2002 Volkswagen Bora Wagon First generation Engine Fastener Tightening Specifications
in your garage to make future searches easy.
| Condition | Value |
|---|
expand_moreAir intake system
| Induction-pipe flap control unit | 7.38 lbf⋅ft |
expand_moreIntake manifold
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5) | 11.06 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5) | 11.06 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 1.8 T with gasoline straight-4 1.8 L 148 HP at 5700 RPM, 210 N⋅m at 1750 RPM engine (2000.5–2005.5) | 7.38 lbf⋅ft |
| 1.8 T with gasoline straight-4 1.8 L 148 HP engine (2000.5–2005.5) | 7.38 lbf⋅ft |
| 1.8 T with gasoline straight-4 1.8 L 148 HP engine (2000.5–2005.5) | 7.38 lbf⋅ft |
| 1.8 T with gasoline straight-4 1.8 L 177 HP at 5500 RPM, 235 N⋅m at 1950 RPM engine (2002.5–2005.5) | 7.38 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 18.44 lbf⋅ft |
| Use new screws | |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 18.44 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5) | 18.44 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 18.44 lbf⋅ft |
| Use new screws | |
| 1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 18.44 lbf⋅ft |
| Use new screws | |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP at 4000 RPM, 240 N⋅m at 1800 RPM engine (2000.9–2005.5) | 18.44 lbf⋅ft |
| Use new screws | |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5) | 18.44 lbf⋅ft |
| Use new screws | |
| 2.0 4motion with gasoline straight-4 2.0 L 118 HP engine (1999.12–2003.5) | 18.44 lbf⋅ft |
| 2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 11.06 lbf⋅ft |
| 2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 11.06 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| All other modifications | 14.75 lbf⋅ft |
expand_moreIntake manifold support
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt tensioner
| All Volkswagen gasoline V5 2.3 Liters AQN engines | 16.96 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AUS engines
expand_moreM8
| First stage | 14.75 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| M10 | 33.19 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BAD engines
expand_moreM8
| First stage | 14.75 lbf⋅ft |
| Second stage | 90° |
| M10 | 33.19 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines
expand_moreM8
| First stage | 14.75 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| M10 | 33.19 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
expand_moreAir-conditioning compressor
| 1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5) | 18.44 lbf⋅ft |
| All other modifications | 33.19 lbf⋅ft |
expand_moreAir-conditioning compressor bracket
| All other modifications | 36.88 lbf⋅ft |
| Air-conditioning compressor pressure line | 14.75 lbf⋅ft |
| Alternator | 18.44 lbf⋅ft |
expand_moreAlternator pulley
| With freewheel | 59 lbf⋅ft |
| Without freewheel | 47.94 lbf⋅ft |
expand_moreGenerator bracket
| 1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2001.9–2005.5) | 40.57 lbf⋅ft |
| 1.4 16V with gasoline straight-4 1.4 L 74 HP engine (2001.9–2005.5) | 40.57 lbf⋅ft |
| 1.4 16V with gasoline straight-4 1.4 L 74 HP engine (2001.9–2005.5) | 40.57 lbf⋅ft |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 40.57 lbf⋅ft |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 40.57 lbf⋅ft |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 40.57 lbf⋅ft |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 40.57 lbf⋅ft |
| All other modifications | 33.19 lbf⋅ft |
| Hydraulic lines at the servo-steering pump | 28.03 lbf⋅ft |
| Servo pump pulley | 18.44 lbf⋅ft |
| Servo steering pump | 18.44 lbf⋅ft |
expand_moreVacuum pump
| 1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 7.38 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5) | 7.38 lbf⋅ft |
expand_moreAll other modifications
| M8 | 14.75 lbf⋅ft |
| M10 | 7.38 lbf⋅ft |
expand_moreCarburetion
| Exhaust gas return cooler | 7.38 lbf⋅ft |
| Exhaust gas return valve | 7.38 lbf⋅ft |
| Exhaust recirculation pipe | 16.23–18.44 lbf⋅ft |
| Replace sealing rings. | |
| Fuel-distributing pipe | 7.38 lbf⋅ft |
| Injection hoses | 18.44 lbf⋅ft |
expand_moreInjection nozzle (injector)
expand_moreAll other modifications
| First stage | 8.85 lbf⋅ft |
| Replace screws. | |
| Second stage | 270° |
expand_moreInjection pump
expand_moreAll other modifications
| M6 | 7.38 lbf⋅ft |
| M8 | 14.75 lbf⋅ft |
expand_moreInjection pump pulley
expand_more038 130 111A
| First stage | 14.75 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| 038 130 111B | 18.44 lbf⋅ft |
expand_morePressure tube connection
| On exhaust manifold | 25.81 lbf⋅ft |
