1999 Volkswagen Bora Wagon First generation Engine Fastener Tightening Specifications
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| Condition | Value |
|---|
expand_moreAir intake system
| Induction-pipe flap control unit | 7.38 lbf⋅ft |
expand_moreIntake manifold
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.5–2001.6) | 18.44 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 18.44 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.5–2001.6) | 18.44 lbf⋅ft |
| Use new screws | |
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 18.44 lbf⋅ft |
| Use new screws | |
| 2.0 4motion with gasoline straight-4 2.0 L 118 HP engine (1999.12–2003.5) | 18.44 lbf⋅ft |
| 2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 18.44 lbf⋅ft |
| 2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 18.44 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| All other modifications | 14.75 lbf⋅ft |
expand_moreIntake manifold support
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt tensioner
| All Volkswagen gasoline vr-5 2.3 Liters AGZ engines | 16.96 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
expand_moreAir-conditioning compressor
| All other modifications | 33.19 lbf⋅ft |
expand_moreAir-conditioning compressor bracket
| All Volkswagen diesel straight-4 1.9 Liters AHF engines | 33.19 lbf⋅ft |
| All Volkswagen diesel straight-4 1.9 Liters ASV engines | 33.19 lbf⋅ft |
| All other modifications | 36.88 lbf⋅ft |
| Air-conditioning compressor pressure line | 14.75 lbf⋅ft |
| Alternator | 18.44 lbf⋅ft |
expand_moreAlternator pulley
| With freewheel | 59 lbf⋅ft |
| Without freewheel | 47.94 lbf⋅ft |
expand_moreGenerator bracket
| All other modifications | 33.19 lbf⋅ft |
| Hydraulic lines at the servo-steering pump | 28.03 lbf⋅ft |
| Servo pump pulley | 18.44 lbf⋅ft |
| Servo steering pump | 18.44 lbf⋅ft |
expand_moreVacuum pump
| 1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 7.38 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6) | 14.75 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6) | 14.75 lbf⋅ft |
expand_moreAll other modifications
| M8 | 14.75 lbf⋅ft |
| M10 | 7.38 lbf⋅ft |
expand_moreCarburetion
| Exhaust gas return cooler | 7.38 lbf⋅ft |
| Exhaust gas return valve | 7.38 lbf⋅ft |
| Exhaust recirculation pipe | 16.23–18.44 lbf⋅ft |
| Replace sealing rings. | |
| Fuel-distributing pipe | 7.38 lbf⋅ft |
| Injection hoses | 18.44 lbf⋅ft |
expand_moreInjection nozzle (injector)
| 1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6) | 14.75 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6) | 14.75 lbf⋅ft |
expand_moreAll other modifications
| First stage | 8.85 lbf⋅ft |
| Replace screws. | |
| Second stage | 270° |
expand_moreInjection pump
| 1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6) | 18.44 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6) | 18.44 lbf⋅ft |
expand_moreAll other modifications
| M6 | 7.38 lbf⋅ft |
| M8 | 14.75 lbf⋅ft |
expand_moreInjection pump pulley
expand_more038 130 111A
| First stage | 14.75 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| 038 130 111B | 18.44 lbf⋅ft |
expand_morePressure tube connection
| On exhaust manifold | 25.81 lbf⋅ft |
expand_morePump/nozzle unit
| First stage | 8.85 lbf⋅ft |
| Replace screws. | |
| Second stage | 270° |
| Lock nuts | 22.13 lbf⋅ft |
expand_moreCharging
| Charge air pipes | 7.38 lbf⋅ft |
expand_moreTurbo charger
| Nuts | 18.44 lbf⋅ft |
| Replace nuts. | |
| Screws | 22.13 lbf⋅ft |
| Replace screws. | |
expand_moreTurbocharger bracket
| At the turbocharger | 14.75 lbf⋅ft |
| On the engine block | 29.5 lbf⋅ft |
expand_moreTurbocharger oil feed line
| At the oil filter | 18.44 lbf⋅ft |
| Replace sealing rings. | |
| At the turbocharger | 16.23 lbf⋅ft |
| Support | 7.38 lbf⋅ft |
expand_moreTurbocharger oil return line
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6)
| At the turbocharger | 11.06 lbf⋅ft |
| Use new seals. | |
| On the engine block | 29.5 lbf⋅ft |
| Use new seals. | |
expand_moreAll other modifications
| At the turbocharger | 12.54 lbf⋅ft |
| Use new seals. | |
| On the engine block | 16.23–18.44 lbf⋅ft |
expand_moreCooling system
expand_moreCoolant pump
| 2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 2.21 lbf⋅ft |
| 2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 2.21 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 5.9 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 5.9 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 5.9 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
