2005 Opel Zafira MPV engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Opel gasoline straight-4 1.8 L Z 18 XE 123 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws or nuts
Opel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP


Lower section of intake manifold	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
Upper section of intake manifold	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws or nuts
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner

expand_moreOpel gasoline straight-4 2.0 L Z 20 LET 189 HP


With air-conditioning	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOpel gasoline straight-4 2.0 L Z 20 LER 197 HP


With air-conditioning	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAir-conditioning compressor pressure line


1.6 with gasoline/natural gas straight-4 1.6 L 94 HP engine (2002.9–2005.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAlternator

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP


Bottom	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreGenerator bracket


Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


1.6 with gasoline/natural gas straight-4 1.6 L 94 HP engine (2002.9–2005.6)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreInjection nozzle (injector)


First stage	hand-screwed
Second stage	360°360°360°

expand_moreCharging

expand_moreTurbocharger oil feed line

expand_moreAt the turbocharger


Banjo screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace sealing rings.
Support	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOn the engine block


Support	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Union nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTurbocharger oil return line


At the turbocharger	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace sealing rings.
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreCooling system

expand_moreCoolant pump


Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


Opel diesel straight-4 2.2 L Y 22 DTR 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Opel diesel straight-4 2.2 L Y 22 DTR 123 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOpel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM


Guide bearing	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Otherwise	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Opel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Opel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head screws

expand_moreOpel diesel straight-4 2.2 L Y 22 DTR 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM

Figure 1. Cylinder head, Cylinder head screws, Opel diesel straight-4 2.2 L Y 22 DTR 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 1.
Second stage	65°65°65°
Third stage	65°65°65°
Fourth stage	65°65°65°
Fifth stage	65°65°65°
Sixth stage	15°15°15°

expand_moreOpel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM

expand_moreM10

Figure 2. Cylinder head, Cylinder head screws, Opel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM, M10.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screws. See figure 2.
Second stage	75°75°75°
Third stage	75°75°75°
Fourth stage	15°15°15°

expand_moreM8


Fifth stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOpel gasoline straight-4 2.0 L Z 20 LET 189 HP

Figure 3. Cylinder head, Cylinder head screws, Opel gasoline straight-4 2.0 L Z 20 LET 189 HP.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	15°15°15°

expand_moreOpel gasoline straight-4 2.0 L Z 20 LER 197 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws
Second stage	65°65°65°
Third stage	65°65°65°
Fourth stage	65°65°65°
Fifth stage	65°65°65°
Sixth stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreOpel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 3.
Second stage	65°65°65°
Third stage	65°65°65°
Fourth stage	65°65°65°
Fifth stage	65°65°65°
Sixth stage	15°15°15°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreValve cover


All Opel gasoline straight-4 2.2 L Z 22 SE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreOpel diesel straight-4 2.2 L Y 22 DTR 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	50°50°50°
Third stage	50°50°50°
Fourth stage	10°10°10°

expand_moreOpel gasoline straight-4 2.0 L Z 20 LET 189 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 2.0 L Z 20 LER 197 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Use new screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	30°30°30°

expand_moreOpel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	30°30°30°

expand_moreCrankshaft central screws

expand_moreOpel diesel straight-4 2.2 L Y 22 DTR 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	75°75°75°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 2.0 L Z 20 LET 189 HP


First stage	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Use new screw.
Second stage	40–50°40–50°40–50°

expand_moreOpel gasoline straight-4 2.0 L Z 20 LER 197 HP


First stage	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Use new screw.
Second stage	40–50°40–50°40–50°

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°


Crankshaft pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_moreOpel gasoline straight-4 1.8 L Z 18 XEL 109 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 1.8 L Z 18 XE 123 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 2.0 L Z 20 LET 189 HP


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws. Use screw-locking compound.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 2.0 L Z 20 LER 197 HP


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws. Use screw-locking compound.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 1.6 L X 16 XEL 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws and nuts.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreMain bearing

expand_moreOpel diesel straight-4 2.2 L Y 22 DTR 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM

expand_moreM10


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	70°70°70°
Third stage	15°15°15°


M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreEngine control


Camshaft drive belt deflection pulley	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing gear

expand_moreOpel diesel straight-4 2.2 L Y 22 DTR 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	30°30°30°

expand_moreOpel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws and nuts.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	30°30°30°

expand_moreOpel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	30°30°30°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreChain tensioner

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 SE engines


Balance shaft timing chain	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Camshaft timing chain	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Clean the thread.

