2012 Volkswagen Golf Variant Wagon engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.2 TSI with gasoline straight-4 1.2 L 84 HP at 4800 RPM, 160 N⋅m at 1500 RPM engine (2010.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 TDI with diesel straight-4 1.6 L 89 HP, 230 N⋅m at 1500 RPM engine (2009.12–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


Compressor belt	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreWith manual transmission


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreWith twin clutch gearbox


Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreBottom


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines

expand_moreWith automatic tensioner


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreWith tension pulley


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines

expand_moreWith automatic tensioner


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreWith tension pulley


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bolts must be replaced.
Second stage	180°180°180°


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAuxiliary drive belt tensioner


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Air compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHC engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CJAA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CLCA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CLCB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2009.7–2013.7)

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator


2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2010.1–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator pulley

expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2010.1–2013.7)


With freewheel	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Without freewheel	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreGenerator bracket


1.2 TSI with gasoline straight-4 1.2 L 84 HP at 4800 RPM, 160 N⋅m at 1500 RPM engine (2010.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM engine (2009.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2009.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2009.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2009.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Tighten from inside to outside.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2010.1–2013.7)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bolts must be replaced.
Second stage	180°180°180°

expand_more2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	45°45°45°

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Vacuum pump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Sealing rings must be replaced.

expand_moreCarburetion


Exhaust gas return cooler	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreExhaust recirculation pipe


All Volkswagen diesel straight-4 2.0 Liters CFHB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
Clamps	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


All Volkswagen diesel straight-4 2.0 Liters CLCA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CFHC engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreFuel-distributing pipe


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.7–2013.7)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m


High-pressure line	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump


All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bolts must be replaced.
Second stage	45°45°45°

expand_moreAll other modifications

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreHigh-pressure pump pulley

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Nuts must be replaced.

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.


Injection hoses	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°
Pressure tube connection	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreCBDB engine


Nuts	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInjection pump

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYB engines

expand_moreScrews

expand_moreTop


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreBottom


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection pump pulley


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCharging

expand_moreCharge air pipes


M6 × 25 screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8 × 20 screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger bracket

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Turbocharger coolant feed line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
Turbocharger coolant return line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil feed line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines


At the turbocharger	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


Support screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


Nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreOn the engine block


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines


At the cylinder head	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
At the turbocharger	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


At the turbocharger	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreAll other modifications


At the turbocharger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Parts must be replaced.

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
On the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.

expand_moreOn the engine block


Banjo screws	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines

expand_moreAt the turbocharger


Support	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOn the engine block


Banjo screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTKA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.


Coolant pump pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Coolant thermostat housing	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Sealing rings must be replaced.
Fan wheel	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2009.7–2013.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten the screws cross-wise from inside to outside.
Figure 1. Cylinder head, Camshaft bearing.
1.2 TSI with gasoline straight-4 1.2 L 84 HP at 4800 RPM, 160 N⋅m at 1500 RPM engine (2010.7–2013.7)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 1.
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Tighten gradually and alternately from inside to outside.

expand_more1.6 TDI 4motion with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.7–2013.7)

expand_moreBearing casing

Figure 2. Cylinder head, Camshaft bearing, 1.6 TDI 4motion with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.7–2013.7), Bearing casing.


First stage	Tighten by hand
See figure 2.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2009.7–2013.7)


First stage	Tighten bolt(s) until hand-tight.
See figure 2.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2010.1–2013.7)


First stage	Screw in screw(s) by hand.
See figure 2.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines

Figure 3. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.4 Liters CAXA.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 3.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Bolts must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZA engines

expand_moreScrews 1 – 10

Figure 4. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters CCZA, Screws 1 – 10.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 4.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 14

expand_moreFourth stage


First step	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second step	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines

Figure 5. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters CLCA.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Bolts must be replaced. See figure 5.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Tighten crosswise from the inside to the outside
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 5.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines

Figure 6. Cylinder head, Valve cover, Volkswagen gasoline straight-4 1.2 Liters CBZA.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Bolts must be replaced. See figure 6.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use new screws and tighten them crosswise.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


All other modifications	6.64–7.38 lbf⋅ft6.64–7.38 lbf⋅ft9–10 N⋅m
Tighten crosswise from the outside to the inside.

expand_moreEngine block

expand_moreBalance shaft gear wheel

expand_more2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)

expand_moreCoolant pump


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreConnecting rod bearing

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2009.7–2013.7)

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM9


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_more1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2009.7–2013.7)

expand_moreWith threaded screw head

Figure 7. Engine block, Crankshaft central screws, 1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2009.7–2013.7), With threaded screw head.


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced. See figure 7.
Second stage	180°180°180°

expand_moreOtherwise

Figure 8. Engine block, Crankshaft central screws, 1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2009.7–2013.7), Otherwise.


