in your garage to make future searches easy.

Condition Value
expand_moreAxle drive
expand_moreFront axle drive shaft
expand_more1.6 with gasoline/natural gas straight-4 1.6 L 94 HP engine (2002.9–2005.6)
expand_moreCentral nuts
First stage 88.51 lbf⋅ft
Replace nuts.
Second stage slacken
Insert new locking pin.
Third stage 14.75 lbf⋅ft
Fourth stage 80°
expand_moreClutch
expand_moreClutch master cylinder
1.6 with gasoline/natural gas straight-4 1.6 L 94 HP engine (2002.9–2005.6) 14.75 lbf⋅ft
Replace nuts.
Clutch pressure plate 11.06 lbf⋅ft
Use new screws and tighten them crosswise.
expand_moreClutch slave cylinder
With concentric slave cylinder 3.69 lbf⋅ft
With concentric slave cylinder 3.69 lbf⋅ft
With concentric slave cylinder 3.69 lbf⋅ft
With concentric slave cylinder 3.69 lbf⋅ft
expand_moreAll other modifications
With concentric slave cylinder 7.38 lbf⋅ft
expand_moreGear shifting
expand_moreBack-up lamp switch
F35 gearbox 17.7 lbf⋅ft
F17+ gearbox 14.75 lbf⋅ft
Replace sealing rings.
expand_moreGearbox
expand_moreGearbox flange connection at engine
On engine sump 29.5 lbf⋅ft
On the engine block 44.25 lbf⋅ft
expand_moreGearbox lubrication
expand_moreGearbox oil drain plug
F35 gearbox 36.88 lbf⋅ft
AF17 gearbox 29.5 lbf⋅ft
expand_moreGearbox oil sump
F17+ gearbox 13.28 lbf⋅ft
expand_moreOil control plug
expand_moreF17+ gearbox
First stage 2.95 lbf⋅ft
Second stage 45135°
F35 gearbox 36.88 lbf⋅ft
expand_moreGearbox mounting
expand_moreGearbox mounting
Screws at the gearbox bracket 40.57 lbf⋅ft
expand_moreGearbox support
expand_moreAt the gearbox
Rear 59 lbf⋅ft
expand_moreAll other modifications
At the gearbox 25.81 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Opel Zafira MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Zafira MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Opel Zafira MPV you're not only saving money, but also also improving your technical skills and learning something new.

2005 Opel Zafira MPV generations

In 2005 Opel offered 2 generations of the Zafira MPV. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Units:
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