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Condition Value
expand_moreAir intake system
Intake manifold 21.39 lbf⋅ft
Intake manifold support 14.01 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 33.19 lbf⋅ft
Auxiliary drive belt tensioner 15.49 lbf⋅ft
Air-conditioning compressor 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–) 34.67 lbf⋅ft
2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–) 34.67 lbf⋅ft
2.5 D-4D with diesel straight-4 2.5 L 118 HP engine (2007.12–) 34.67 lbf⋅ft
All other modifications 33.19 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–) 7.38 lbf⋅ft
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–) 7.38 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreAlternator
2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–) 18.44 lbf⋅ft
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–) 18.44 lbf⋅ft
expand_moreAll other modifications
expand_moreScrews
Top 45.73 lbf⋅ft
Bottom 18.44 lbf⋅ft
Generator bracket 15.49 lbf⋅ft
Hydraulic lines at the servo-steering pump 32.45 lbf⋅ft
expand_moreServo steering pump
2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–) 16.23 lbf⋅ft
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–) 16.23 lbf⋅ft
All other modifications 28.76 lbf⋅ft
Vacuum pump 15.49 lbf⋅ft
expand_moreCarburetion
Exhaust gas return cooler 14.75 lbf⋅ft
Exhaust gas return valve 14.75 lbf⋅ft
Exhaust recirculation pipe 9.59 lbf⋅ft
Fuel-distributing pipe 28.03 lbf⋅ft
expand_moreHigh-pressure line
expand_moreReturn line
On injector 11.8 lbf⋅ft
Otherwise 25.81 lbf⋅ft
High-pressure pump 15.49 lbf⋅ft
expand_moreHigh-pressure pump pulley
Central nuts 47.2 lbf⋅ft
Otherwise 22.86 lbf⋅ft
expand_moreInjection hoses
expand_moreReturn line
Banjo screws 11.8 lbf⋅ft
expand_moreAt the cylinder head
Banjo screws 9.59 lbf⋅ft
Union nuts 25.81 lbf⋅ft
Injection nozzle (injector) 16.23 lbf⋅ft
Injection pump 15.49 lbf⋅ft
expand_moreCharging
Charge air pipes 4.79 lbf⋅ft
Turbo charger 38.35 lbf⋅ft
Turbocharger bracket 28.03 lbf⋅ft
expand_moreTurbocharger oil feed line
At the turbocharger 19.18 lbf⋅ft
expand_moreTurbocharger oil return line
At the turbocharger 9.59 lbf⋅ft
On the engine block 8.85 lbf⋅ft
expand_moreCooling system
Coolant pump 9.59 lbf⋅ft
expand_moreCoolant pump pulley
3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–) 13.28 lbf⋅ft
Fan wheel 13.28 lbf⋅ft
expand_moreCylinder head
Camshaft bearing 14.01 lbf⋅ft
Tighten in several steps.
expand_moreCylinder head screws
expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)
Figure 1. Cylinder head, Cylinder head screws, 2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–).
Figure 1. Cylinder head, Cylinder head screws, 2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–).
First stage 62.69 lbf⋅ft
Tighten bolts uniformly in several passes. See figure 1.
Second stage 90°
Third stage 90°
expand_more2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)
First stage 62.69 lbf⋅ft
Tighten bolts uniformly in several passes. See figure 1.
Second stage 90°
Third stage 90°
expand_more3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)
First stage 62.69 lbf⋅ft
Tighten in several steps. See figure 1.
Second stage 90°
Third stage 90°
expand_moreAll other modifications
First stage 62.69 lbf⋅ft
Use new screws. See figure 1.
Second stage 90°
Third stage 90°
Valve cover 6.64 lbf⋅ft
expand_moreEngine block
expand_moreBalance shaft gear wheel
3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–) 26.55 lbf⋅ft
expand_moreConnecting rod bearing
expand_more2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 90°
expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Second stage 90°
