2005 Opel Vectra Sedan C2 Engine Fastener Tightening Specifications

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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (2004.6–)
Lower section of intake manifold 14.75 lbf⋅ft
Replace nuts.
Upper section of intake manifold 5.9 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 18.44 lbf⋅ft
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–)
Variant 1 6.64 lbf⋅ft
Screws
Variant 2 4.43 lbf⋅ft
Nuts.
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–) 16.23 lbf⋅ft
Use new screws or nuts
2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–) 7.38 lbf⋅ft
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–) 16.23 lbf⋅ft
Replace screws and nuts.
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–) 6.64 lbf⋅ft
expand_more2.8 V6 Turbo with gasoline V6 2.8 L 227 HP engine (2005.8–)
Lower section of intake manifold 16.96 lbf⋅ft
Upper section of intake manifold 16.96 lbf⋅ft
Use new seals.
3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–) 22.86 lbf⋅ft
expand_more3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–)
Lower section of intake manifold 22.86 lbf⋅ft
Upper section of intake manifold 11.06 lbf⋅ft
Wet contact surfaces with oil.
All other modifications 14.75 lbf⋅ft
Use new screws or nuts
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Opel diesel straight-4 1.9 L Z 19 DTH engines 36.88 lbf⋅ft
expand_moreAll Opel diesel V6 3.0 L Z 30 DT engines
Rear 29.5 lbf⋅ft
Otherwise 42.78 lbf⋅ft
All Opel gasoline V6 3.2 L Z 32 SE engines 29.5 lbf⋅ft
expand_moreAll other modifications
Bottom 18.44 lbf⋅ft
Top 44.25 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
Opel gasoline straight-4 1.8 L Z 18 XEL 109 HP 25.81 lbf⋅ft
Opel gasoline straight-4 1.8 L Z 18 XE 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM 25.81 lbf⋅ft
Opel gasoline straight-4 2.2 L Z 22 YH 153 HP 31.72 lbf⋅ft
Opel gasoline straight-4 2.0 L Z 20 NET 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM 31.72 lbf⋅ft
Opel diesel V6 3.0 L Z 30 DT 181 HP 18.44 lbf⋅ft
Opel gasoline V6 3.2 L Z 32 SE 208 HP 25.81 lbf⋅ft
Opel gasoline V6 2.8 L Z 28 NEL 227 HP 16.23 lbf⋅ft
Opel gasoline V6 2.8 L Z 28 NET 252 HP 16.23 lbf⋅ft
Opel gasoline straight-4 1.6 L Z 16 XE 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM 25.81 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreAir-conditioning compressor
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 18.44 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 16.23 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreAir-conditioning compressor bracket
Opel gasoline V6 2.8 L Z 28 NEL 227 HP 28.03 lbf⋅ft
Opel gasoline V6 2.8 L Z 28 NET 252 HP 28.03 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
Replace sealing rings.
expand_moreAlternator
1.6 16V with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (2004.6–) 25.81 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 109 HP engine (2002.4–)
At the bracket 25.81 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 44.25 lbf⋅ft
at holder
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 44.25 lbf⋅ft
at holder
expand_more1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–)
At the bracket 44.25 lbf⋅ft
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–) 15.49 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–) 15.49 lbf⋅ft
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–) 14.75 lbf⋅ft
expand_more3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–)
Top 20.65 lbf⋅ft
at holder
All other modifications 36.88 lbf⋅ft
expand_moreGenerator bracket
expand_moreAll Opel diesel straight-4 2.0 L Y 20 DTH engines
On the engine block 14.75 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XEL engines
On the engine block 25.81 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DTH engines
On the engine block 18.44 lbf⋅ft
expand_moreServo pump pulley
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–)
First stage 5.9 lbf⋅ft
Use screw-locking compound.