expand_morePump/nozzle unit
| First stage | 8.85 lbf⋅ft |
| Replace screws. | |
| Second stage | 270° |
| Lock nuts | 22.13 lbf⋅ft |
expand_moreCharging
| Charge air pipes | 7.38 lbf⋅ft |
expand_moreTurbo charger
| Nuts | 18.44 lbf⋅ft |
| Replace nuts. | |
| Screws | 22.13 lbf⋅ft |
| Replace screws. | |
expand_moreTurbocharger bracket
| At the turbocharger | 14.75 lbf⋅ft |
| On the engine block | 29.5 lbf⋅ft |
expand_moreTurbocharger oil feed line
| At the oil filter | 18.44 lbf⋅ft |
| Replace sealing rings. | |
| At the turbocharger | 16.23 lbf⋅ft |
| Support | 7.38 lbf⋅ft |
expand_moreTurbocharger oil return line
expand_moreAll other modifications
| At the turbocharger | 12.54 lbf⋅ft |
| Use new seals. | |
| On the engine block | 16.23–18.44 lbf⋅ft |
expand_moreCooling system
expand_moreCoolant pump
| 1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2001.9–2005.5) | 14.75 lbf⋅ft |
| 1.4 16V with gasoline straight-4 1.4 L 74 HP engine (2001.9–2005.5) | 14.75 lbf⋅ft |
| 1.4 16V with gasoline straight-4 1.4 L 74 HP engine (2001.9–2005.5) | 14.75 lbf⋅ft |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 14.75 lbf⋅ft |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 14.75 lbf⋅ft |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 14.75 lbf⋅ft |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 14.75 lbf⋅ft |
| 1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5) | 14.75 lbf⋅ft |
| 2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 2.21 lbf⋅ft |
| 2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 2.21 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 5.9 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 5.9 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 5.9 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
| Coolant pump pulley | 14.75 lbf⋅ft |
| Fan wheel | 6.64 lbf⋅ft |
expand_moreRadiator mounting
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5) | 7.38 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5) | 7.38 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 3.69 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 3.69 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP at 4000 RPM, 240 N⋅m at 1800 RPM engine (2000.9–2005.5) | 3.69 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5) | 3.69 lbf⋅ft |
| 2.0 4motion with gasoline straight-4 2.0 L 118 HP engine (1999.12–2003.5) | 7.38 lbf⋅ft |
| 2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 3.32 lbf⋅ft |
| 2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 3.32 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
| Viscous fan clutch | 33.19 lbf⋅ft |
expand_moreCylinder head
expand_moreCamshaft bearing
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 1.8 T with gasoline straight-4 1.8 L 148 HP at 5700 RPM, 210 N⋅m at 1750 RPM engine (2000.5–2005.5) | 7.38 lbf⋅ft |
| First tighten bearing covers 2 and 4 alternately and in steps | |
| 1.8 T with gasoline straight-4 1.8 L 148 HP engine (2000.5–2005.5) | 7.38 lbf⋅ft |
| First tighten bearing covers 2 and 4 alternately and in steps | |
| 1.8 T with gasoline straight-4 1.8 L 148 HP engine (2000.5–2005.5) | 7.38 lbf⋅ft |
| First tighten bearing covers 2 and 4 alternately and in steps | |
| 1.8 T with gasoline straight-4 1.8 L 177 HP at 5500 RPM, 235 N⋅m at 1950 RPM engine (2002.5–2005.5) | 7.38 lbf⋅ft |
| First tighten bearing covers 2 and 4 alternately and in steps | |
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| First stage | 5.9 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5)
| First stage | 5.9 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5)
| First stage | 5.9 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| First stage | 5.9 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
| First tighten bearing covers 2 and 4 alternately and in steps | |
expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5)
| First stage | 5.9 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
| First tighten bearing covers 2 and 4 alternately and in steps | |
expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5)
| First stage | 3.69 lbf⋅ft |
| Second stage | 45° |
| All other modifications | 14.75 lbf⋅ft |
| First tighten bearing covers 2 and 4 alternately and in steps | |
expand_moreCylinder head screws
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2001.9–2005.5)
| First stage | 22.13 lbf⋅ft |
| Use new screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5)
| First stage | 22.13 lbf⋅ft |
| Use new screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5)
| First stage | 22.13 lbf⋅ft |
| Use new screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5)