Crankshaft central screws 269.21 lbf⋅ft
expand_moreDrive plate
3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–) 131.29 lbf⋅ft
Tighten cross-wise.
expand_moreFlywheel
2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–) 57.53 lbf⋅ft
Replace screws.
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–) 57.53 lbf⋅ft
Replace screws.
All other modifications 131.29 lbf⋅ft
Tighten cross-wise.
expand_moreMain bearing
expand_more2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 90°
expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
cross-wise from inside to outside
Second stage 90°
expand_moreEngine control
Camshaft timing gear 72.28 lbf⋅ft
Replace nuts.
Control drive sprocket wheel 36.88 lbf⋅ft
Replace screws.
Drive belt tensioner device 9.59 lbf⋅ft
Timing case cover 9.59 lbf⋅ft
expand_moreToothed belt guard
expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)
On the engine block 7.38 lbf⋅ft
Otherwise 4.43 lbf⋅ft
expand_more2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)
On the engine block 7.38 lbf⋅ft
Otherwise 4.43 lbf⋅ft
All other modifications 4.43 lbf⋅ft
Toothed belt tensioning roller 25.81 lbf⋅ft
Replace screws.
Toothed belt tightener 9.59 lbf⋅ft
expand_moreEngine lubrication
Oil cooler 11.8 lbf⋅ft
Oil drain plug 25.08 lbf⋅ft
Oil filter 8.85 lbf⋅ft
expand_moreOil lines
expand_moreAt the turbocharger
Banjo screws 19.18 lbf⋅ft
Nuts 9.59 lbf⋅ft
Screws on the engine block 8.85 lbf⋅ft
Oil pressure sensor 11.06 lbf⋅ft
Oil pump 9.59 lbf⋅ft
expand_moreOil sump
2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–) 11.8 lbf⋅ft
2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–) 11.8 lbf⋅ft
2.5 D-4D with diesel straight-4 2.5 L 118 HP engine (2007.12–) 11.8 lbf⋅ft
All other modifications 8.85 lbf⋅ft
expand_moreEngine management
Camshaft sensor 6.27 lbf⋅ft
expand_moreCrankshaft sensor
2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–) 3.69 lbf⋅ft
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–) 3.69 lbf⋅ft
All other modifications 6.27 lbf⋅ft
Glow plugs 9.59 lbf⋅ft
expand_moreEngine mounting
Engine bracket 35.4 lbf⋅ft
expand_moreEngine mounting
2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–) 32.45 lbf⋅ft
2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–) 32.45 lbf⋅ft
2.5 D-4D with diesel straight-4 2.5 L 118 HP engine (2007.12–) 32.45 lbf⋅ft
expand_more3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)
With automatic gearbox 47.94 lbf⋅ft
With manual transmission 32.45 lbf⋅ft
All other modifications 35.4 lbf⋅ft
Engine suspension 50.15 lbf⋅ft
expand_moreExhaust system
expand_moreDiesel particulate filter
At the turbocharger 31.72 lbf⋅ft
Replace nuts.
Exhaust manifold 29.5 lbf⋅ft
Replace nuts.
Exhaust manifold heat shields 8.85 lbf⋅ft
expand_moreExhaust pipe
2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–) 45.73 lbf⋅ft
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–) 45.73 lbf⋅ft
expand_moreAll other modifications
Center 35.4 lbf⋅ft
Front 31.72 lbf⋅ft
Exhaust pipe bracket 53.1 lbf⋅ft
Exhaust pipe rear 35.4 lbf⋅ft
expand_moreStart system
Starter 50.15 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Toyota HiLux Pickup user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota HiLux Pickup service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Toyota HiLux Pickup you're not only saving money, but also also improving your technical skills and learning something new.

2008 Toyota HiLux Pickup generations

In 2008 Toyota offered 2 generations of the HiLux Pickup. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Toyota HiLux Pickup Seventh generation first facelift model years

Units:
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