2005 Opel Zafira MPV engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Opel diesel straight-4 1.9 L Z 19 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
All Opel diesel straight-4 1.9 L Z 19 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
All Opel diesel straight-4 1.9 L Z 19 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
All Opel gasoline straight-4 2.0 L Z 20 LER engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace nuts.
All Opel gasoline straight-4 2.2 L Z 22 YH engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


Bottom	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Top	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines


With air-conditioning	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Opel gasoline straight-4 2.2 L Z 22 YH engines	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.

expand_moreAir-conditioning compressor


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAir-conditioning compressor bracket


All Opel diesel straight-4 1.9 L Z 19 DT engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Opel gasoline straight-4 2.0 L Z 20 LER engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m


Air-conditioning compressor pressure line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAlternator


All Opel diesel straight-4 1.9 L Z 19 DT engines	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
All Opel gasoline straight-4 2.0 L Z 20 LER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel gasoline straight-4 2.2 L Z 22 YH engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreGenerator bracket


All Opel diesel straight-4 1.9 L Z 19 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_morePower steering pump bracket

expand_moreHydraulic lines at the servo-steering pump

expand_moreVacuum pump

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	50°50°50°


All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCarburetion

expand_moreExhaust recirculation pipe

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


Screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.


All Opel diesel straight-4 1.9 L Z 19 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreFuel-distributing pipe


All Opel gasoline straight-4 1.8 L A 18 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel gasoline straight-4 1.8 L Z 18 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreHigh-pressure line

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreHigh-pressure pump


All Opel diesel straight-4 1.9 L Z 19 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure pump pulley


All Opel diesel straight-4 1.9 L Z 19 DT engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_moreInjection hoses


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


Stud screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	slacken
Third stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m


Injection pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCharging

expand_moreTurbo charger


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace screws and nuts.
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreTurbocharger oil feed line


All Opel diesel straight-4 1.9 L Z 19 DT engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.
All Opel diesel straight-4 1.9 L Z 19 DTH engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.
All Opel diesel straight-4 1.9 L Z 19 DTL engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines

expand_moreAt the turbocharger


Banjo screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace sealing rings.
Support	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOn the engine block


Support	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Union nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


At the turbocharger	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace sealing rings.
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines


At the turbocharger	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace sealing rings.
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreCooling system

expand_moreCoolant pump

expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XEP engines


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Opel diesel straight-4 1.9 L Z 19 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
All Opel diesel straight-4 1.9 L Z 19 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
All Opel diesel straight-4 1.9 L Z 19 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
All Opel gasoline straight-4 2.0 L Z 20 LER engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel gasoline straight-4 2.2 L Z 22 YH engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.

expand_moreCoolant pump pulley


All Opel gasoline straight-4 2.2 L Z 22 YH engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Radiator mounting	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

Figure 1. Cylinder head, Camshaft bearing.


All Opel diesel straight-4 1.9 L Z 19 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
See figure 1.

All Opel diesel straight-4 1.9 L Z 19 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
See figure 1.

All Opel diesel straight-4 1.9 L Z 19 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
See figure 1.
All Opel gasoline straight-4 2.2 L Z 22 YH engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
helically from the inside out
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
helically from the inside out

expand_moreCylinder head screws

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines

Figure 2. Cylinder head, Cylinder head screws, Opel diesel straight-4 1.9 L Z 19 DT.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws. See figure 2.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines

Figure 3. Cylinder head, Cylinder head screws, Opel gasoline straight-4 2.0 L Z 20 LER.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	15°15°15°

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines

expand_moreM10

Figure 4. Cylinder head, Cylinder head screws, Opel gasoline straight-4 2.2 L Z 22 YH, M10.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screws. See figure 4.
Second stage	75°75°75°
Third stage	75°75°75°
Fourth stage	15°15°15°


M8	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Use screw-locking compound.

expand_moreAll other modifications

Figure 5. Cylinder head, Cylinder head screws, All other modifications.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 5.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreValve cover


All Opel gasoline straight-4 2.2 L Z 22 YH engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws.
Second stage	60°60°60°

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws.
Second stage	50°50°50°
Third stage	50°50°50°
Fourth stage	10°10°10°

expand_moreAll other modifications


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Use new screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreCrankshaft central screws


All Opel diesel straight-4 1.9 L Z 19 DT engines	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
Left-hand thread
All Opel diesel straight-4 1.9 L Z 19 DTH engines	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
Left-hand thread
All Opel diesel straight-4 1.9 L Z 19 DTL engines	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
Left-hand thread

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines


First stage	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Use new screw.
Second stage	40–50°40–50°40–50°

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second stage	75°75°75°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreCrankshaft pulley


All Opel diesel straight-4 1.9 L Z 19 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDrive plate


All Opel diesel straight-4 1.9 L Z 19 DT engines	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.
All Opel diesel straight-4 1.9 L Z 19 DTH engines	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines


First stage	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
Replace screws.
Second stage	25°25°25°

expand_moreFlywheel


All Opel diesel straight-4 1.9 L Z 19 DT engines	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.
All Opel diesel straight-4 1.9 L Z 19 DTH engines	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.
All Opel diesel straight-4 1.9 L Z 19 DTL engines	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws. Use screw-locking compound.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreMain bearing

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws.
Second stage	100°100°100°
helically from the inside out

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines

expand_moreM10


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws.
Second stage	70°70°70°
Third stage	15°15°15°

Figure 6. Engine block, Main bearing, Opel gasoline straight-4 2.2 L Z 22 YH.