Second stage 30°
Third stage 30°
Servo steering pump 16.23 lbf⋅ft
Vacuum pump 14.75 lbf⋅ft
expand_moreCarburetion
Exhaust recirculation pipe 18.44 lbf⋅ft
Replace sealing rings.
expand_moreFuel-distributing pipe
All Opel gasoline straight-4 1.6 L Z 16 XE engines 5.9 lbf⋅ft
All Opel gasoline V6 3.2 L Z 32 SE engines 11.06 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreHigh-pressure pump pulley
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 118.01 lbf⋅ft
expand_moreInjection hoses
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–) 22.13 lbf⋅ft
expand_moreInjection nozzle (injector)
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 23.6 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 23.6 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 18.44 lbf⋅ft
expand_more3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–)
M10 22.13 lbf⋅ft
M6 3.69 lbf⋅ft
expand_moreAll other modifications
First stage hand-screwed
Second stage 360°
expand_moreCharging
expand_moreTurbo charger
expand_moreAll Opel diesel straight-4 2.0 L Y 20 DTH engines
On exhaust manifold 22.13 lbf⋅ft
All Opel diesel V6 3.0 L Z 30 DT engines 20.65 lbf⋅ft
Turbocharger oil feed line 11.06 lbf⋅ft
Replace sealing rings.
expand_moreTurbocharger oil return line
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–)
At the turbocharger 6.64 lbf⋅ft
Replace sealing rings.
On the engine block 18.44 lbf⋅ft
Replace sealing rings.
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–)
At the turbocharger 6.64 lbf⋅ft
Replace sealing rings.
On the engine block 18.44 lbf⋅ft
Replace sealing rings.
expand_more1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–)
expand_moreAt the turbocharger
M6 6.64 lbf⋅ft
Replace sealing rings.
expand_moreOn the engine block
M8 18.44 lbf⋅ft
Replace sealing rings.
expand_moreCooling system
expand_moreCoolant drain plug
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–) 14.75 lbf⋅ft
Coolant pump
expand_moreCoolant pump
1.6 16V with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (2004.6–) 5.9 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 109 HP engine (2002.4–) 5.9 lbf⋅ft
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–) 16.96 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–) 14.75 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–) 16.96 lbf⋅ft
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–) 16.96 lbf⋅ft
2.8 V6 Turbo with gasoline V6 2.8 L 227 HP engine (2005.8–) 7.38 lbf⋅ft
2.8 V6 Turbo with gasoline V6 2.8 L 252 HP engine (2005.8–) 7.38 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 8.11 lbf⋅ft
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–) 18.44 lbf⋅ft
expand_moreCoolant pump pulley
All Opel diesel straight-4 2.0 L Y 20 DTH engines 14.75 lbf⋅ft
All Opel gasoline straight-4 2.2 L Z 22 SE engines 5.9 lbf⋅ft
expand_moreAll Opel gasoline V6 3.2 L Z 32 SE engines
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
All other modifications 8.85 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 11.06 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 11.06 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 18.44 lbf⋅ft
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–) 6.64 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–) 9.59 lbf⋅ft
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–)
Guide bearing 16.96 lbf⋅ft
Otherwise 6.64 lbf⋅ft
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–) 11.06 lbf⋅ft
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–) 6.64 lbf⋅ft
2.8 V6 Turbo with gasoline V6 2.8 L 227 HP engine (2005.8–) 7.38 lbf⋅ft
2.8 V6 Turbo with gasoline V6 2.8 L 252 HP engine (2005.8–) 7.38 lbf⋅ft
3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–) 16.23 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 16.23 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCylinder head screws
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM engine (2002.4–)
Figure 1. Cylinder head, Cylinder head screws, 1.8 16V with gasoline straight-4 1.8 L 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM engine (2002.4–).
Figure 1. Cylinder head, Cylinder head screws, 1.8 16V with gasoline straight-4 1.8 L 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM engine (2002.4–).
First stage 18.44 lbf⋅ft
Use new screws. See figure 1.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–)
Figure 2. Cylinder head, Cylinder head screws, 1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–).