| First stage | 29.5 lbf⋅ft |
| Use new screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5)
| First stage | 29.5 lbf⋅ft |
| Use new screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5)
| First stage | 29.5 lbf⋅ft |
| Replace screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more1.8 T with gasoline straight-4 1.8 L 177 HP at 5500 RPM, 235 N⋅m at 1950 RPM engine (2002.5–2005.5)
| First stage | 29.5 lbf⋅ft |
| Use new screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more2.0 4motion with gasoline straight-4 2.0 L 114 HP engine (2000.4–2005.5)
| First stage | 29.5 lbf⋅ft |
| Replace screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5)
expand_moreScrews 1 – 18
| First stage | 22.13 lbf⋅ft |
| Replace screws. See figure 2. | |
| Second stage | 36.88 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreScrews 19 and 20
| M6 | 5.9 lbf⋅ft |
| M8 | 16.96 lbf⋅ft |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 22.13 lbf⋅ft |
| Replace screws. | |
| Second stage | 36.88 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreAll other modifications
| First stage | 29.5 lbf⋅ft |
| Use new screws. See figure 3. | |
| Second stage | 44.25 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreCylinder head screws shank length (new)
| 1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2001.9–2005.5) | 5.43 in |
| 1.4 16V with gasoline straight-4 1.4 L 74 HP engine (2001.9–2005.5) | 5.43 in |
| 1.4 16V with gasoline straight-4 1.4 L 74 HP engine (2001.9–2005.5) | 5.43 in |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 5.43 in |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 5.43 in |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 5.43 in |
| 1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5) | 5.43 in |
| 1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5) | 3.82 in |
| 1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 6.54 in |
| 1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 6.54 in |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP at 4000 RPM, 240 N⋅m at 1800 RPM engine (2000.9–2005.5) | 6.54 in |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5) | 6.54 in |
| All other modifications | 4.53 in |
expand_moreRocker bridge
| First stage | 14.75 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
| alternately, first inside and then outside | |
expand_moreValve cover
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AUS engines
| First stage | 7.38 lbf⋅ft |
| from inside to outside | |
| Second stage | 90° |
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BAD engines
| First stage | 7.38 lbf⋅ft |
| from inside to outside | |
| Second stage | 90° |
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines
| First stage | 7.38 lbf⋅ft |
| from inside to outside | |
| Second stage | 90° |
| All other modifications | 7.38 lbf⋅ft |
| Gradually tighten screws crosswise. | |
expand_moreEngine block
expand_moreConnecting rod bearing
| First stage | 22.13 lbf⋅ft |
| Replace screws and nuts. | |
| Second stage | 90° |
expand_moreCrankshaft central screws
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| First stage | 88.51 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5)
| First stage | 88.51 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| First stage | 88.51 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5)
| First stage | 88.51 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5)
| First stage | 73.76 lbf⋅ft |
| Replace screws and nuts. | |
| Second stage | 90° |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 73.76 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_moreAll other modifications
| First stage | 66.38 lbf⋅ft |
| Use new bolts. | |
| Second stage | 90° |
expand_moreCrankshaft pulley
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5) | 18.44 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5) | 18.44 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
expand_moreAll other modifications
| First stage | 7.38 lbf⋅ft |
| Replace bolts | |
| Second stage | 90° |
expand_moreDrive plate
expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 29.5 lbf⋅ft |
| Replace screws. | |
| Second stage | 44.25 lbf⋅ft |
| Third stage | 90° |
expand_moreFlywheel
expand_moreAll other modifications
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| Flywheel cover | 7.38 lbf⋅ft |
expand_moreMain bearing
| 1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5) | 47.94 lbf⋅ft |
| Use new screws. | |
expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5)
| First stage | 29.5 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5)
