage 36.88 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)
First stage 36.88 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.10–2008.11)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)
First stage 47.94 lbf⋅ft
Use new screws.
Second stage 90°
expand_more2.0 FSI 4motion with gasoline straight-4 2.0 L 148 HP engine (2004.8–2008.11)
First stage 47.94 lbf⋅ft
Tighten the new screws evenly in several steps.
Second stage 90°
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
expand_moreEngine with chain drive
expand_moreCenter screws
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreLateral-fitting screw
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine with belt control
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)
First stage 22.13 lbf⋅ft
Use new screws.
Second stage 180°
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreVibration damper
expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11)
First stage 7.38 lbf⋅ft
Bolt must be replaced.
Second stage 90°
1.8 GTI (2006.8–2008.11) 18.44 lbf⋅ft
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11)
First stage 7.38 lbf⋅ft
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11)
First stage 7.38 lbf⋅ft
Second stage 90°
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine control
expand_moreBalance shaft timing chain guide rail
Engine with chain drive 14.75 lbf⋅ft
expand_moreBalance shaft timing chain tension rail
Engine with chain drive 14.75 lbf⋅ft
expand_moreBottom part of the control unit housing
All Volkswagen gasoline vr-6 3.2 Liters BUB engines 7.38 lbf⋅ft
All Volkswagen gasoline vr-6 3.2 Liters CBRA engines 7.38 lbf⋅ft
expand_moreAll other modifications
expand_moreEngine with chain drive
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreCamshaft adjuster
expand_moreEngine with belt control
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreEngine with chain drive
Cap 6.64 lbf⋅ft
Central screws 25.81 lbf⋅ft
Left-hand thread
Bearing casing 6.64 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
expand_more1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11)
M10 36.88 lbf⋅ft
expand_more2.0 FSI 4motion with gasoline straight-4 2.0 L 148 HP engine (2004.8–2008.11)
Top 29.5 lbf⋅ft
Bottom 18.44 lbf⋅ft
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
expand_moreEngine with belt control
Top 18.44 lbf⋅ft
Bottom 25.81 lbf⋅ft
expand_more2.0 GTI with gasoline straight-4 2.0 L 227 HP at 5500 RPM, 300 N⋅m at 2200 RPM engine (2006.9–2008.12)
Top 18.44 lbf⋅ft
Bottom 25.81 lbf⋅ft
expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
expand_moreTop
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Bottom 14.75 lbf⋅ft
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
expand_moreTop
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Bottom 14.75 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
expand_moreAZV engine
expand_moreTensioning roller
expand_moreTop
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Bottom 14.75 lbf⋅ft
expand_moreCBDA engine
expand_moreTensioning roller
Top 14.75 lbf⋅ft
expand_moreCenter
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Bottom 14.75 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)
expand_moreTop
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Bottom 14.75 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing chain guide rail
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2008.11) 14.75 lbf⋅ft
expand_moreCamshaft timing chain slip rail
M8 13.28 lbf⋅ft
M10 16.96 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing chain tensioner
All Volkswagen gasoline vr-6 3.2 Liters BUB engines 29.5 lbf⋅ft
All Volkswagen gasoline vr-6 3.2 Liters CBRA engines 29.5 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCamshaft timing gear
expand_moreEngine with belt control
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Second stage 45°
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 73.76 lbf⋅ft
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 73.76 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 73.76 lbf⋅ft
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen gasoline straight-4 1.6 Liters CCSA engines 73.76 lbf⋅ft
expand_moreAll other modifications
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
Chain tensioner 6.64 lbf⋅ft
Control drive chain tensioner 5.9 lbf⋅ft
Use screw-locking compound.
expand_moreControl drive sprocket wheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Control drive timing chain slip rail 7.38 lbf⋅ft
Coupling drive tensioning roller 14.75 lbf⋅ft
Drive belt tensioner device 16.96 lbf⋅ft
expand_moreDrive chain balance shaft tensioner
With timing chain 62.69 lbf⋅ft
expand_moreInlet camshaft wheel
expand_more1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
M12 73.76 lbf⋅ft
M8 18.44 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
expand_moreIntermediate shaft chain sprocket
expand_moreEngine with chain drive
First stage 7.38 lbf⋅ft
The screws and sprocket wheel must be replaced.
Second stage for freedom from play
expand_moreThird stage
First step 22.13 lbf⋅ft
Second step 90°
expand_moreOil pump drive chain tensioner
Engine with belt control 11.06 lbf⋅ft
Engine with chain drive 6.64 lbf⋅ft
expand_moreOutlet camshaft wheel
expand_more1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
expand_moreEngine with chain drive
expand_moreM6
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
M8 18.44 lbf⋅ft
M12 73.76 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tension rail bearing screws 14.75 lbf⋅ft
expand_moreTiming case cover
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreToothed belt guard
Coolant pump 6.64 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Volkswagen gasoline straight-4 2.0 Liters AXX engines 5.9 lbf⋅ft
Use screw-locking compound.