Figure 2. Cylinder head, Cylinder head screws, 1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–).
First stage 14.75 lbf⋅ft
Replace screws. See figure 2.
Second stage 33.19 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–)
First stage 14.75 lbf⋅ft
Replace screws. See figure 2.
Second stage 33.19 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_more1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–)
First stage 14.75 lbf⋅ft
Use new screws. See figure 2.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–)
expand_moreScrews 1-10
Figure 3. Cylinder head, Cylinder head screws, 2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–), Screws 1-10.
Figure 3. Cylinder head, Cylinder head screws, 2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–), Screws 1-10.
First stage 22.13 lbf⋅ft
Replace screws. See figure 3.
Second stage 60°
Third stage 60°
Fourth stage 35°
expand_moreScrews 11, 12, 13, and 14
Fifth stage 25.81 lbf⋅ft
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–)
Figure 4. Cylinder head, Cylinder head screws, 2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–).
Figure 4. Cylinder head, Cylinder head screws, 2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–).
First stage 18.44 lbf⋅ft
Use new screws. See figure 4.
Second stage 65°
Third stage 65°
Fourth stage 65°
Fifth stage 65°
Sixth stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–)
First stage 22.13 lbf⋅ft
Replace screws. See figure 4.
Second stage 90°
Third stage 60°
Fourth stage 15°
expand_more2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–)
expand_moreScrews 1-10
Figure 5. Cylinder head, Cylinder head screws, 2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–), Screws 1-10.
Figure 5. Cylinder head, Cylinder head screws, 2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–), Screws 1-10.
First stage 22.13 lbf⋅ft
Use new screws See figure 5.
Second stage 90°
Third stage 60°
Fourth stage 15°
expand_moreScrews 11, 12, 13, and 14
Fifth stage 25.81 lbf⋅ft
expand_more2.8 V6 Turbo with gasoline V6 2.8 L 227 HP engine (2005.8–)
expand_moreM11
First stage 33.19 lbf⋅ft
Second stage 120°
Figure 6. Cylinder head, Cylinder head screws, 2.8 V6 Turbo with gasoline V6 2.8 L 227 HP engine (2005.8–).
Figure 6. Cylinder head, Cylinder head screws, 2.8 V6 Turbo with gasoline V6 2.8 L 227 HP engine (2005.8–).
expand_moreM8
See figure 6.
First stage 11.06 lbf⋅ft
Replace screws.
Second stage 60°
expand_more3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–)
expand_moreScrews 1 – 8
Figure 7. Cylinder head, Cylinder head screws, 3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–), Screws 1 – 8.
Figure 7. Cylinder head, Cylinder head screws, 3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–), Screws 1 – 8.
First stage 28.76 lbf⋅ft
Replace screws. See figure 7.
expand_moreScrews 1 – 4
Second stage 130°
Fifth stage 130°
expand_moreScrews 5 – 8
Third stage 110°
Fifth stage 110°
expand_more3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–)
expand_moreLong screws
First stage 29.5 lbf⋅ft
Tighten in several steps.
Second stage 88.51 lbf⋅ft
Replace screws.
Third stage 88.51 lbf⋅ft
Fourth stage 99.57 lbf⋅ft
expand_moreShort screws
Figure 8. Cylinder head, Cylinder head screws, 3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–), Short screws.
Figure 8. Cylinder head, Cylinder head screws, 3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–), Short screws.
First stage 29.5 lbf⋅ft
Tighten in several steps. See figure 8.
Second stage 90°
Replace screws.
Third stage 90°
Fourth stage 99.57 lbf⋅ft
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–)
Figure 9. Cylinder head, Cylinder head screws, 3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–).
Figure 9. Cylinder head, Cylinder head screws, 3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–).