| First stage | 29.5 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| First stage | 44.25 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5)
| First stage | 44.25 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5)
| First stage | 22.13 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 22.13 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_moreAll other modifications
| First stage | 47.94 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreVibration damper
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2001.9–2005.5)
expand_moreWith threaded screw head
| First stage | 110.63 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_moreOtherwise
| First stage | 66.38 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5)
expand_moreWith threaded screw head
| First stage | 110.63 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_moreOtherwise
| First stage | 66.38 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5)
| First stage | 66.38 lbf⋅ft |
| Replace and lightly oil the screw. | |
| Second stage | 90° |
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| First stage | 7.38 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5)
| First stage | 7.38 lbf⋅ft |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5)
| First stage | 7.38 lbf⋅ft |
| Second stage | 45° |
| All other modifications | 18.44 lbf⋅ft |
expand_moreEngine control
| Camshaft adjuster | 18.44 lbf⋅ft |
expand_moreCamshaft drive belt deflection pulley
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2001.9–2005.5)
| M10 | 36.88 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
expand_more1.6 16V with gasoline straight-4 1.6 L 103 HP engine (2000.2–2005.5)
| M10 | 36.88 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
expand_more1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5)
| M10 | 36.88 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| All other modifications | 14.75 lbf⋅ft |
| Replace screws. | |
| Camshaft timing chain tensioner | 29.5 lbf⋅ft |
expand_moreCamshaft timing gear
| All Volkswagen gasoline straight-4 1.8 Liters AGN engines | 47.94 lbf⋅ft |
| All Volkswagen gasoline straight-4 1.8 Liters AGU engines | 47.94 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters ARL engines
| Central camshaft screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
| All Volkswagen gasoline straight-4 1.8 Liters ARX engines | 47.94 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters ASZ engines
| Central camshaft screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
| All Volkswagen gasoline straight-4 1.8 Liters AUM engines | 47.94 lbf⋅ft |
| All Volkswagen gasoline straight-4 1.8 Liters AUQ engines | 47.94 lbf⋅ft |
| All other modifications | 73.76 lbf⋅ft |
| Control drive chain guide rail | 7.38 lbf⋅ft |
expand_moreControl drive chain tensioner
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 29.5 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 29.5 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 29.5 lbf⋅ft |
| All other modifications | 7.38 lbf⋅ft |
| Control drive chain tensioning rail | 13.28 lbf⋅ft |
expand_moreControl drive sprocket wheel
| First stage | 44.25 lbf⋅ft |
| Use new screw. | |
| Second stage | 90° |
expand_moreControl drive timing chain slip rail
expand_moreAll Volkswagen gasoline V5 2.3 Liters AQN engines
| Guide screws | 13.28 lbf⋅ft |
| Screws | 16.96 lbf⋅ft |
| All other modifications | 16.96 lbf⋅ft |
| Coupling drive tensioning roller | 14.75 lbf⋅ft |
| Drive belt tensioner device | 11.06 lbf⋅ft |
expand_moreInlet camshaft wheel
expand_more1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5)
| First stage | 29.5 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5)
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 14.75 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreIntermediate shaft chain sprocket
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| Oil pump drive chain tensioner | 11.06 lbf⋅ft |
expand_moreOutlet camshaft wheel
expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5)
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 14.75 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| Timing case cover | 7.38 lbf⋅ft |
| Timing chain tensioner intermediate shaft | 5.9 lbf⋅ft |
| Toothed belt guard | 7.38 lbf⋅ft |
| Toothed belt guard, rear | |
| Toothed belt guard | 7.38 lbf⋅ft |
| Use screw-locking compound. | |
expand_moreToothed belt tensioning roller
| All Volkswagen gasoline straight-4 1.8 Liters AGU engines | 19.91 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters ARL engines
| First stage | 14.75 lbf⋅ft |
| Second stage | 45° |