| Coolant pump pulley | 14.75 lbf⋅ft |
| Fan wheel | 6.64 lbf⋅ft |
expand_moreRadiator mounting
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6) | 7.38 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6) | 7.38 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.5–2001.6) | 3.69 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 3.69 lbf⋅ft |
| 2.0 4motion with gasoline straight-4 2.0 L 118 HP engine (1999.12–2003.5) | 7.38 lbf⋅ft |
| 2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 3.32 lbf⋅ft |
| 2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 3.32 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
| Viscous fan clutch | 33.19 lbf⋅ft |
expand_moreCylinder head
expand_moreCamshaft bearing
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 5.9 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 5.9 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
| First tighten bearing covers 2 and 4 alternately and in steps | |
| All other modifications | 14.75 lbf⋅ft |
| First tighten bearing covers 2 and 4 alternately and in steps | |
expand_moreCylinder head screws
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5)
| First stage | 29.5 lbf⋅ft |
| Use new screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5)
| First stage | 29.5 lbf⋅ft |
| Replace screws. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10)
expand_moreScrews 1 – 18
| First stage | 22.13 lbf⋅ft |
| Replace screws. See figure 2. | |
| Second stage | 36.88 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 22.13 lbf⋅ft |
| Replace screws. | |
| Second stage | 36.88 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreAll other modifications
| First stage | 29.5 lbf⋅ft |
| Use new screws. See figure 3. | |
| Second stage | 44.25 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreCylinder head screws shank length (new)
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.5–2001.6) | 6.54 in |
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 6.54 in |
| All other modifications | 4.53 in |
expand_moreRocker bridge
| First stage | 14.75 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
| alternately, first inside and then outside | |
expand_moreValve cover
| All other modifications | 7.38 lbf⋅ft |
| Gradually tighten screws crosswise. | |
expand_moreEngine block
expand_moreConnecting rod bearing
| First stage | 22.13 lbf⋅ft |
| Replace screws and nuts. | |
| Second stage | 90° |
expand_moreCrankshaft central screws
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 88.51 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 88.51 lbf⋅ft |
| Use new screw. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 88.51 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10)
| First stage | 73.76 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 73.76 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_moreAll other modifications
| First stage | 66.38 lbf⋅ft |
| Use new bolts. | |
| Second stage | 90° |
expand_moreCrankshaft pulley
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
expand_moreAll other modifications
| First stage | 7.38 lbf⋅ft |
| Replace bolts | |
| Second stage | 90° |
expand_moreDrive plate
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 29.5 lbf⋅ft |
| Replace screws. | |
| Second stage | 44.25 lbf⋅ft |
| Third stage | 90° |
expand_moreFlywheel
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10)
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_more2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10)
| First stage | 44.25 lbf⋅ft |
| Replace screws and nuts. | |
| Second stage | 180° |
expand_moreAll other modifications
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| Flywheel cover | 7.38 lbf⋅ft |
expand_moreMain bearing
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5)
| First stage | 29.5 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 44.25 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10)
| First stage | 22.13 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 22.13 lbf⋅ft |
| Replace screws. | |
| Second stage | 180° |
expand_moreAll other modifications
| First stage | 47.94 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreVibration damper
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 7.38 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 7.38 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