First stage 18.44 lbf⋅ft
Replace screws. See figure 9.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
expand_moreAll other modifications
First stage 18.44 lbf⋅ft
Replace screws. See figure 9.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_moreValve cover
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 7.38 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 7.38 lbf⋅ft
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–) 6.64 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–) 6.64 lbf⋅ft
2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–) 6.64 lbf⋅ft
2.8 V6 Turbo with gasoline V6 2.8 L 227 HP engine (2005.8–) 7.38 lbf⋅ft
2.8 V6 Turbo with gasoline V6 2.8 L 252 HP engine (2005.8–) 7.38 lbf⋅ft
3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–) 6.64 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (2004.6–)
First stage 18.44 lbf⋅ft
Second stage 30°
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM engine (2002.4–)
First stage 18.44 lbf⋅ft
Replace screws and nuts.
Second stage 30°
expand_more1.8 with gasoline straight-4 1.8 L 109 HP engine (2002.4–)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 30°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
expand_more1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–)
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 60°
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 50°
Third stage 50°
Fourth stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–)
First stage 18.44 lbf⋅ft
Replace screws and nuts.
Second stage 50°
Third stage 50°
Fourth stage 15°
expand_more2.2 direct with gasoline straight-4 2.2 L 153 HP engine (2003.10–)
First stage 18.44 lbf⋅ft
Replace screws and nuts.
Second stage 100°
Third stage 25°
expand_more3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–)
First stage 16.23 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 60°
expand_more3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–)
First stage 16.23 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 60°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Replace screws and nuts.
Second stage 45°
Third stage 15°
expand_moreCrankshaft central screws
expand_moreOpel gasoline straight-4 1.8 L Z 18 XEL 109 HP
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreOpel gasoline straight-4 1.8 L Z 18 XE 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 30°
Third stage 15°
expand_moreOpel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM
First stage 73.76 lbf⋅ft
Second stage 75°
Third stage 15°
Opel diesel straight-4 1.9 L Z 19 DTH 148 HP 250.77 lbf⋅ft
Left-hand thread
expand_moreOpel gasoline straight-4 2.0 L Z 20 NET 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM
First stage 73.76 lbf⋅ft
Replace screws and nuts.
Second stage 75°
Third stage 15°
Opel diesel V6 3.0 L Y 30 DT 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM 173.33 lbf⋅ft
Opel diesel V6 3.0 L Z 30 DT 181 HP 173.33 lbf⋅ft
expand_moreOpel gasoline V6 3.2 L Z 32 SE 208 HP
First stage 184.39 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
expand_moreOpel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM
First stage 110.63 lbf⋅ft
Replace screws and nuts.
Second stage 45°
Third stage 15°
expand_moreOpel gasoline straight-4 1.6 L Z 16 XE 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 30°
Third stage 15°
expand_moreCrankshaft pulley
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 18.44 lbf⋅ft
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–)
First stage 73.76 lbf⋅ft
Replace screws and nuts.
Second stage 75°
Third stage 15°
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–) 14.75 lbf⋅ft
expand_moreAll other modifications
First stage 73.76 lbf⋅ft
Second stage 150°
expand_moreFlywheel
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (2004.6–)
First stage 25.81 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
Second stage 30°
Third stage 15°
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM engine (2002.4–)
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 118.01 lbf⋅ft
Clean the thread and use screw-locking compound.
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 118.01 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 118.01 lbf⋅ft
Clean the thread and use screw-locking compound.
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–)
First stage 44.25 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
Second stage 30°
Third stage 15°
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–)
First stage 33.19 lbf⋅ft
Retap thread in holes and use new screws.
Second stage 30°
Third stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–)
First stage 39.09 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
Second stage 25°
3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–) 106.95 lbf⋅ft
Retap thread in holes and use new screws.
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 106.95 lbf⋅ft
Retap thread in holes and use new screws.
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–)
First stage 47.94 lbf⋅ft
Retap thread in holes and use new screws.