| All Volkswagen gasoline straight-4 1.8 Liters ARX engines | 19.91 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters ASZ engines
| First stage | 14.75 lbf⋅ft |
| Second stage | 45° |
| All Volkswagen gasoline straight-4 1.8 Liters AUM engines | 19.91 lbf⋅ft |
| All Volkswagen gasoline straight-4 1.8 Liters AUQ engines | 19.91 lbf⋅ft |
| All other modifications | 14.75 lbf⋅ft |
expand_moreToothed belt tightener
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| First stage | 14.75 lbf⋅ft |
| Second stage | 45° |
expand_moreEngine lubrication
| Oil cooler | 18.44 lbf⋅ft |
expand_moreOil drain plug
| All Volkswagen gasoline straight-4 1.8 Liters AGN engines | 36.88 lbf⋅ft |
| All Volkswagen gasoline V5 2.3 Liters AQN engines | 14.75 lbf⋅ft |
| All other modifications | 22.13 lbf⋅ft |
expand_moreOil filter
expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5)
| Oil filter cover | 18.44 lbf⋅ft |
| Oil filter drain plug | 7.38 lbf⋅ft |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| Oil filter cover | 18.44 lbf⋅ft |
| Slightly oil sealing lips. | |
| Oil filter drain plug | 7.38 lbf⋅ft |
| All other modifications | 14.75–18.44 lbf⋅ft |
| Slightly oil sealing lips. | |
expand_moreOil filter housing
expand_more1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| Cap | 18.44 lbf⋅ft |
expand_more1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5)
| Cap | 18.44 lbf⋅ft |
| 2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 16.96 lbf⋅ft |
| 2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 16.96 lbf⋅ft |
expand_moreAll other modifications
| First stage | 11.06 lbf⋅ft |
| Second stage | 90° |
expand_moreOil pressure sensor
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 4motion with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (2000.4–2005.5) | 18.44 lbf⋅ft |
| 2.0 4motion with gasoline straight-4 2.0 L 114 HP engine (2000.4–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| All other modifications | 14.75 lbf⋅ft |
expand_moreOil pump
| 2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 16.96 lbf⋅ft |
| 2.3 V5 with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
expand_moreOil pump chain wheel
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5)
| First stage | 14.75 lbf⋅ft |
| Use new screw. | |
| Second stage | 90° |
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5)
| First stage | 14.75 lbf⋅ft |
| Use new screw. | |
| Second stage | 90° |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5) | 18.44 lbf⋅ft |
| Replace screws. | |
| 1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 18.44 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 18.44 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP at 4000 RPM, 240 N⋅m at 1800 RPM engine (2000.9–2005.5) | 18.44 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5) | 18.44 lbf⋅ft |
| All other modifications | 14.75 lbf⋅ft |
| Use new screw. | |
expand_moreOil sump
expand_more1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5)
| At the gearbox | 18.44 lbf⋅ft |
| On the engine block | 11.06 lbf⋅ft |
| Gradually tighten screws crosswise. | |
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5)
| At the gearbox | 18.44 lbf⋅ft |
| On the engine block | 11.06 lbf⋅ft |
| Gradually tighten screws crosswise. | |
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 11.06 lbf⋅ft |
| 2.0 4motion with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (2000.4–2005.5) | 11.06 lbf⋅ft |
| 2.0 4motion with gasoline straight-4 2.0 L 114 HP engine (2000.4–2005.5) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
expand_moreAll other modifications
| At the gearbox | 33.19 lbf⋅ft |
| On the engine block | 11.06 lbf⋅ft |
expand_moreEngine management
| Camshaft sensor | 7.38 lbf⋅ft |
| Use new screw. | |
| Charge air pressure sensor | 3.69 lbf⋅ft |
expand_moreCrankshaft sensor
| 1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 11.06 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 11.06 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 11.06 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 11.06 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP at 4000 RPM, 240 N⋅m at 1800 RPM engine (2000.9–2005.5) | 11.06 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5) | 11.06 lbf⋅ft |
| All other modifications | 7.38 lbf⋅ft |
| Glow plugs | 11.06 lbf⋅ft |
| Knock sensor | 14.75 lbf⋅ft |
| Lambda sensor | 36.88–40.57 lbf⋅ft |
| Use hot screw paste | |
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AUS engines
| On the engine block | 36.88 lbf⋅ft |
| Replace screws. | |
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines
| On the engine block | 36.88 lbf⋅ft |
| Replace screws. | |
