3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)
26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
expand_moreConnecting rod bearing
expand_more2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)
First stage
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage
90°90°90°
expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)
First stage
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage
90°90°90°
expand_moreAll other modifications
First stage
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage
90°90°90°
Crankshaft central screws
269.21 lbf⋅ft269.21 lbf⋅ft365 N⋅m
expand_moreDrive plate
3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)
131.29 lbf⋅ft131.29 lbf⋅ft178 N⋅m
Tighten cross-wise.
expand_moreFlywheel
2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)
57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
Replace screws.
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)
57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
Replace screws.
All other modifications
131.29 lbf⋅ft131.29 lbf⋅ft178 N⋅m
Tighten cross-wise.
expand_moreMain bearing
expand_more2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)
First stage
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage
90°90°90°
expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)
First stage
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage
90°90°90°
expand_moreAll other modifications
First stage
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
cross-wise from inside to outside
Second stage
90°90°90°
expand_moreEngine control
Camshaft timing gear
72.28 lbf⋅ft72.28 lbf⋅ft98 N⋅m
Replace nuts.
Control drive sprocket wheel
36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Drive belt tensioner device
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Timing case cover
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
expand_moreToothed belt guard
expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)
On the engine block
7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise
4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
expand_more2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)
On the engine block
7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise
4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications
4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Toothed belt tensioning roller
25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Toothed belt tightener
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
expand_moreEngine lubrication
Oil cooler
11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Oil drain plug
25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Oil filter
8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
expand_moreOil lines
expand_moreAt the turbocharger
Banjo screws
19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
Nuts
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Screws on the engine block
8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Oil pressure sensor
11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Oil pump
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
expand_moreOil sump
2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)
11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)
11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 118 HP engine (2007.12–)
11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
All other modifications
8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
expand_moreEngine management
Camshaft sensor
6.27 lbf⋅ft6.27 lbf⋅ft8.5 N⋅m
expand_moreCrankshaft sensor
2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)
3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)
3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications
6.27 lbf⋅ft6.27 lbf⋅ft8.5 N⋅m
Glow plugs
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
expand_moreEngine mounting
Engine bracket
35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
expand_moreEngine mounting
2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)
32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)
32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 118 HP engine (2007.12–)
32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
expand_more3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)
With automatic gearbox
47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
With manual transmission
32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All other modifications
35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Engine suspension
50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m
expand_moreExhaust system
expand_moreDiesel particulate filter
At the turbocharger
31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Replace nuts.
Exhaust manifold
29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
Exhaust manifold heat shields
8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
expand_moreExhaust pipe
2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)
45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)
45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m
expand_moreAll other modifications
Center
35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Front
31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Exhaust pipe bracket
53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m
Exhaust pipe rear
35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
expand_moreStart system
Starter
50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Toyota HiLux Pickup user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota HiLux Pickup service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2009 Toyota HiLux Pickup you're not only saving money, but also also improving your technical skills and learning something new.
Toyota HiLux Pickup Seventh generation first facelift model years
