1999 Opel Zafira MPV engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Opel gasoline straight-4 1.8 L X 18 XE1 114 HP at 5400 RPM, 170 N⋅m at 3400 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws and nuts.
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAlternator

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 84 HP


At the bracket	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreGenerator bracket


Opel diesel straight-4 2.0 L X 20 DTL 84 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCarburetion

expand_moreInjection hoses


2.0 DI with diesel straight-4 2.0 L 84 HP engine (1999.7–2000.6)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreInjection nozzle (injector)


First stage	hand-screwed
Second stage	360°360°360°

expand_moreInjection pump


2.0 DI with diesel straight-4 2.0 L 84 HP engine (1999.7–2000.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCharging

expand_moreTurbocharger oil feed line

expand_moreAt the turbocharger


Banjo screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace sealing rings.
Support	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOn the engine block


Support	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Union nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTurbocharger oil return line


At the turbocharger	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace sealing rings.
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreCooling system

expand_moreCoolant pump


Opel diesel straight-4 2.0 L X 20 DTL 84 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCoolant pump pulley


2.0 DI with diesel straight-4 2.0 L 84 HP engine (1999.7–2000.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


Opel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Opel diesel straight-4 2.0 L X 20 DTL 84 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head screws

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws
Second stage	65°65°65°
Third stage	65°65°65°
Fourth stage	65°65°65°
Fifth stage	65°65°65°
Sixth stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 84 HP

Figure 1. Cylinder head, Cylinder head screws, Opel diesel straight-4 2.0 L X 20 DTL 84 HP.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 1.
Second stage	65°65°65°
Third stage	65°65°65°
Fourth stage	65°65°65°
Fifth stage	65°65°65°
Sixth stage	15°15°15°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreValve cover


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 84 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	30°30°30°

expand_moreCrankshaft central screws

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 84 HP


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°


Crankshaft pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_moreOpel gasoline straight-4 1.8 L X 18 XE1 114 HP at 5400 RPM, 170 N⋅m at 3400 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 1.6 L X 16 XEL 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws and nuts.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreMain bearing

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 84 HP


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreEngine control


Camshaft drive belt deflection pulley	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing chain guide rail


2.0 DI with diesel straight-4 2.0 L 84 HP engine (1999.7–2000.6)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCamshaft timing gear

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	30°30°30°

expand_moreOpel diesel straight-4 2.0 L X 20 DTL 84 HP


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	30°30°30°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreChain tensioner

expand_moreAll other modifications


Cap	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Toothed belt guard	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt guard at the bottom


All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt guard at the top


All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m


Toothed belt tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug

expand_moreOpel gasoline straight-4 1.8 L X 18 XE1 114 HP at 5400 RPM, 170 N⋅m at 3400 RPM


Torx screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
With hexagon-head screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Opel gasoline straight-4 1.6 L X 16 XEL 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Opel gasoline straight-4 1.6 L Z 16 XE 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreOil filter housing

expand_moreOpel gasoline straight-4 1.8 L X 18 XE1 114 HP at 5400 RPM, 170 N⋅m at 3400 RPM


Cap	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
On the engine block	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Opel diesel straight-4 2.0 L X 20 DTL 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Opel diesel straight-4 2.0 L X 20 DTL 84 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil lines

expand_moreOil feed lines


Turbo charger union nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.

expand_moreOil feed lines at the turbo charger


At the bracket	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreReturn line


Turbo charger	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace sealing rings.

expand_moreReturn line at the turbo charger


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreOil sump

expand_moreOpel gasoline straight-4 1.8 L X 18 XE1 114 HP at 5400 RPM, 170 N⋅m at 3400 RPM


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Clean the thread and use screw-locking compound.


Opel gasoline straight-4 1.6 L X 16 XEL 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Clean the thread and use screw-locking compound.
Opel gasoline straight-4 1.6 L Z 16 XE 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Clean the thread and use screw-locking compound.

expand_moreAll other modifications

expand_moreAt the gearbox


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


Crankshaft sensor	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Glow plugs	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreKnock sensor


All Opel gasoline straight-4 1.6 L X 16 XEL engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
All Opel gasoline straight-4 1.6 L Z 16 XE engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


Opel gasoline straight-4 1.8 L X 18 XE1 114 HP at 5400 RPM, 170 N⋅m at 3400 RPM	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Opel gasoline straight-4 1.6 L X 16 XEL 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Opel gasoline straight-4 1.6 L Z 16 XE 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine mounting


On chassis	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
On engine bracket	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Replace screws.

expand_moreTorque arm


At the subframe	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Replace screws and nuts.
At the gearbox	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


Opel gasoline straight-4 1.8 L X 18 XE1 114 HP at 5400 RPM, 170 N⋅m at 3400 RPM	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Replace screws and nuts.
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.

expand_moreExhaust pipe

expand_moreAll other modifications


At the exhaust manifold	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreFuel supply

expand_moreFuel lines


Opel diesel straight-4 2.0 L X 20 DTL 84 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


Opel diesel straight-4 2.0 L X 20 DTL 84 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1999 Opel Zafira MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Zafira MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1999 Opel Zafira MPV you're not only saving money, but also also improving your technical skills and learning something new.

1999 Opel Zafira MPV A Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Opel Zafira MPV A model years

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