expand_moreAll other modifications


Cap	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreInlet camshaft wheel

expand_more1.6 with gasoline/natural gas straight-4 1.6 L 94 HP engine (2002.9–2005.6)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOutlet camshaft wheel

expand_more1.6 with gasoline/natural gas straight-4 1.6 L 94 HP engine (2002.9–2005.6)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°


Toothed belt guard	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt guard at the bottom


Opel gasoline straight-4 2.0 L Z 20 LET 189 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Opel gasoline straight-4 2.0 L Z 20 LET 197 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Opel gasoline straight-4 2.0 L Z 20 LER 197 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt guard at the top


Opel gasoline straight-4 2.0 L Z 20 LET 189 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Opel gasoline straight-4 2.0 L Z 20 LET 197 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Opel gasoline straight-4 2.0 L Z 20 LER 197 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m


Toothed belt tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug

expand_moreOpel gasoline straight-4 1.8 L Z 18 XE 123 HP


Torx screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
With hexagon-head screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Opel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP


Hexagon head screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Torx screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


Aluminium oil sump (Torx screws)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Aluminium oil sump (hexagon-head screws)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sheet-steel sump	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


Opel gasoline straight-4 1.6 L X 16 XEL 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Opel gasoline straight-4 1.6 L Z 16 XE 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreOil filter


1.6 with gasoline/natural gas straight-4 1.6 L 94 HP engine (2002.9–2005.6)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil filter housing


Opel diesel straight-4 2.2 L Y 22 DTR 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Opel diesel straight-4 2.2 L Y 22 DTR 123 HP	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Opel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Opel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Opel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil lines

expand_moreOil feed lines


Turbo charger union nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.

expand_moreOil feed lines at the turbo charger


At the bracket	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreReturn line


Turbo charger	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace sealing rings.

expand_moreReturn line at the turbo charger


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreOil pump


1.6 with gasoline/natural gas straight-4 1.6 L 94 HP engine (2002.9–2005.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil sump

expand_moreOpel gasoline straight-4 1.8 L Z 18 XE 123 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Clean the thread and use screw-locking compound.

expand_moreOpel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreOpel gasoline straight-4 2.0 L Z 20 LET 189 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws and nuts.
Second stage	30°30°30°


Oil sump top part	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOpel gasoline straight-4 2.0 L Z 20 LER 197 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws and nuts.
Second stage	30°30°30°


Oil sump top part	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Clean the thread and use screw-locking compound.

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Opel gasoline straight-4 1.6 L X 16 XEL 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Clean the thread and use screw-locking compound.
Opel gasoline straight-4 1.6 L Z 16 XE 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Clean the thread and use screw-locking compound.

expand_moreAll other modifications

expand_moreAt the gearbox


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


Opel gasoline straight-4 1.8 L Z 18 XE 123 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


Crankshaft sensor	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Glow plugs	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreKnock sensor


All Opel gasoline straight-4 1.6 L X 16 XEL engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
All Opel gasoline straight-4 1.6 L Z 16 XE engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
All Opel gasoline straight-4 2.2 L Z 22 SE engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


Opel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


Lambda sensor downstream of catalytic converter	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Lambda sensors in front of catalytic converter	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Opel gasoline straight-4 1.6 L X 16 XEL 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Opel gasoline straight-4 1.6 L Z 16 XE 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more1.6 with gasoline/natural gas straight-4 1.6 L 94 HP engine (2002.9–2005.6)

expand_moreOn the engine block on the right side


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreEngine mounting


On chassis	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
On engine bracket	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Replace screws.

expand_moreTorque arm


At the subframe	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Replace screws and nuts.
At the gearbox	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


Opel gasoline straight-4 1.8 L Z 18 XE 123 HP	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws and nuts.
Opel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOpel gasoline straight-4 2.0 L Z 20 LET 189 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Note correct order of tensioning.
Second stage	Wait 5 minutes.
Replace the nuts and use fitting paste
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreOpel gasoline straight-4 2.0 L Z 20 LER 197 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Note correct order of tensioning.
Second stage	Wait 5 minutes.
Replace the nuts and use fitting paste
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten in several steps.
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.

expand_moreExhaust pipe


Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


At the exhaust manifold	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreFuel supply

expand_moreFuel lines


Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Opel gasoline straight-4 2.2 L Z 22 SE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 94 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Opel Zafira MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Zafira MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Opel Zafira MPV you're not only saving money, but also also improving your technical skills and learning something new.

2005 Opel Zafira MPV generations

In 2005 Opel offered 2 generations of the Zafira MPV. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

B

Delta Platform

2005 Opel Zafira MPV A Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Opel Zafira MPV generations

B

Opel Zafira MPV A model years

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