2009 Toyota Yaris engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


1.0 GPL with gasoline straight-3 1.0 L 68 HP engine (2006.1–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Auxiliary drive belt tensioner	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor pressure line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAlternator

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)


Bottom	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Top	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_more1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)


Bottom	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Top	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


Bottom	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
Top	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_more1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)


Bottom	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Top	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAll other modifications


Bottom	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Top	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreVacuum pump


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace sealing rings.

expand_moreCarburetion

expand_moreExhaust gas return valve


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreExhaust recirculation pipe


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreFuel-distributing pipe


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection hoses

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


With a special tool	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreCharging

expand_moreTurbo charger


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m

expand_moreCooling system

expand_moreCoolant pump


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_more1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)

Figure 1. Cooling system, Coolant pump, 1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–).


Screws A	52.37 lbf⋅ft52.37 lbf⋅ft71 N⋅m
See figure 1.
Screws B	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Screws C	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreCoolant pump pulley


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_more1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)

expand_moreFirst stage

Figure 2. Cylinder head, Camshaft bearing, 1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–), First stage.


Screws 1 – 5	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
See figure 2.

expand_moreSecond stage

Figure 3. Cylinder head, Camshaft bearing, 1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–), Second stage.


Screws 1 – 18	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
See figure 3.


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll other modifications


Bearing cap 1	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Bearing cap 2 – 4	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreCylinder head screw minimum diameter


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	0.45 in0.45 in11.5 mm

expand_moreCylinder head screws

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)

Figure 4. Cylinder head, Cylinder head screws, 1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–).


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
See figure 4.
Second stage	90°90°90°
Third stage	90°90°90°

expand_more1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)

Figure 5. Cylinder head, Cylinder head screws, 1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–).


First stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
See figure 5.
Second stage	90°90°90°
Third stage	90°90°90°

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)

Figure 6. Cylinder head, Cylinder head screws, 1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–).


First stage	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m
Oil thread. See figure 6.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_more1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
See figure 6.
Second stage	90°90°90°
Third stage	45°45°45°

expand_moreAll other modifications

Figure 7. Cylinder head, Cylinder head screws, All other modifications.


First stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
See figure 7.
Second stage	180°180°180°

expand_moreCylinder head screws shank length (maximum)


1.0 GPL with gasoline straight-3 1.0 L 68 HP engine (2006.1–)	4.86 in4.86 in123.5 mm
1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	4.86 in4.86 in123.5 mm
1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	5.05 in5.05 in128.2 mm

expand_moreCylinder head screws shank length (new)


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	4.93–4.99 in4.93–4.99 in125.3–126.7 mm

expand_moreValve cover


1.0 GPL with gasoline straight-3 1.0 L 68 HP engine (2006.1–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreValve play adjusting screw lock nuts

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


With a special tool	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Without special tools	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)


First stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Second stage	90°90°90°

expand_more1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	94.41 lbf⋅ft94.41 lbf⋅ft128 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Replace screws.
1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	140.14 lbf⋅ft140.14 lbf⋅ft190 N⋅m
All other modifications	125.39 lbf⋅ft125.39 lbf⋅ft170 N⋅m

expand_moreFlywheel

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°

expand_more1.5 (NCP91) with gasoline straight-4 1.5 L 107 HP engine (2005.11–)


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°


All other modifications	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m

expand_moreMain bearing

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)


First stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Second stage	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m

expand_more1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	90°90°90°

expand_more1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°


All other modifications	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m

expand_moreEngine control


Camshaft adjuster	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreCamshaft timing chain guide rail


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain slip rail


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCamshaft timing chain tensioner


1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreCamshaft timing chain tensioning rail


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
All other modifications	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreCamshaft timing gear


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreChain tensioner


1.0 GPL with gasoline straight-3 1.0 L 68 HP engine (2006.1–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreControl drive chain guide rail


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreControl drive chain tensioning rail


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreControl unit for intake valve timing


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInlet camshaft wheel


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreOil pump drive chain tensioner


1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Outlet camshaft wheel	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreTiming case cover

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)


Nuts	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
10 mm screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
30 mm screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
35 mm screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Stud screws	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_more1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)

Figure 8. Engine control, Timing case cover, 1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–).