| All other modifications | 33.19 lbf⋅ft |
expand_moreEngine mounting
expand_moreOn chassis
expand_moreFirst stage
| First step | 29.5 lbf⋅ft |
| Replace screws. | |
| Second step | 90° |
| On engine bracket | 73.76 lbf⋅ft |
| Strut | 18.44 lbf⋅ft |
expand_moreSubframe
| First stage | 73.76 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreTorque arm
| At the subframe | 18.44 lbf⋅ft |
| At the gearbox | 36.88 lbf⋅ft |
expand_moreExhaust system
expand_moreCatalytic converter
| 2.0 4motion with gasoline straight-4 2.0 L 114 HP engine (2000.4–2005.5) | 29.5 lbf⋅ft |
| Replace nuts. | |
| 2.0 4motion with gasoline straight-4 2.0 L 118 HP engine (1999.12–2003.5) | 29.5 lbf⋅ft |
| Replace nuts. | |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 29.5 lbf⋅ft |
| Replace nuts. | |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M6 | 7.38 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Replace screws and nuts. | |
| Catalytic converter bracket | 18.44 lbf⋅ft |
| Replace screws. | |
expand_moreExhaust manifold
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M6 | 7.38 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Replace nuts. | |
expand_moreExhaust manifold heat shields
| 1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 14.75 lbf⋅ft |
| Replace nuts. | |
| 1.9 TDI with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 14.75 lbf⋅ft |
| Replace nuts. | |
| 1.9 TDI with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 14.75 lbf⋅ft |
| Replace nuts. | |
expand_more1.9 TDI with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5)
| All Volkswagen diesel straight-4 1.9 Liters ATD engines | 18.44 lbf⋅ft |
| Replace nuts. | |
| All Volkswagen diesel straight-4 1.9 Liters AXR engines | 14.75 lbf⋅ft |
| Replace nuts. | |
| 2.0 4motion with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (2000.4–2005.5) | 7.38 lbf⋅ft |
| 2.0 4motion with gasoline straight-4 2.0 L 114 HP engine (2000.4–2005.5) | 7.38 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M6 | 7.38 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Replace nuts. | |
expand_moreExhaust pipe
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
expand_moreExhaust pipe bracket
expand_more1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5)
| M6 | 7.38 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5)
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M6 | 7.38 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Replace nuts. | |
expand_moreExhaust pipe rear
expand_more2.3 V5 4motion with gasoline V5 2.3 L 168 HP, 220 N⋅m at 3300 RPM engine (2000.10–2005.5)
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 29.5 lbf⋅ft |
| Exhaust system middle heat protection plate | 7.38 lbf⋅ft |
expand_moreFuel supply
| Fuel filter bracket | 7.38 lbf⋅ft |
expand_moreFuel pump
| At the cylinder head | 7.38 lbf⋅ft |
expand_moreIgnition system
expand_moreSpark plugs
expand_moreStart system
expand_moreStarter
| 1.6 FSI with gasoline straight-4 1.6 L 109 HP engine (2002.1–2005.5) | 14.75 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5) | 47.94 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2000.8–2005.5) | 47.94 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP at 4000 RPM, 310 N⋅m at 1900 RPM engine (2000.11–2005.5) | 47.94 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 148 HP at 4000 RPM, 320 N⋅m at 1900 RPM engine (2001.5–2005.5) | 47.94 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 99 HP engine (2000.9–2005.5) | 47.94 lbf⋅ft |
| 2.0 4motion with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (2000.4–2005.5) | 47.94 lbf⋅ft |
| 2.0 4motion with gasoline straight-4 2.0 L 114 HP engine (2000.4–2005.5) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| All other modifications | 59 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Volkswagen Bora Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- All-wheel Drive Clutch Oil Capacity
- Automatic Transmission Fluid Capacity
- Axle Oil Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Diagnostic Values
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Bora Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2002 Volkswagen Bora Wagon you're not only saving money, but also also improving your technical skills and learning something new.
Volkswagen Bora Wagon First generation model years
logo_volkswagen 1999logo_volkswagen 2000logo_volkswagen 2001-
logo_volkswagen 2002 logo_volkswagen 2003logo_volkswagen 2004logo_volkswagen 2005logo_volkswagen 2006logo_volkswagen 2007logo_volkswagen 2008logo_volkswagen 2009logo_volkswagen 2010logo_volkswagen 2011logo_volkswagen 2012logo_volkswagen 2013logo_volkswagen 2014logo_volkswagen 2015