1998 Volkswagen Bora Sedan First generation Engine Fastener Tightening Specifications

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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 11.06 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 11.06 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 11.06 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 7.38 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 7.38 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) 14.75 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) 14.75 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Use new screws
Intake manifold support 7.38 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt tensioner
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor
All other modifications 33.19 lbf⋅ft
expand_moreAir-conditioning compressor bracket
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) 33.19 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) 33.19 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 33.19 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
Alternator 18.44 lbf⋅ft
expand_moreGenerator bracket
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) 18.44 lbf⋅ft
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.10–2000.10) 18.44 lbf⋅ft
All other modifications 33.19 lbf⋅ft
Servo pump pulley 18.44 lbf⋅ft
Servo steering pump 18.44 lbf⋅ft
expand_moreVacuum pump
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) 14.75 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) 14.75 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 14.75 lbf⋅ft
expand_moreAll other modifications
M8 14.75 lbf⋅ft
M10 7.38 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust recirculation pipe
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) 18.44 lbf⋅ft
Replace sealing rings.
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 18.44 lbf⋅ft
Use new seals.
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 18.44 lbf⋅ft
Use new seals.
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
Replace sealing rings.
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
Replace sealing rings.
All other modifications 16.23 lbf⋅ft
Use new seals.
Fuel-distributing pipe 7.38 lbf⋅ft
Injection hoses 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) 14.75 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) 14.75 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 14.75 lbf⋅ft
expand_moreAll other modifications
First stage 8.85 lbf⋅ft
Replace screws.
Second stage 270°
expand_moreInjection pump
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) 18.44 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreInjection pump pulley
expand_more038 130 111A
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
038 130 111B 18.44 lbf⋅ft
expand_moreCharging
Charge air pipes 7.38 lbf⋅ft
expand_moreTurbo charger
Nuts 18.44 lbf⋅ft
Replace nuts.
Screws 22.13 lbf⋅ft
Replace screws.
expand_moreTurbocharger bracket
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6)
At the turbocharger 18.44 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5)
At the turbocharger 18.44 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 14.75 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_moreTurbocharger oil feed line
At the oil filter 18.44 lbf⋅ft
Replace sealing rings.
At the turbocharger 16.23 lbf⋅ft
Support 7.38 lbf⋅ft
expand_moreTurbocharger oil return line
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4)
At the turbocharger 11.06 lbf⋅ft
Replace sealing rings.
On the engine block 29.5 lbf⋅ft
Replace sealing rings.
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6)
At the turbocharger 11.06 lbf⋅ft
Use new seals.
On the engine block 29.5 lbf⋅ft
Use new seals.
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5)
At the turbocharger 11.06 lbf⋅ft
Replace sealing rings.
On the engine block 29.5 lbf⋅ft
Replace sealing rings.
expand_moreAll other modifications
At the turbocharger 12.54 lbf⋅ft
Use new seals.
On the engine block 18.44 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) 5.9 lbf⋅ft
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.10–2000.10) 5.9 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Coolant pump pulley 14.75 lbf⋅ft
expand_moreRadiator mounting
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 7.38 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 7.38 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 7.38 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) 7.38 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) 7.38 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) 7.38 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 7.38 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 7.38 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) 3.69 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) 3.69 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 7.38 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1998.10–2005.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1998.10–2005.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1998.10–2005.5) 7.38 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Viscous fan clutch 33.19 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1)
First stage 5.9 lbf⋅ft
Use new screws.
Second stage 90°
First tighten bearing covers 2 and 4 alternately and in steps
All other modifications 14.75 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
expand_moreCylinder head screws
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5)
Figure 1. Cylinder head, Cylinder head screws, 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5).
Figure 1. Cylinder head, Cylinder head screws, 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5).
First stage 29.5 lbf⋅ft
Use new screws. See figure 1.
Second stage 90°
Third stage 90°
expand_more2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1998.10–2005.5)
First stage 29.5 lbf⋅ft
See figure 1.
Second stage 90°
Third stage 90°
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
expand_moreScrews 1 – 18
Figure 2. Cylinder head, Cylinder head screws, 2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10), Screws 1 – 18.
Figure 2. Cylinder head, Cylinder head screws, 2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10), Screws 1 – 18.
First stage 22.13 lbf⋅ft
Use new screws. See figure 2.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
Screws 19 – 20 18.44 lbf⋅ft
expand_moreAll other modifications
Figure 3. Cylinder head, Cylinder head screws, All other modifications.
Figure 3. Cylinder head, Cylinder head screws, All other modifications.
First stage 29.5 lbf⋅ft
Use new screws. See figure 3.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreCylinder head screws shank length (new)
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) 6.54 in
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) 6.54 in
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
Screws length 1 4.69 in
(9piece)
Screws length 2 5.67 in
(3piece)
Screws length 3 3.35 in
(6piece)
All other modifications 4.53 in
expand_moreRocker bridge
First stage 14.75 lbf⋅ft
Use new screws.
Second stage 90°
alternately, first inside and then outside
expand_moreValve cover
All other modifications 7.38 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 22.13 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreCrankshaft central screws
expand_more1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5)
First stage 88.51 lbf⋅ft
Use new screw.
Second stage 90°
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4)
First stage 88.51 lbf⋅ft
Use new screw.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6)
First stage 88.51 lbf⋅ft
Use new screw.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1)
First stage 88.51 lbf⋅ft
Use new screws.
Second stage 90°
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