Screws A	52.37 lbf⋅ft52.37 lbf⋅ft71 N⋅m
See figure 8.
Figure 9. Engine control, Timing case cover, 1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–).
Screws B	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
See figure 9.
Screws C	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws D	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Screws E	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


Nuts	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
20 mm screws	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
30 mm screws	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
35 mm screws	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_more1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)


35 mm screws	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
40 mm screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
55 mm screws	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
80 mm screws	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreAll other modifications


M8	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Use sealant.
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use sealant.

expand_moreEngine lubrication

expand_moreOil cooler


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	48.68 lbf⋅ft48.68 lbf⋅ft66 N⋅m

expand_moreOil drain plug


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Replace sealing rings.
1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Replace sealing rings.
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreOil filter


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreOil filter housing

expand_moreToyota gasoline straight-4 1.8 L 2ZR-FE 131 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreToyota diesel straight-4 1.4 L 1ND-TV 89 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreToyota gasoline straight-4 1.3 L 1NR-FE 99 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
Oil filter drain plug	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Replace sealing rings.

expand_moreOil pressure sensor


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreOil pump chain wheel


1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreOil sump

expand_more1.0 GPL with gasoline straight-3 1.0 L 68 HP engine (2006.1–)

Figure 10. Engine lubrication, Oil sump, 1.0 GPL with gasoline straight-3 1.0 L 68 HP engine (2006.1–).


Screws 1 – 9	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
See figure 10.
Screws 10 – 15	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)


Screws 1 – 9	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
See figure 10.
Screws 10 – 15	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)

expand_moreOil sump top part

Figure 11. Engine lubrication, Oil sump, 1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–), Oil sump top part.


Screws 1 – 13	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
See figure 11.

expand_moreOil sump lower part

Figure 12. Engine lubrication, Oil sump, 1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–), Oil sump lower part.


Screws 1 – 11	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 12.


1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharge air pressure sensor


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCrankshaft sensor


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreGlow plugs


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreKnock sensor


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


Nuts	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
On chassis	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
On engine bracket	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_more1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)


On chassis	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On engine bracket	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Strut	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m


All other modifications	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreSubframe


Screws 1	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
See figure 13.

expand_moreScrews 2

expand_moreVehicles produces on Japan facility (TMC)

Figure 14. Engine mounting, Subframe, Screws 2, Vehicles produces on Japan facility (TMC).


Screws with head marking „I“	99.57 lbf⋅ft99.57 lbf⋅ft135 N⋅m
See figure 14.
Figure 15. Engine mounting, Subframe, Screws 2, Vehicles produces on Japan facility (TMC).
Screws with head marking „II“	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
See figure 15.

expand_moreVehicles produces on France facility (TMMF)

Figure 16. Engine mounting, Subframe, Screws 2, Vehicles produces on France facility (TMMF).


Screws with head marking „I“	99.57 lbf⋅ft99.57 lbf⋅ft135 N⋅m
See figure 16.
Figure 17. Engine mounting, Subframe, Screws 2, Vehicles produces on France facility (TMMF).
Screws with head marking „II“	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
See figure 17.


Screws 3	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreTorque arm


At the gearbox	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_moreTorque support bracket

expand_moreAt the gearbox


All Toyota diesel straight-4 1.4 L 1ND-TV engines	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
All Toyota gasoline straight-4 1.8 L 2ZR-FE engines	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
1.8 VVTi with gasoline straight-4 1.8 L 131 HP engine (2007.1–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreExhaust manifold heat shields


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	5.53 lbf⋅ft5.53 lbf⋅ft7.5 N⋅m


Exhaust pipe	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreExhaust pipe rear


1.33 VVT-i with gasoline straight-4 1.3 L 99 HP engine (2009.3–)	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


1.0 GPL with gasoline straight-3 1.0 L 68 HP engine (2006.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreStart system


Starter	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Toyota Yaris user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota Yaris service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Toyota Yaris you're not only saving money, but also also improving your technical skills and learning something new.

2009 Toyota Yaris Second generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Toyota Yaris Second generation facelift model years

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