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced. See figure 8.
Second stage	90°90°90°

expand_more1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.6 TDI 4motion with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.7–2013.7)


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2009.7–2013.7)


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Screws must be replaced.
Second stage	135°135°135°

expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2010.1–2013.7)


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Screws must be replaced.
Second stage	135°135°135°

expand_more2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreCrankshaft pulley


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine block closure screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreFlywheel cover


1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2009.7–2013.7)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreMain bearing


1.2 TSI with gasoline straight-4 1.2 L 84 HP at 4800 RPM, 160 N⋅m at 1500 RPM engine (2010.7–2013.7)	Component must not be knocked down.

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2009.7–2013.7)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)

expand_moreScrews

expand_moreInside


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreLateral-fitting


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreBalance shaft timing chain guide rail


2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBalance shaft timing chain tension rail


2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBottom part of the control unit housing

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	30°30°30°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	30°30°30°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreCamshaft adjuster

expand_more2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)


Bearing casing	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Cap	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread

expand_moreCamshaft drive belt deflection pulley

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


Top	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain guide rail


1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Camshaft timing chain slip rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain tensioner


All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Camshaft timing chain tensioning rail	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Coupling drive tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDrive chain balance shaft tensioner


2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Use screw-locking compound.

expand_moreInlet camshaft wheel

expand_moreWith camshaft adjuster


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket

expand_more2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
The screws and sprocket wheel must be replaced.
Second stage	for freedom from play

expand_moreThird stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°

expand_moreOil pump drive chain tensioner


All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZA engines

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Tension rail bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTiming case cover


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Toothed belt guard	6.64–7.38 lbf⋅ft6.64–7.38 lbf⋅ft9–10 N⋅m

expand_moreToothed belt tensioning roller


1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2009.7–2013.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
Second stage	45°45°45°


Toothed belt tightener	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreTop part of control unit housing

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Gradually tighten screws crosswise.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Gradually tighten screws crosswise.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Gradually tighten screws crosswise.

expand_moreEngine lubrication

expand_moreOil cooler


All Volkswagen diesel straight-4 1.6 Liters CAYC engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHB engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHC engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Bolts must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CLCA engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Sealing rings must be replaced.
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
Oil filter	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil filter housing


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	180°180°180°


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreOil pump

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Bolts must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Second stage	90°90°90°


All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreOil sump

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2009.7–2013.7)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.

expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2009.7–2013.7)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_more1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)


First stage	Tighten by hand
Tighten cross-wise.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
At the gearbox
Third stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
On the engine block. Tighten gradually cross-wise

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)


M6	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2010.1–2013.7)


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Tighten screws crosswise.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
At the gearbox
Third stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Tighten screws crosswise.

expand_more2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2009.7–2013.7)

expand_moreOil sump top part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use new screws and tighten them crosswise.
Second stage	45°45°45°

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Sealing rings must be replaced.


Charge air pressure sensor	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCrankshaft sensor


All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CLCA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreExhaust gas temperature sensor

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


On exhaust manifold	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste
On particle filter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


All Volkswagen diesel straight-4 2.0 Liters CLCA engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


On exhaust manifold	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste
On particle filter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreGlow plugs


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2009.7–2013.7)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.2 TSI with gasoline straight-4 1.2 L 84 HP at 4800 RPM, 160 N⋅m at 1500 RPM engine (2010.7–2013.7)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2009.7–2013.7)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2009.7–2013.7)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
1.4 with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2009.7–2013.7)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more1.6 TDI 4motion with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2009.7–2013.7)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2009.7–2013.7)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreEngine mounting

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines

expand_moreM10 × 35 screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 75 screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreAt the subframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


1.2 TSI with gasoline straight-4 1.2 L 84 HP at 4800 RPM, 160 N⋅m at 1500 RPM engine (2010.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2009.7–2013.7)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced. Use hot screw paste.
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace the nuts and use fitting paste


Catalytic converter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreDiesel particulate filter


Clamps at the turbocharger	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Sealing rings must be replaced.
At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Differential pressure sensor lines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZA engines


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Nuts must be replaced.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten new screws crosswise in inside-to-outside order.
Third stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


Nuts	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Stud screws	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZA engines

expand_moreTop


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace the nuts and use fitting paste
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten cross-wise.
Third stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Bottom	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten new nuts evenly in several steps.

expand_moreExhaust manifold heat shields


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CLCA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHC engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


Exhaust pipe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace the nuts and use fitting paste
Exhaust pipe bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.
Particle filter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Particulate filter heat protection plate	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel supply


Fuel filter housing	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Sealing rings must be replaced.
Fuel pump	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
Sealing rings must be replaced.

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2010.7–2013.7)	59 lbf⋅ft59 lbf⋅ft80 N⋅m
2.0 TDI with diesel straight-4 2.0 L 109 HP, 250 N⋅m at 1750 RPM engine (2010.1–2013.7)	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreAll other modifications


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2012 Volkswagen Golf Variant Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Variant Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2012 Volkswagen Golf Variant Wagon you're not only saving money, but also also improving your technical skills and learning something new.

2012 Volkswagen Golf Variant Wagon Sixth generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Golf Variant Wagon Sixth generation model years

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