Upper screws 7.38 lbf⋅ft
Lower screws 8.85 lbf⋅ft
Bolt must be replaced.
All Volkswagen gasoline straight-4 2.0 Liters BYD engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Use screw-locking compound.
Toothed belt guard at the top 7.38 lbf⋅ft
Use screw-locking compound.
Toothed belt guard center 7.38 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt tensioning roller
All Volkswagen gasoline straight-4 2.0 Liters AXW engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters AXX engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BLR engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BLX engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BLY engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BUD engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BVX engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BVY engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BYD engines 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Nuts must be replaced.
Second stage 45°
expand_moreTop part of control unit housing
M6 5.9 lbf⋅ft
M8 16.96 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2008.11) 5.9 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.11) 5.9 lbf⋅ft
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11) 5.9 lbf⋅ft
1.6 FSI with gasoline straight-4 1.6 L 114 HP at 5800 RPM, 155 N⋅m at 4000 RPM engine (2003.10–2008.7) 5.9 lbf⋅ft
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7) 5.9 lbf⋅ft
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7) 5.9 lbf⋅ft
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
expand_moreHeat-exchanger on oil filter housing
Engine with belt control 18.44 lbf⋅ft
Engine with chain drive 11.06 lbf⋅ft
expand_more2.0 GTI with gasoline straight-4 2.0 L 227 HP at 5500 RPM, 300 N⋅m at 2200 RPM engine (2006.9–2008.12)
Heat-exchanger on oil filter housing 11.06 lbf⋅ft
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11) 7.38 lbf⋅ft
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11) 7.38 lbf⋅ft
expand_moreAll other modifications
Heat-exchanger on oil filter housing 18.44 lbf⋅ft
Oil drain plug 22.13 lbf⋅ft
Screws must be replaced.
expand_moreOil filter cover
All Volkswagen diesel straight-4 2.0 Liters AZV engines 18.44 lbf⋅ft
Replace the O ring.
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 14.75 lbf⋅ft
expand_moreOil filter housing
All Volkswagen gasoline straight-4 1.6 Liters BAG engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 18.44 lbf⋅ft
Oil filter cover 18.44 lbf⋅ft
On the engine block 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 18.44 lbf⋅ft
Cap 18.44 lbf⋅ft
Locking screws 7.38 lbf⋅ft
Otherwise 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 18.44 lbf⋅ft
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
Oil pressure sensor 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreOil pump
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2008.11) 18.44 lbf⋅ft
expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2005.11–2008.11)
First stage 10.33 lbf⋅ft
Second stage 90°
1.6 FSI with gasoline straight-4 1.6 L 114 HP at 5800 RPM, 155 N⋅m at 4000 RPM engine (2003.10–2008.7) 18.44 lbf⋅ft
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7) 18.44 lbf⋅ft
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2003.10–2008.7) 18.44 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11) 8.85 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11) 8.85 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP engine (2004.8–2008.11) 8.85 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11) 8.85 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11) 8.85 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 103 HP engine (2003.10–2008.11) 8.85 lbf⋅ft
expand_more2.0 FSI 4motion with gasoline straight-4 2.0 L 148 HP engine (2004.8–2008.11)
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
expand_moreEngine with belt control
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
Engine with chain drive 6.64 lbf⋅ft
expand_more2.0 GTI with gasoline straight-4 2.0 L 227 HP at 5500 RPM, 300 N⋅m at 2200 RPM engine (2006.9–2008.12)
First stage 11.06 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 90°
2.0 SDI with diesel straight-4 2.0 L 74 HP engine (2004.1–2008.11) 11.06 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreOil pump chain wheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil sump
expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11)
At the gearbox 18.44 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
expand_moreEngine with belt control
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreEngine with chain drive
expand_moreOil sump lower part
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreOil sump top part
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11)
At the gearbox 33.19 lbf⋅ft
On the engine block 7.38 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreAll other modifications
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Crankshaft sensor 7.38 lbf⋅ft
Exhaust gas temperature sensor 33.19 lbf⋅ft
Use hot screw paste
expand_moreGlow plugs
expand_more2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
Ceramic glow plug 8.85 lbf⋅ft
Metal glow plug 7.38 lbf⋅ft
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
Ceramic glow plug 8.85 lbf⋅ft
Metal glow plug 7.38 lbf⋅ft
expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11)
Ceramic glow plug 11.06 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
Ceramic glow plug 8.85 lbf⋅ft
Metal glow plug 7.38 lbf⋅ft
CBDA engine 13.28 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)
Ceramic glow plug 8.85 lbf⋅ft
Metal glow plug 7.38 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11) 40.57 lbf⋅ft
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.10–2008.11) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2004.1–2008.11) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2004.1–2008.11) 40.57 lbf⋅ft
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2) 40.57 lbf⋅ft
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2) 40.57 lbf⋅ft
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2) 40.57 lbf⋅ft
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1700 RPM engine (2004.10–2009.2) 40.57 lbf⋅ft
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2) 40.57 lbf⋅ft
2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2) 40.57 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Use hot screw paste
expand_moreEngine mounting
expand_moreEngine bracket
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11) 36.88 lbf⋅ft
Screws must be replaced.
