1999 Volkswagen Bora Sedan First generation Engine Fastener Tightening Specifications
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Condition | Value |
---|
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 11.06 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 11.06 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 11.06 lbf⋅ft |
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.2–2005.5) | 7.38 lbf⋅ft |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 7.38 lbf⋅ft |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 7.38 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) | 14.75 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) | 14.75 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 14.75 lbf⋅ft |
2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.3–2005.5) | 11.06 lbf⋅ft |
2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.3–2005.5) | 11.06 lbf⋅ft |
2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.3–2005.5) | 11.06 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Use new screws |
Intake manifold support | 7.38 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
All other modifications | 33.19 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) | 33.19 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) | 33.19 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) | 33.19 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 33.19 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 33.19 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 33.19 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 33.19 lbf⋅ft |
All other modifications | 36.88 lbf⋅ft |
Air-conditioning compressor pressure line | 14.75 lbf⋅ft |
Alternator | 18.44 lbf⋅ft |
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) | 18.44 lbf⋅ft |
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.10–2000.10) | 18.44 lbf⋅ft |
2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.3–2005.5) | 18.44 lbf⋅ft |
2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.3–2005.5) | 18.44 lbf⋅ft |
2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.3–2005.5) | 18.44 lbf⋅ft |
All other modifications | 33.19 lbf⋅ft |
Servo pump pulley | 18.44 lbf⋅ft |
Servo steering pump | 18.44 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) | 14.75 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) | 14.75 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 14.75 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
M10 | 7.38 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) | 18.44 lbf⋅ft |
Replace sealing rings. | |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 18.44 lbf⋅ft |
Use new seals. | |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 18.44 lbf⋅ft |
Use new seals. | |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
Replace sealing rings. | |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
Replace sealing rings. | |
All other modifications | 16.23 lbf⋅ft |
Use new seals. |
Fuel-distributing pipe | 7.38 lbf⋅ft |
Injection hoses | 18.44 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) | 14.75 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) | 14.75 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 14.75 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 14.75 lbf⋅ft |
First stage | 8.85 lbf⋅ft |
Replace screws. | |
Second stage | 270° |
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) | 18.44 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) | 18.44 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 18.44 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 18.44 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
038 130 111B | 18.44 lbf⋅ft |
Charge air pipes | 7.38 lbf⋅ft |
Nuts | 18.44 lbf⋅ft |
Replace nuts. | |
Screws | 22.13 lbf⋅ft |
Replace screws. |
At the turbocharger | 18.44 lbf⋅ft |
On the engine block | 29.5 lbf⋅ft |
At the turbocharger | 18.44 lbf⋅ft |
On the engine block | 29.5 lbf⋅ft |
At the turbocharger | 14.75 lbf⋅ft |
On the engine block | 29.5 lbf⋅ft |
At the oil filter | 18.44 lbf⋅ft |
Replace sealing rings. | |
At the turbocharger | 16.23 lbf⋅ft |
Support | 7.38 lbf⋅ft |
At the turbocharger | 11.06 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 29.5 lbf⋅ft |
Replace sealing rings. |
At the turbocharger | 11.06 lbf⋅ft |
Use new seals. | |
On the engine block | 29.5 lbf⋅ft |
Use new seals. |
At the turbocharger | 11.06 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 29.5 lbf⋅ft |
Replace sealing rings. |
At the turbocharger | 12.54 lbf⋅ft |
Use new seals. | |
On the engine block | 18.44 lbf⋅ft |
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) | 5.9 lbf⋅ft |
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.10–2000.10) | 5.9 lbf⋅ft |
2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.3–2005.5) | 5.9 lbf⋅ft |
2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.3–2005.5) | 5.9 lbf⋅ft |
2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.3–2005.5) | 5.9 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
Coolant pump pulley | 14.75 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 7.38 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 7.38 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 7.38 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) | 7.38 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) | 7.38 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.2–2001.6) | 3.69 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.2–2001.6) | 3.69 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) | 7.38 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 7.38 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 7.38 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) | 3.69 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) | 3.69 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 7.38 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 7.38 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1998.10–2005.5) | 7.38 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1998.10–2005.5) | 7.38 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) | 7.38 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) | 7.38 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) | 7.38 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1998.10–2005.5) | 7.38 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