Second stage 30°
Third stage 15°
All other modifications 49.42 lbf⋅ft
Retap thread in holes and use new screws.
expand_moreMain bearing
expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XE engines
First stage 36.88 lbf⋅ft
Replace screws and nuts.
Second stage 45°
Third stage 15°
expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XEL engines
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DTH engines
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 100°
helically from the inside out
expand_moreAll Opel gasoline straight-4 2.2 L Z 22 SE engines
expand_moreM10
First stage 14.75 lbf⋅ft
Second stage 70°
Third stage 15°
M8 16.96 lbf⋅ft
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
Replace screws and nuts.
Second stage 60°
Third stage 15°
expand_moreVibration damper
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 18.44 lbf⋅ft
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–)
First stage 73.76 lbf⋅ft
Second stage 75°
Third stage 15°
expand_moreAll other modifications
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 150°
expand_moreEngine control
expand_moreBalance shaft timing chain guide rail
All Opel gasoline straight-4 2.0 L Z 20 NET engines 7.38 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreBalance shaft timing chain tension rail
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–) 7.38 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
All Opel gasoline straight-4 1.6 L Z 16 XE engines 18.44 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XE engines
Inlet camshaft 18.44 lbf⋅ft
Outlet camshaft 18.44 lbf⋅ft
All Opel gasoline V6 3.2 L Z 32 SE engines 29.5 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreCamshaft timing chain guide rail
All Opel gasoline straight-4 2.0 L Z 20 NET engines 7.38 lbf⋅ft
All Opel gasoline straight-4 2.2 L Z 22 YH engines 7.38 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreCamshaft timing chain slip rail
All Opel gasoline straight-4 2.2 L Z 22 SE engines 5.9 lbf⋅ft
expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines
Top 5.9 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
All Opel gasoline straight-4 2.0 L Z 20 NET engines 7.38 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreCamshaft timing gear
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 88.51 lbf⋅ft
Replace screws.
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 88.51 lbf⋅ft
Replace screws.
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 88.51 lbf⋅ft
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–)
First stage 62.69 lbf⋅ft
Replace screws and nuts.
Second stage 30°
Third stage 15°
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–)
First stage 66.38 lbf⋅ft
Replace screws and nuts.
Second stage 60°
Third stage 30°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–)
First stage 62.69 lbf⋅ft
Replace screws and nuts.
Second stage 30°
Third stage 15°
3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–) 88.51 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 88.51 lbf⋅ft
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreChain tensioner
expand_moreOpel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM
Balance shaft timing chain 7.38 lbf⋅ft
Camshaft timing chain 55.32 lbf⋅ft
Clean the thread.
Opel gasoline straight-4 2.2 L Z 22 YH 153 HP 55.32 lbf⋅ft
Opel gasoline straight-4 2.0 L Z 20 NET 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM 55.32 lbf⋅ft
expand_moreOpel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM
Cap 44.25 lbf⋅ft
All other modifications 16.96 lbf⋅ft
Control drive chain guide rail 16.96 lbf⋅ft
Control drive chain tensioner 16.96 lbf⋅ft
Replace sealing rings.
expand_moreDrive chain balance shaft tensioner
All Opel gasoline straight-4 2.0 L Z 20 NET engines 7.38 lbf⋅ft
All other modifications 16.96 lbf⋅ft
Replace sealing rings.