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2004.8–2008.11)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2003.10–2008.11)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more2.0 GTI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2004.10–2009.2)
Engine with belt control 33.19 lbf⋅ft
expand_moreEngine with chain drive
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2005.11–2008.11)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
All other modifications 33.19 lbf⋅ft
expand_moreEngine mounting
expand_more1.8 GTI (2006.8–2008.11)
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
On engine bracket 73.76 lbf⋅ft
Strut 18.44 lbf⋅ft
expand_moreAll other modifications
expand_moreOn chassis (M10 × 55)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket (M12 × 70)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreStrut (M8 × 25)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreSubframe
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
expand_moreAt the subframe (M14)
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAt the gearbox (M10)
expand_moreClass 8.8 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreClass 10.9
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreExhaust system
expand_moreCatalytic converter
All Volkswagen diesel straight-4 2.0 Liters AZV engines 5.16 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 16.96 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 16.96 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 16.96 lbf⋅ft
All other modifications 29.5 lbf⋅ft
Nuts must be replaced.
expand_moreCatalytic converter bracket
Strut 29.5 lbf⋅ft
Otherwise 18.44 lbf⋅ft
Diesel particulate filter 5.16 lbf⋅ft
Parts must be replaced.
Differential pressure sensor lines 33.19 lbf⋅ft
expand_moreExhaust manifold
Bottom 22.13 lbf⋅ft
Nuts must be replaced.
Top 14.75 lbf⋅ft
Nuts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters AZV engines 18.44 lbf⋅ft
Nuts must be replaced.
CBDA engine 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 18.44 lbf⋅ft
Tighten new nuts evenly in several steps.
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 18.44 lbf⋅ft
Tighten new nuts evenly in several steps.
Bottom 22.13 lbf⋅ft
Top 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines 8.85 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Screws must be replaced.
expand_moreExhaust manifold heat shields
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2004.5–2008.11)
All Volkswagen diesel straight-4 1.9 Liters BLS engines 18.44 lbf⋅ft
Nuts must be replaced.
2.0 TDI 16V 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2004.8–2008.11) 18.44 lbf⋅ft
Nuts must be replaced.
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 18.44 lbf⋅ft
Nuts must be replaced.
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
All Volkswagen diesel straight-4 2.0 Liters AZV engines 18.44 lbf⋅ft
Nuts must be replaced.
CBDA engine 14.75 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11) 14.75 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11) 14.75 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11) 14.75 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11) 14.75 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11) 14.75 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2004.1–2008.11) 14.75 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP engine (2004.1–2008.11) 14.75 lbf⋅ft
2.0 SDI with diesel straight-4 2.0 L 74 HP engine (2004.1–2008.11) 29.5 lbf⋅ft
Nuts must be replaced.
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11) 29.5 lbf⋅ft
Nuts must be replaced.
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11) 29.5 lbf⋅ft
Nuts must be replaced.
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
Exhaust pipe bracket 18.44 lbf⋅ft
Screws must be replaced.
expand_moreParticle filter bracket
All Volkswagen diesel straight-4 2.0 Liters BMM engines 29.5 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BRU engines 29.5 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXF engines 29.5 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXJ engines 29.5 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter bracket
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11) 5.9 lbf⋅ft
expand_moreFuel filter housing
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.10–2008.11)
Fuel filter cover 6.64 lbf⋅ft
expand_moreFuel lines
expand_moreBanjo screws
M10 11.06 lbf⋅ft
M22 18.44 lbf⋅ft
Union nuts 16.23 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2008.11) 22.13 lbf⋅ft
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP at 6300 RPM, 320 N⋅m at 2500 RPM engine (2005.11–2008.11) 13.28 lbf⋅ft
3.2 R32 4motion with gasoline vr-6 3.2 L 247 HP engine (2005.11–2008.11) 13.28 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
M10 44.25 lbf⋅ft
M12 55.32 lbf⋅ft
M12 55.32 lbf⋅ft
expand_moreAll other modifications
M10 29.5 lbf⋅ft
M12 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Volkswagen Golf Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Volkswagen Golf Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2008 Volkswagen Golf Hatchback generations

In 2008 Volkswagen offered 3 generations of the Golf Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Units:
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