2006 Volkswagen Bora Wagon engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Induction-pipe flap control unit	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIntake manifold


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAir-conditioning compressor bracket


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Air-conditioning compressor pressure line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Alternator	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator pulley


With freewheel	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Without freewheel	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreGenerator bracket


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Hydraulic lines at the servo-steering pump	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Servo pump pulley	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Servo steering pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVacuum pump

expand_moreAll other modifications


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
M10	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust gas return valve	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust recirculation pipe	16.23–18.44 lbf⋅ft16.23–18.44 lbf⋅ft22–25 N⋅m
Replace sealing rings.
Fuel-distributing pipe	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Injection hoses	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll other modifications


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws.
Second stage	270°270°270°

expand_moreInjection pump

expand_moreAll other modifications


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection pump pulley

expand_more038 130 111A


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°


038 130 111B	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePressure tube connection


On exhaust manifold	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_morePump/nozzle unit


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws.
Second stage	270°270°270°
Lock nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCharging


Charge air pipes	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbo charger


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
Screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.

expand_moreTurbocharger bracket


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreTurbocharger oil feed line


At the oil filter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
At the turbocharger	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll other modifications


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seals.
On the engine block	16.23–18.44 lbf⋅ft16.23–18.44 lbf⋅ft22–25 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Coolant pump pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fan wheel	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreRadiator mounting


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Viscous fan clutch	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
First tighten bearing covers 2 and 4 alternately and in steps

expand_moreCylinder head screws

expand_moreAll other modifications

Figure 1. Cylinder head, Cylinder head screws, All other modifications.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screws. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreCylinder head screws shank length (new)


All other modifications	4.53 in4.53 in115 mm

expand_moreRocker bridge


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws.
Second stage	90°90°90°
alternately, first inside and then outside

expand_moreValve cover


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Gradually tighten screws crosswise.

expand_moreEngine block

expand_moreConnecting rod bearing


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws and nuts.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll other modifications


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Use new bolts.
Second stage	90°90°90°

expand_moreCrankshaft pulley

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace bolts
Second stage	90°90°90°

expand_moreDrive plate

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°

expand_moreFlywheel

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°


Flywheel cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreMain bearing

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVibration damper


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine control


Camshaft adjuster	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft drive belt deflection pulley


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.


Camshaft timing chain tensioner	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreCamshaft timing gear


All other modifications	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m


Control drive chain guide rail	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreControl drive chain tensioner


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Control drive chain tensioning rail	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreControl drive sprocket wheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreControl drive timing chain slip rail


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Coupling drive tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Drive belt tensioner device	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°


Oil pump drive chain tensioner	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°


Timing case cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Timing chain tensioner intermediate shaft	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard, rear
Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreToothed belt tensioning roller


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication


Oil cooler	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil drain plug


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOil filter


All other modifications	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Slightly oil sealing lips.

expand_moreOil filter housing

expand_moreAll other modifications


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	90°90°90°

expand_moreOil pressure sensor


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump chain wheel


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.

expand_moreOil sump

expand_moreAll other modifications


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use new screw.
Charge air pressure sensor	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCrankshaft sensor


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Glow plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	36.88–40.57 lbf⋅ft36.88–40.57 lbf⋅ft50–55 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreOn chassis

expand_moreFirst stage


First step	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second step	90°90°90°


On engine bracket	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Strut	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreSubframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreTorque arm


At the subframe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
At the gearbox	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.


Catalytic converter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.

expand_moreExhaust manifold


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreExhaust manifold heat shields


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreExhaust pipe


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreExhaust pipe bracket


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreExhaust pipe rear


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Exhaust system middle heat protection plate	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel supply


Fuel filter bracket	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel pump


At the cylinder head	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


All other modifications	59 lbf⋅ft59 lbf⋅ft80 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2006 Volkswagen Bora Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Bora Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2006 Volkswagen Bora Wagon you're not only saving money, but also also improving your technical skills and learning something new.

2006 Volkswagen Bora Wagon First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Bora Wagon First generation model years

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