| All other modifications | 18.44 lbf⋅ft |
expand_moreEngine control
| Camshaft adjuster | 18.44 lbf⋅ft |
expand_moreCamshaft drive belt deflection pulley
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6)
| M8 | 16.23 lbf⋅ft |
expand_moreM10
| First stage | 29.5 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| All other modifications | 14.75 lbf⋅ft |
| Replace screws. | |
| Camshaft timing chain tensioner | 29.5 lbf⋅ft |
expand_moreCamshaft timing gear
| All Volkswagen gasoline straight-4 1.8 Liters AGN engines | 47.94 lbf⋅ft |
| All Volkswagen diesel straight-4 1.9 Liters AHF engines | 33.19 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters AJM engines
| Central camshaft screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
| All Volkswagen diesel straight-4 1.9 Liters ASV engines | 33.19 lbf⋅ft |
| All other modifications | 73.76 lbf⋅ft |
| Control drive chain guide rail | 7.38 lbf⋅ft |
expand_moreControl drive chain tensioner
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 29.5 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 29.5 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 29.5 lbf⋅ft |
| All other modifications | 7.38 lbf⋅ft |
| Control drive chain tensioning rail | 13.28 lbf⋅ft |
expand_moreControl drive sprocket wheel
| First stage | 44.25 lbf⋅ft |
| Use new screw. | |
| Second stage | 90° |
expand_moreControl drive timing chain slip rail
| All other modifications | 16.96 lbf⋅ft |
| Coupling drive tensioning roller | 14.75 lbf⋅ft |
| Drive belt tensioner device | 11.06 lbf⋅ft |
expand_moreInlet camshaft wheel
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 14.75 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreIntermediate shaft chain sprocket
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| Oil pump drive chain tensioner | 11.06 lbf⋅ft |
expand_moreOutlet camshaft wheel
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| First stage | 44.25 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 14.75 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
| Timing case cover | 7.38 lbf⋅ft |
| Timing chain tensioner intermediate shaft | 5.9 lbf⋅ft |
| Toothed belt guard | 7.38 lbf⋅ft |
| Toothed belt guard, rear | |
| Toothed belt guard | 7.38 lbf⋅ft |
| Use screw-locking compound. | |
expand_moreToothed belt tensioning roller
expand_moreAll Volkswagen diesel straight-4 1.9 Liters AJM engines
| First stage | 14.75 lbf⋅ft |
| Second stage | 45° |
| All other modifications | 14.75 lbf⋅ft |
expand_moreEngine lubrication
| Oil cooler | 18.44 lbf⋅ft |
expand_moreOil drain plug
| All Volkswagen gasoline straight-4 1.8 Liters AGN engines | 36.88 lbf⋅ft |
| All Volkswagen gasoline vr-5 2.3 Liters AGZ engines | 14.75 lbf⋅ft |
| All other modifications | 22.13 lbf⋅ft |
expand_moreOil filter
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10)
| Oil filter cover | 18.44 lbf⋅ft |
| Oil filter drain plug | 7.38 lbf⋅ft |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| Oil filter cover | 18.44 lbf⋅ft |
| Slightly oil sealing lips. | |
| Oil filter drain plug | 7.38 lbf⋅ft |
| All other modifications | 14.75–18.44 lbf⋅ft |
| Slightly oil sealing lips. | |
expand_moreOil filter housing
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 11.06 lbf⋅ft |
| Use new screws. | |
| Second stage | 90° |
| Cap | 18.44 lbf⋅ft |
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6)
| Cap | 18.44 lbf⋅ft |
| 2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 16.96 lbf⋅ft |
| 2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 16.96 lbf⋅ft |
expand_moreAll other modifications
| First stage | 11.06 lbf⋅ft |
| Second stage | 90° |
expand_moreOil pressure sensor
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1999.5–2005.5) | 18.44 lbf⋅ft |
| All other modifications | 14.75 lbf⋅ft |
expand_moreOil pump
| 2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 16.96 lbf⋅ft |
| 2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 16.96 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
expand_moreOil pump chain wheel
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6)
| First stage | 14.75 lbf⋅ft |
| Use new screw. | |
| Second stage | 90° |
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.5–2001.6) | 18.44 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 18.44 lbf⋅ft |
| All other modifications | 14.75 lbf⋅ft |
| Use new screw. | |
expand_moreOil sump