expand_moreInlet camshaft wheel
expand_moreAll Opel gasoline straight-4 2.0 L Z 20 NET engines
First stage 62.69 lbf⋅ft
Second stage 30°
Third stage 15°
All other modifications 42.78 lbf⋅ft
Intermediate shaft chain sprocket 47.94 lbf⋅ft
expand_moreOutlet camshaft wheel
expand_moreAll Opel gasoline straight-4 2.0 L Z 20 NET engines
First stage 62.69 lbf⋅ft
Second stage 30°
Third stage 15°
All other modifications 42.78 lbf⋅ft
expand_moreTiming case cover
All Opel gasoline straight-4 2.0 L Z 20 NET engines 18.44 lbf⋅ft
All Opel gasoline straight-4 2.2 L Z 22 YH engines 15.49 lbf⋅ft
expand_moreAll Opel diesel V6 3.0 L Z 30 DT engines
Variant 1 18.44 lbf⋅ft
Screws #1–#11
Variant 2 36.88 lbf⋅ft
Variant 3 71.54 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreToothed belt guard
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–)
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–)
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–) 18.44 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 18.44 lbf⋅ft
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–) 5.9 lbf⋅ft
All other modifications 2.95 lbf⋅ft
expand_moreToothed belt guide
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 36.88 lbf⋅ft
expand_moreToothed belt tensioning roller
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 22.13 lbf⋅ft
3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–) 31.72 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 31.72 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreToothed belt tightener
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 18.44 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–)
Nuts 22.13 lbf⋅ft
Screws 14.75 lbf⋅ft
expand_moreOil cooler lines
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–) 22.13 lbf⋅ft
expand_moreOil drain plug
1.6 16V with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (2004.6–) 10.33 lbf⋅ft
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM engine (2002.4–)
Torx screws 10.33 lbf⋅ft
With hexagon-head screws 33.19 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 14.75 lbf⋅ft
Replace sealing rings.
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 14.75 lbf⋅ft
Replace sealing rings.
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 14.75 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–) 7.38 lbf⋅ft
2.2 DTI 16V with diesel straight-4 2.2 L 123 HP engine (2002.4–) 7.38 lbf⋅ft
3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–) 30.98 lbf⋅ft
expand_more3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–)
Oil filter drain plug 8.85 lbf⋅ft
Otherwise 30.98 lbf⋅ft
Replace sealing rings.
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–) 7.38 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Replace sealing rings.
expand_moreOil filter
All Opel gasoline straight-4 1.6 L Z 16 XE engines 8.11 lbf⋅ft
expand_moreAll Opel gasoline V6 3.2 L Z 32 SE engines
Oil filter cover 18.44 lbf⋅ft
Slightly oil sealing lips.
expand_moreOil filter housing
Opel gasoline straight-4 1.8 L Z 18 XEL 109 HP 11.06 lbf⋅ft
Opel gasoline straight-4 1.8 L Z 18 XE 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM 11.06 lbf⋅ft
Opel diesel straight-4 2.2 L Y 22 DTR 123 HP 14.75–18.44 lbf⋅ft
expand_moreOpel diesel V6 3.0 L Z 30 DT 181 HP
Oil filter cover 16.23 lbf⋅ft
Replace sealing rings.
Opel gasoline V6 3.2 L Z 32 SE 208 HP 33.19 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 2.0 L Y 20 DTH 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Replace sealing rings.
expand_moreOil lines
All Opel gasoline straight-4 2.0 L Z 20 NET engines 16.23 lbf⋅ft
Banjo bolts.
expand_moreAll Opel diesel V6 3.0 L Z 30 DT engines
expand_moreReturn line
At the turbocharger 7.38 lbf⋅ft
Replace sealing rings.
On the engine block 17.7 lbf⋅ft
Replace sealing rings.
expand_moreAll other modifications
expand_moreOil feed lines at the turbo charger
Banjo screws 11.06 lbf⋅ft
Replace sealing rings.
expand_moreReturn line at the cylinder head
M8 18.44 lbf⋅ft
Replace sealing rings.
expand_moreReturn line at turbocharger
M6 6.64 lbf⋅ft
Replace sealing rings.
expand_moreOil pressure sensor
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–) 29.5 lbf⋅ft
expand_moreOil pump
All Opel gasoline straight-4 2.0 L Z 20 NET engines 4.43 lbf⋅ft
expand_moreAll Opel gasoline V6 3.2 L Z 32 SE engines
M6 5.9 lbf⋅ft
Use screw-locking compound.
expand_moreM8
First stage 8.85 lbf⋅ft
Use screw-locking compound.