First stage 73.76 lbf⋅ft
Replace screws and nuts.
Second stage 90°
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreCrankshaft pulley
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreDrive plate
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreFlywheel cover
M7 7.38 lbf⋅ft
expand_moreMain bearing
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5)
First stage 29.5 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1)
First stage 44.25 lbf⋅ft
Use new screws.
Second stage 90°
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
First stage 22.13 lbf⋅ft
Replace screws and nuts.
Second stage 180°
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreVibration damper
expand_more1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5)
First stage 7.38 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4)
First stage 7.38 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6)
First stage 7.38 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1)
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
expand_more1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5)
expand_moreM10
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
M8 16.23 lbf⋅ft
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4)
expand_moreM10
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
M8 16.23 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6)
expand_moreM10
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
M8 16.23 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing chain slip rail
Screws 16.96 lbf⋅ft
Other 13.28 lbf⋅ft
Bolt
Camshaft timing chain tensioner 29.5 lbf⋅ft
expand_moreCamshaft timing gear
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 47.94 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 47.94 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) 33.19 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) 33.19 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 33.19 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1)
Central camshaft screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 33.19 lbf⋅ft
All other modifications 73.76 lbf⋅ft
expand_moreControl drive chain tensioner
All other modifications 7.38 lbf⋅ft
Coupling drive tensioning roller 14.75 lbf⋅ft
Drive belt tensioner device 11.06 lbf⋅ft
expand_moreInlet camshaft wheel
All Volkswagen gasoline vr-5 2.3 Liters AGZ engines 73.76 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreIntermediate shaft chain sprocket
All Volkswagen gasoline vr-5 2.3 Liters AGZ engines 73.76 lbf⋅ft
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
Oil pump drive chain tensioner 11.06 lbf⋅ft
expand_moreOutlet camshaft wheel
All Volkswagen gasoline vr-5 2.3 Liters AGZ engines 73.76 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
Tension rail bearing screws 13.28 lbf⋅ft
Toothed belt guard 7.38 lbf⋅ft
Toothed belt guard, rear
expand_moreToothed belt guard at the bottom
All other modifications 7.38 lbf⋅ft
Use screw-locking compound.
Toothed belt guard center 7.38 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt tensioning roller
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 19.91 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 19.91 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1)
First stage 14.75 lbf⋅ft
Second stage 45°
All other modifications 14.75 lbf⋅ft
expand_moreTop part of control unit housing
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreEngine lubrication
Oil cooler 18.44 lbf⋅ft
Oil drain plug 22.13 lbf⋅ft
expand_moreOil filter housing
expand_more1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5)
First stage 11.06 lbf⋅ft
Use new screws.
Second stage 90°
Cap 18.44 lbf⋅ft
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4)
First stage 11.06 lbf⋅ft
Use new screws.
Second stage 90°
Cap 18.44 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6)
First stage 11.06 lbf⋅ft
Use new screws.
Second stage 90°
Cap 18.44 lbf⋅ft
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
Cap 22.13 lbf⋅ft
Oil filter drain plug 7.38 lbf⋅ft
expand_moreAll other modifications
Cap 18.44 lbf⋅ft
expand_moreOil pump chain wheel
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreOil sump
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5)
At the gearbox 18.44 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreAll other modifications
At the gearbox 33.19 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Use new screw.
Charge air pressure sensor 3.69 lbf⋅ft
expand_moreCrankshaft sensor
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) 11.06 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) 11.06 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Glow plugs 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 40.57 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) 40.57 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
All other modifications 33.19 lbf⋅ft
expand_moreEngine mounting
expand_moreOn chassis
expand_moreM10
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreOn engine bracket
M8 18.44 lbf⋅ft
M12 73.76 lbf⋅ft
Strut 18.44 lbf⋅ft
expand_moreSubframe
expand_moreAll other modifications
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreTorque arm
At the gearbox 36.88 lbf⋅ft
Subframe 18.44 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
expand_moreAll other modifications
M10 29.5 lbf⋅ft
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
Catalytic converter bracket 18.44 lbf⋅ft
Replace screws.
expand_moreExhaust manifold
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
M10 29.5 lbf⋅ft
Replace nuts.
M8 18.44 lbf⋅ft
Replace nuts.
All other modifications 18.44 lbf⋅ft
Replace nuts.
expand_moreExhaust manifold heat shields
All other modifications 18.44 lbf⋅ft
Replace nuts.
expand_moreExhaust pipe
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
Replace nuts.
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) 18.44 lbf⋅ft
Replace nuts.
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) 18.44 lbf⋅ft
Replace nuts.
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 18.44 lbf⋅ft
Replace nuts.
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) 18.44 lbf⋅ft
Replace nuts.
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) 18.44 lbf⋅ft
Replace nuts.
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) 18.44 lbf⋅ft
Replace nuts.
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
Replace nuts.
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
Replace nuts.
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
M10 29.5 lbf⋅ft
Replace nuts.
M8 18.44 lbf⋅ft
Replace nuts.
All other modifications 29.5 lbf⋅ft
Replace nuts.
expand_moreExhaust pipe bracket
All other modifications 18.44 lbf⋅ft
Replace nuts.
expand_moreExhaust pipe rear
All other modifications 29.5 lbf⋅ft
Exhaust system middle heat protection plate 7.38 lbf⋅ft
expand_moreFuel supply
Fuel filter bracket 7.38 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1998.10–2005.5) 18.44 lbf⋅ft
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) 18.44 lbf⋅ft
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.10–2000.10) 18.44 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreStart system
expand_moreStarter
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 47.94 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 47.94 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) 47.94 lbf⋅ft
All other modifications 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1998 Volkswagen Bora Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Table of Contents

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Bora Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1998 Volkswagen Bora Sedan you're not only saving money, but also also improving your technical skills and learning something new.

Volkswagen Bora Sedan First generation model years

Units:
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