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5)
| At the gearbox | 18.44 lbf⋅ft |
| On the engine block | 11.06 lbf⋅ft |
| Gradually tighten screws crosswise. | |
| 1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.5–2001.6) | 11.06 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 11.06 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 11.06 lbf⋅ft |
expand_moreAll other modifications
| At the gearbox | 33.19 lbf⋅ft |
| On the engine block | 11.06 lbf⋅ft |
expand_moreEngine management
| Camshaft sensor | 7.38 lbf⋅ft |
| Use new screw. | |
| Charge air pressure sensor | 3.69 lbf⋅ft |
expand_moreCrankshaft sensor
| 1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.5–2001.6) | 11.06 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 11.06 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.5–2001.6) | 11.06 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 11.06 lbf⋅ft |
| All other modifications | 7.38 lbf⋅ft |
| Glow plugs | 11.06 lbf⋅ft |
| Knock sensor | 14.75 lbf⋅ft |
| Lambda sensor | 36.88–40.57 lbf⋅ft |
| Use hot screw paste | |
expand_moreEngine mounting
expand_moreEngine bracket
| All other modifications | 33.19 lbf⋅ft |
expand_moreEngine mounting
expand_moreOn chassis
expand_moreFirst stage
| First step | 29.5 lbf⋅ft |
| Replace screws. | |
| Second step | 90° |
| On engine bracket | 73.76 lbf⋅ft |
| Strut | 18.44 lbf⋅ft |
expand_moreSubframe
| First stage | 73.76 lbf⋅ft |
| Replace screws. | |
| Second stage | 90° |
expand_moreTorque arm
| At the subframe | 18.44 lbf⋅ft |
| At the gearbox | 36.88 lbf⋅ft |
expand_moreExhaust system
expand_moreCatalytic converter
| 2.0 4motion with gasoline straight-4 2.0 L 118 HP engine (1999.12–2003.5) | 29.5 lbf⋅ft |
| Replace nuts. | |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 29.5 lbf⋅ft |
| Replace nuts. | |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M6 | 7.38 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Replace screws and nuts. | |
| Catalytic converter bracket | 18.44 lbf⋅ft |
| Replace screws. | |
expand_moreExhaust manifold
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M6 | 7.38 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Replace nuts. | |
expand_moreExhaust manifold heat shields
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 7.38 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1999.5–2005.5) | 7.38 lbf⋅ft |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M6 | 7.38 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Replace nuts. | |
expand_moreExhaust pipe
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
expand_moreExhaust pipe bracket
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10)
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M6 | 7.38 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Replace nuts. | |
expand_moreExhaust pipe rear
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1999.5–2000.10)
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
expand_more2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5)
| M8 | 18.44 lbf⋅ft |
| M10 | 29.5 lbf⋅ft |
| All other modifications | 29.5 lbf⋅ft |
| Exhaust system middle heat protection plate | 7.38 lbf⋅ft |
expand_moreFuel supply
| Fuel filter bracket | 7.38 lbf⋅ft |
expand_moreFuel pump
| At the cylinder head | 7.38 lbf⋅ft |
expand_moreIgnition system
expand_moreSpark plugs
| All Volkswagen gasoline straight-4 1.8 Liters AGN engines | 22.13 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
expand_moreStart system
expand_moreStarter
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.5–2001.6) | 47.94 lbf⋅ft |
| 1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.5–2001.6) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| 2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.5–2005.5) | 47.94 lbf⋅ft |
| All other modifications | 59 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1999 Volkswagen Bora Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- All-wheel Drive Clutch Oil Capacity
- Automatic Transmission Fluid Capacity
- Axle Oil Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Diagnostic Values
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Bora Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 1999 Volkswagen Bora Wagon you're not only saving money, but also also improving your technical skills and learning something new.
Volkswagen Bora Wagon First generation model years
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