Viscous fan clutch | 33.19 lbf⋅ft |
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.2–2005.5) | 7.38 lbf⋅ft |
First tighten bearing covers 2 and 4 alternately and in steps | |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 7.38 lbf⋅ft |
First tighten bearing covers 2 and 4 alternately and in steps | |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 7.38 lbf⋅ft |
First tighten bearing covers 2 and 4 alternately and in steps |
First stage | 5.9 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First tighten bearing covers 2 and 4 alternately and in steps |
First stage | 5.9 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First tighten bearing covers 2 and 4 alternately and in steps |
First stage | 3.69 lbf⋅ft |
Tighten gradually and alternately from inside to outside. | |
Second stage | 45° |
All other modifications | 14.75 lbf⋅ft |
First tighten bearing covers 2 and 4 alternately and in steps |
First stage | 29.5 lbf⋅ft |
Use new screws. See figure 1. | |
Second stage | 90° |
Third stage | 90° |
First stage | 29.5 lbf⋅ft |
Use new screws. See figure 1. | |
Second stage | 90° |
Third stage | 90° |
First stage | 29.5 lbf⋅ft |
See figure 1. | |
Second stage | 90° |
Third stage | 90° |
First stage | 22.13 lbf⋅ft |
Use new screws. See figure 2. | |
Second stage | 36.88 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Screws 19 – 20 | 18.44 lbf⋅ft |
First stage | 22.13 lbf⋅ft |
Use new screws. See figure 3. | |
Second stage | 36.88 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
First stage | 29.5 lbf⋅ft |
Use new screws. See figure 3. | |
Second stage | 44.25 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.2–2001.6) | 6.54 in |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.2–2001.6) | 6.54 in |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) | 6.54 in |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) | 6.54 in |
Screws length 1 | 4.69 in |
(9piece) | |
Screws length 2 | 5.67 in |
(3piece) | |
Screws length 3 | 3.35 in |
(6piece) |
Long screws | 5.16 in |
(7piece) | |
Short screws | 3.98 in |
(13piece) |
All other modifications | 4.53 in |
First stage | 14.75 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
alternately, first inside and then outside |
All other modifications | 7.38 lbf⋅ft |
Gradually tighten screws crosswise. |
First stage | 22.13 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 88.51 lbf⋅ft |
Use new screw. | |
Second stage | 90° |
First stage | 88.51 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 88.51 lbf⋅ft |
Use new screw. | |
Second stage | 90° |
First stage | 88.51 lbf⋅ft |
Use new screw. | |
Second stage | 90° |
First stage | 88.51 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 73.76 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 90° |
First stage | 73.76 lbf⋅ft |
Use new screws. | |
Second stage | 180° |
First stage | 66.38 lbf⋅ft |
Use new screw. | |
Second stage | 90° |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
M7 | 7.38 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 44.25 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 44.25 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 22.13 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 180° |
First stage | 22.13 lbf⋅ft |
Use new screws. | |
Second stage | 180° |
First stage | 47.94 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 7.38 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 7.38 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 7.38 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 7.38 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
First stage | 7.38 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
All other modifications | 18.44 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
M8 | 16.23 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
M8 | 16.23 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
M8 | 16.23 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Screws | 16.96 lbf⋅ft |
Other | 13.28 lbf⋅ft |
Bolt |
Camshaft timing chain tensioner | 29.5 lbf⋅ft |
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.2–2005.5) | 47.94 lbf⋅ft |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 47.94 lbf⋅ft |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 47.94 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) | 33.19 lbf⋅ft |
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) | 33.19 lbf⋅ft |
Central camshaft screws | 73.76 lbf⋅ft |
Wheel | 18.44 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) | 33.19 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 33.19 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 33.19 lbf⋅ft |
Central camshaft screws | 73.76 lbf⋅ft |
Wheel | 18.44 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 33.19 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 33.19 lbf⋅ft |
All other modifications | 73.76 lbf⋅ft |
2.8 V6 4motion with gasoline V6 2.8 L 201 HP engine (1999.3–2005.5) | 5.9 lbf⋅ft |
Replace screws. | |
2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP at 6200 RPM, 270 N⋅m at 3200 RPM engine (1999.3–2005.5) | 5.9 lbf⋅ft |
Replace screws. | |
2.8 V6 4motion with gasoline vr-6 2.8 L 201 HP engine (1999.3–2005.5) | 5.9 lbf⋅ft |
Replace screws. | |
All other modifications | 7.38 lbf⋅ft |
Coupling drive tensioning roller | 14.75 lbf⋅ft |
Drive belt tensioner device | 11.06 lbf⋅ft |
All Volkswagen gasoline vr-5 2.3 Liters AGZ engines | 73.76 lbf⋅ft |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
All Volkswagen gasoline vr-5 2.3 Liters AGZ engines | 73.76 lbf⋅ft |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
Oil pump drive chain tensioner | 11.06 lbf⋅ft |