M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
See figure 6.

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVibration damper

expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XEP engines


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine control

expand_moreBalance shaft timing chain guide rail


2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreBalance shaft timing chain tension rail


2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft adjuster

expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XER engines


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	125°125°125°
Third stage	15°15°15°
Locking screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCamshaft drive belt deflection pulley


All Opel diesel straight-4 1.9 L Z 19 DT engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.

expand_moreCamshaft timing chain guide rail


2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing chain slip rail


2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCamshaft timing chain tensioning rail


2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XEP engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XER engines


Locking screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreWith camshaft adjuster


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	150°150°150°
Third stage	15°15°15°


All Opel diesel straight-4 1.9 L Z 19 DT engines	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace bolt.
Second stage	30°30°30°


All other modifications	81.87 lbf⋅ft81.87 lbf⋅ft111 N⋅m

expand_moreControl drive chain tensioner


2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–)	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m


Drive belt tensioner device	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDrive chain balance shaft tensioner


2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInlet camshaft wheel


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOutlet camshaft wheel


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreTiming case cover


2.2 with gasoline straight-4 2.2 L 148 HP engine (2005.7–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreToothed belt guard

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt guard at the bottom


All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt guard at the top


All Opel gasoline straight-4 2.0 L Z 20 LER engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt tensioning roller


All Opel diesel straight-4 1.9 L Z 19 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.

expand_moreEngine lubrication

expand_moreOil cooler


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil drain plug


All Opel diesel straight-4 1.9 L Z 19 DT engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel gasoline straight-4 2.0 L Z 20 LER engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines


Engine oil	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


Engine oil	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreOil filter


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil filter housing

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines

expand_moreOn the engine block


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use screw-locking compound.

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DTH engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use screw-locking compound.


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil lines

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines

expand_moreOil feed lines at the turbo charger


Banjo screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.

expand_moreReturn line at the cylinder head


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreReturn line at turbocharger


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace sealing rings.

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines

expand_moreOil feed lines


Turbo charger union nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.

expand_moreOil feed lines at the turbo charger


At the bracket	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreReturn line


Turbo charger	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace sealing rings.

expand_moreReturn line at the turbo charger


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreOil pressure sensor

expand_moreOil pump

expand_moreOil sump

expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XEP engines


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XER engines


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOn the engine block


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines

expand_moreAt the gearbox


Oil sump top part	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	30°30°30°


Oil sump top part	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Tighten the screws crosswise.

expand_moreEngine management

expand_moreCamshaft sensor


All Opel diesel straight-4 1.9 L Z 19 DT engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Opel gasoline straight-4 2.2 L Z 22 YH engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreCharge air pressure sensor


All Opel diesel straight-4 1.9 L Z 19 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCrankshaft sensor


All Opel diesel straight-4 1.9 L Z 19 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel gasoline straight-4 2.2 L Z 22 YH engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreGlow plugs


All Opel diesel straight-4 1.9 L Z 19 DT engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTH engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DTL engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


All Opel gasoline straight-4 2.2 L Z 22 YH engines	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


All Opel gasoline straight-4 1.6 L Z 16 XE1 engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Opel gasoline straight-4 1.6 L Z 16 XEP engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreEngine mounting

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines


On chassis	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
On engine bracket	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Replace screws.

expand_moreAll other modifications


On chassis	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
On engine bracket	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


Engine suspension	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreSubframe


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreSubframe stiffening plate


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreTorque arm

expand_moreAt the subframe


Bottom	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Replace nuts.

expand_moreAt the gearbox


Bottom	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreTorque support bracket

expand_moreAll other modifications

expand_moreAt the gearbox


Front	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Rear	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines


Clamps	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreAll other modifications


At the turbocharger	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Catalytic converter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold


All Opel gasoline straight-4 1.8 L A 18 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel gasoline straight-4 1.6 L Z 16 XE1 engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws and nuts.
All Opel gasoline straight-4 1.6 L Z 16 XEP engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws and nuts.
All Opel gasoline straight-4 1.8 L Z 18 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel diesel straight-4 1.9 L Z 19 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
All Opel diesel straight-4 1.9 L Z 19 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
All Opel diesel straight-4 1.9 L Z 19 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Note correct order of tensioning.
Second stage	Wait 5 minutes.
Replace the nuts and use fitting paste
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Opel gasoline straight-4 2.2 L Z 22 YH engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace nuts.

expand_moreExhaust manifold heat shields


All Opel gasoline straight-4 1.8 L A 18 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Opel gasoline straight-4 1.8 L Z 18 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Exhaust pipe	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.

expand_moreExhaust pipe bracket

expand_moreExhaust pipe rear


All Opel gasoline straight-4 1.8 L A 18 XER engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Opel gasoline straight-4 1.8 L Z 18 XER engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreFuel supply


Fuel lines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LER engines


At the gearbox	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
On the engine block	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


All Opel gasoline straight-4 2.2 L Z 22 YH engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Opel Zafira MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Zafira MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Opel Zafira MPV you're not only saving money, but also also improving your technical skills and learning something new.

2005 Opel Zafira MPV generations

In 2005 Opel offered 2 generations of the Zafira MPV. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

A

T Platform (T-body) 1974-2008

2005 Opel Zafira MPV B Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Opel Zafira MPV generations

A

Opel Zafira MPV B model years

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