Second stage 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreOil sump
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (2004.6–)
On the engine block 7.38 lbf⋅ft
Clean thread in engine block.
On gearbox case 29.5 lbf⋅ft
expand_more1.8 16V with gasoline straight-4 1.8 L 121 HP at 6000 RPM, 165 N⋅m at 4600 RPM engine (2002.4–)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
Clean the thread and use screw-locking compound.
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–)
M10 18.44 lbf⋅ft
M6 6.64 lbf⋅ft
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–)
M10 18.44 lbf⋅ft
M6 6.64 lbf⋅ft
expand_more1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–)
At the gearbox 29.5 lbf⋅ft
expand_moreOn the engine block
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
expand_more2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–)
At the gearbox 29.5 lbf⋅ft
On the engine block 16.96 lbf⋅ft
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–)
expand_moreAt the gearbox
M10 29.5 lbf⋅ft
M8 14.75 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2002.4–)
At the gearbox 29.5 lbf⋅ft
On the engine block 16.96 lbf⋅ft
expand_more3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–)
Oil sump lower part 6.64 lbf⋅ft
Oil sump top part 18.44 lbf⋅ft
expand_more3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–)
Oil sump lower part 6.64 lbf⋅ft
Oil sump top part 18.44 lbf⋅ft
on the engine block
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–)
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreAll other modifications
At the gearbox 29.5 lbf⋅ft
M6 7.38 lbf⋅ft
expand_moreOn the engine block
M8 16.96 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 5.16 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 5.16 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 5.16 lbf⋅ft
3.0 CDTI with diesel V6 3.0 L 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM engine (2003.6–) 4.43 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 3.69 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Charge air pressure sensor 6.64 lbf⋅ft
expand_moreCrankshaft sensor
1.6 16V with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (2004.6–) 5.9 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 6.64 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 6.64 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 6.64 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (2002.4–) 5.9 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 4.72 lbf⋅ft
3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–) 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreExhaust gas temperature sensor
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DTH engines
On catalytic converter 29.5 lbf⋅ft
Use assembly paste
On particle filter 40.57 lbf⋅ft
All Opel diesel V6 3.0 L Z 30 DT engines 33.19 lbf⋅ft
expand_moreGlow plugs
All Opel diesel straight-4 1.9 L Z 19 DTH engines 5.9 lbf⋅ft
All Opel diesel V6 3.0 L Z 30 DT engines 13.28 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreKnock sensor
All Opel gasoline straight-4 1.6 L Z 16 XE engines 14.75 lbf⋅ft
All Opel gasoline straight-4 1.8 L Z 18 XE engines 14.75 lbf⋅ft
All Opel gasoline straight-4 1.8 L Z 18 XEL engines 14.75 lbf⋅ft
All Opel gasoline V6 3.2 L Z 32 SE engines 14.75 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreLambda sensor
Opel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM 40.57 lbf⋅ft
Opel gasoline straight-4 2.2 L Z 22 YH 153 HP 31.72 lbf⋅ft
Opel gasoline V6 2.8 L Z 28 NEL 227 HP 33.19 lbf⋅ft
Opel gasoline V6 2.8 L Z 28 NET 252 HP 33.19 lbf⋅ft
Opel gasoline straight-4 1.6 L Z 16 XE 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM 22.13 lbf⋅ft
All other modifications 29.5 lbf⋅ft
Use assembly paste
expand_moreEngine mounting
expand_moreEngine bracket
Opel diesel straight-4 2.2 L Y 22 DTR 123 HP 59 lbf⋅ft
Opel diesel straight-4 1.9 L Z 19 DTH 148 HP 36.88 lbf⋅ft
expand_moreOpel diesel V6 3.0 L Y 30 DT 174 HP at 4000 RPM, 350 N⋅m at 1800 RPM
expand_moreM10
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
M12 47.2 lbf⋅ft
Replace screws.
expand_moreOpel diesel V6 3.0 L Z 30 DT 181 HP
expand_moreM10
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
M12 47.2 lbf⋅ft
Replace screws.