All Volkswagen gasoline vr-5 2.3 Liters AGZ engines | 73.76 lbf⋅ft |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
Tension rail bearing screws | 13.28 lbf⋅ft |
Toothed belt guard | 7.38 lbf⋅ft |
Toothed belt guard, rear |
All other modifications | 7.38 lbf⋅ft |
Use screw-locking compound. |
Toothed belt guard center | 7.38 lbf⋅ft |
Use screw-locking compound. |
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.2–2005.5) | 19.91 lbf⋅ft |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 19.91 lbf⋅ft |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 19.91 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Second stage | 45° |
First stage | 14.75 lbf⋅ft |
Second stage | 45° |
All other modifications | 14.75 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
Oil cooler | 18.44 lbf⋅ft |
Oil drain plug | 22.13 lbf⋅ft |
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.2–2005.5) | 14.75–18.44 lbf⋅ft |
Slightly oil sealing lips. |
First stage | 11.06 lbf⋅ft |
Second stage | 90° |
First stage | 11.06 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
Cap | 18.44 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
Cap | 18.44 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
Cap | 18.44 lbf⋅ft |
Cap | 22.13 lbf⋅ft |
Oil filter drain plug | 7.38 lbf⋅ft |
Cap | 18.44 lbf⋅ft |
Oil filter drain plug | 7.38 lbf⋅ft |
Cap | 18.44 lbf⋅ft |
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.2–2005.5) | 18.44 lbf⋅ft |
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.2–2005.5) | 11.06 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.2–2001.6) | 18.44 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.2–2001.6) | 18.44 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) | 18.44 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) | 18.44 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
At the gearbox | 18.44 lbf⋅ft |
On the engine block | 11.06 lbf⋅ft |
Gradually tighten screws crosswise. |
At the gearbox | 33.19 lbf⋅ft |
On the engine block | 11.06 lbf⋅ft |
Camshaft sensor | 7.38 lbf⋅ft |
Use new screw. | |
Charge air pressure sensor | 3.69 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.2–2001.6) | 11.06 lbf⋅ft |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.2–2001.6) | 11.06 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) | 11.06 lbf⋅ft |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) | 11.06 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Glow plugs | 11.06 lbf⋅ft |
Knock sensor | 14.75 lbf⋅ft |
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.2–2005.5) | 40.57 lbf⋅ft |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 40.57 lbf⋅ft |
1.8 with gasoline straight-4 1.8 L 123 HP engine (1998.10–2005.5) | 40.57 lbf⋅ft |
All other modifications | 36.88 lbf⋅ft |
All other modifications | 33.19 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
M8 | 18.44 lbf⋅ft |
M12 | 73.76 lbf⋅ft |
Strut | 18.44 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
First stage | 73.76 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
At the gearbox | 36.88 lbf⋅ft |
Subframe | 18.44 lbf⋅ft |
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1999.2–2005.5) | 18.44 lbf⋅ft |
Replace screws and nuts. |
M10 | 29.5 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
Catalytic converter bracket | 18.44 lbf⋅ft |
Replace screws. |
M10 | 29.5 lbf⋅ft |
Replace nuts. | |
M8 | 18.44 lbf⋅ft |
Replace nuts. |
M10 | 29.5 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Replace nuts. |
M6 | 7.38 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
M10 | 29.5 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Replace nuts. |
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1998.10–2005.5) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1999.2–2001.6) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 TDI 4motion with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1999.2–2001.6) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.11–2002.4) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1998.10–2001.6) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2002.1) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2002.1) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
Replace nuts. | |
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
Replace nuts. |
M10 | 29.5 lbf⋅ft |
Replace nuts. | |
M8 | 18.44 lbf⋅ft |
Replace nuts. |
M10 | 29.5 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
All other modifications | 29.5 lbf⋅ft |
Replace nuts. |
M10 | 29.5 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Replace nuts. |
M10 | 29.5 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
All other modifications | 29.5 lbf⋅ft |
Exhaust system middle heat protection plate | 7.38 lbf⋅ft |
Fuel filter bracket | 7.38 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) | 18.44 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) | 18.44 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.10–2005.5) | 18.44 lbf⋅ft |
2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1998.10–2005.5) | 18.44 lbf⋅ft |
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) | 18.44 lbf⋅ft |
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.10–2000.10) | 18.44 lbf⋅ft |
All other modifications | 22.13 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 47.94 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 47.94 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1998.10–2005.5) | 47.94 lbf⋅ft |
M10 | 33.19 lbf⋅ft |
M12 | 59 lbf⋅ft |
All other modifications | 59 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1999 Volkswagen Bora Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- All-wheel Drive Clutch Oil Capacity
- Automatic Transmission Fluid Capacity
- Axle Oil Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Diagnostic Values
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Bora Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 1999 Volkswagen Bora Sedan you're not only saving money, but also also improving your technical skills and learning something new.