Opel gasoline V6 2.8 L Z 28 NET 252 HP 40.57 lbf⋅ft
expand_moreAll other modifications
M10 36.88 lbf⋅ft
M8 18.44 lbf⋅ft
Engine mounting 40.57 lbf⋅ft
Torque arm 59 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–)
Clamps 47.2 lbf⋅ft
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–)
Clamps 47.2 lbf⋅ft
2.0 16V Turbo with gasoline straight-4 2.0 L 173 HP at 5500 RPM, 265 N⋅m at 2500 RPM engine (2003.3–) 18.44 lbf⋅ft
Support.
expand_moreAll other modifications
Clamps 47.2 lbf⋅ft
Nuts 18.44 lbf⋅ft
Screws 18.44 lbf⋅ft
Catalytic converter bracket 18.44 lbf⋅ft
expand_moreExhaust manifold
All Opel diesel straight-4 2.0 L Y 20 DTH engines 16.23 lbf⋅ft
Replace screws and nuts.
All Opel gasoline straight-4 1.6 L Z 16 XE engines 16.23 lbf⋅ft
All Opel gasoline straight-4 2.0 L Z 20 NET engines 14.75 lbf⋅ft
Replace screws and nuts.
expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines
First stage 8.85 lbf⋅ft
Second stage wait for 12 s
Third stage 8.85 lbf⋅ft
All Opel diesel V6 3.0 L Z 30 DT engines 38.35 lbf⋅ft
Replace screws.
All Opel gasoline V6 3.2 L Z 32 SE engines 14.75 lbf⋅ft
Replace screws and nuts.
All other modifications 18.44 lbf⋅ft
Replace nuts.
Exhaust manifold heat shields 5.9 lbf⋅ft
expand_moreExhaust pipe
All Opel gasoline straight-4 2.0 L Z 20 NET engines 11.8 lbf⋅ft
Replace nuts.
expand_moreAll Opel gasoline straight-4 2.2 L Z 22 YH engines
Front 11.8 lbf⋅ft
expand_moreAll Opel gasoline V6 3.2 L Z 32 SE engines
On primary catalytic converter 22.13 lbf⋅ft
Replace screws and nuts.
expand_moreAll other modifications
Front 14.75 lbf⋅ft
Exhaust pipe bracket 5.9 lbf⋅ft
expand_moreExhaust pipe rear
expand_more3.2 V6 with gasoline V6 3.2 L 208 HP engine (2002.8–)
Clamps 33.19 lbf⋅ft
expand_moreFuel supply
expand_moreFuel lines
All Opel gasoline straight-4 2.2 L Z 22 YH engines 7.38 lbf⋅ft
expand_moreAll Opel diesel V6 3.0 L Z 30 DT engines
On injector 22.13 lbf⋅ft
On pressure pipe 25.81 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
Opel gasoline straight-4 2.2 L Z 22 SE 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM 14.75 lbf⋅ft
Opel gasoline V6 2.8 L Z 28 NEL 227 HP 13.28 lbf⋅ft
Opel gasoline V6 2.8 L Z 28 NET 252 HP 13.28 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
1.6 16V with gasoline straight-4 1.6 L 99 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (2004.6–) 18.44 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 109 HP engine (2002.4–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.4–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2005.10–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.4–) 18.44 lbf⋅ft
3.0 CDTi with diesel V6 3.0 L 181 HP engine (2005.8–) 47.2 lbf⋅ft
All other modifications 29.5 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Opel Vectra Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Table of Contents

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Vectra Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Opel Vectra Sedan you're not only saving money, but also also improving your technical skills and learning something new.

Opel Vectra Sedan C2 model years

Units:
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