2011 Opel Combo Tour engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.
Opel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM


Lower section of intake manifold	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
Upper section of intake manifold	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


Lower section of intake manifold	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
Upper section of intake manifold	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All Opel diesel straight-4 1.7 L Y 17 DT engines	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
All Opel diesel straight-4 1.7 L Y 17 DTL engines	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
All Opel diesel straight-4 1.7 L Z 17 DTH engines	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreAuxiliary drive belt tensioner


Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOpel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAir-conditioning compressor


All Opel diesel straight-4 1.7 L Y 17 DT engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Opel diesel straight-4 1.7 L Y 17 DTL engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAir-conditioning compressor bracket


All Opel diesel straight-4 1.7 L Y 17 DT engines	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
All Opel diesel straight-4 1.7 L Y 17 DTL engines	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
All Opel gasoline straight-4 1.4 L Z 14 XEP engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Opel diesel straight-4 1.7 L Z 17 DTH engines	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Air-conditioning compressor pressure line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.

expand_moreAlternator

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM


M10	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m
M8	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreOpel gasoline straight-4 1.6 L Z 16 SE 86 HP


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Opel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOpel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM


M10 nuts	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m
M8 screws	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreGenerator bracket

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM


M10	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M14	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m


Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVacuum pump


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCarburetion


Injection pump drive wheel	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreExhaust gas return cooler


1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2004.12–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreExhaust gas return valve


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.

expand_moreExhaust recirculation pipe

expand_moreAll Opel diesel straight-4 1.7 L Y 17 DTL engines


On exhaust manifold screws	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.
Support	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Union nuts	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Replace sealing rings.


All Opel diesel straight-4 1.7 L Z 17 DTH engines	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Replace sealing rings.

expand_moreFuel-distributing pipe


Opel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreHigh-pressure pump pulley


1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2004.12–)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreInjection hoses


All Opel diesel straight-4 1.7 L Y 17 DT engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Opel diesel straight-4 1.7 L Y 17 DTL engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTH engines

expand_moreOn injector


On rail	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


M12	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
M14	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)


All Opel diesel straight-4 1.7 L Y 17 DT engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Opel diesel straight-4 1.7 L Y 17 DTL engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTH engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	slacken
Third stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection pump


At the bracket	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection pump pulley

expand_moreAll Opel diesel straight-4 1.7 L Y 17 DTL engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	wait for 60 s
Third stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


All Opel diesel straight-4 1.7 L Z 17 DTH engines	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreAll Opel diesel straight-4 1.7 L Y 17 DT engines


On exhaust manifold	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Replace seals and nuts.

expand_moreAll Opel diesel straight-4 1.7 L Y 17 DTL engines


Heat shields	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
On exhaust manifold	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Replace seals and nuts.

expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTH engines

expand_moreOn exhaust manifold


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace seals and nuts.
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Turbocharger bracket	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreTurbocharger oil feed line

expand_moreAll Opel diesel straight-4 1.7 L Y 17 DT engines


At the turbocharger	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace sealing rings.
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreAll Opel diesel straight-4 1.7 L Y 17 DTL engines


At the turbocharger	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace sealing rings.
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTH engines


At the turbocharger	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace sealing rings.
On the engine block	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.

expand_moreCooling system

expand_moreCoolant pump


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Opel diesel straight-4 1.2 L Z 13 DT 68 HP at 4000 RPM, 170 N⋅m at 1750 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Opel diesel straight-4 1.2 L Y 13 DT 68 HP at 4000 RPM, 170 N⋅m at 1750 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCoolant pump pulley


All Opel diesel straight-4 1.7 L Y 17 DT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Opel diesel straight-4 1.7 L Y 17 DTL engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Opel gasoline straight-4 1.4 L Z 14 XEP engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel diesel straight-4 1.7 L Z 17 DTH engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreFan wheel


1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.10–)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreRadiator mounting

expand_moreOpel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM


Bottom	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM


Bottom	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


Bottom	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications


Bottom	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM


M10	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreOpel diesel straight-4 1.2 L Z 13 DT 68 HP at 4000 RPM, 170 N⋅m at 1750 RPM


M7	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOpel diesel straight-4 1.2 L Z 13 DTJ 74 HP


M7	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head screws

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM

Figure 1. Cylinder head, Cylinder head screws, Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM.


First stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Replace screws. See figure 1.
Second stage	60°60°60°
Third stage	13°13°13°
Fourth stage	60°60°60°
Fifth stage	13°13°13°

expand_moreOpel gasoline straight-4 1.6 L Z 16 SE 86 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 1.
Second stage	85°85°85°
Third stage	85°85°85°
Fourth stage	20°20°20°

expand_moreOpel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM

Figure 2. Cylinder head, Cylinder head screws, Opel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 2.
Second stage	60°60°60°
Third stage	60°60°60°
Fourth stage	60°60°60°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM

Figure 3. Cylinder head, Cylinder head screws, Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreOpel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM


First stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	60°60°60°

expand_moreAll other modifications

Figure 4. Cylinder head, Cylinder head screws, All other modifications.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 4.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	100°100°100°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 1.6 L Z 16 SE 86 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	30°30°30°

expand_moreOpel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM

expand_moreM6


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreM6,5


First stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	30°30°30°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	30°30°30°

expand_moreOpel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	40°40°40°

expand_moreCrankshaft central screws


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m

expand_moreOpel gasoline straight-4 1.6 L Z 16 SE 86 HP


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°


Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw. (left-hand thread)
Second stage	90°90°90°

expand_moreCrankshaft pulley


All Opel diesel straight-4 1.7 L Y 17 DT engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel diesel straight-4 1.7 L Y 17 DTL engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel gasoline straight-4 1.4 L Z 14 XEP engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreFlywheel

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM


First stage	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 1.6 L Z 16 SE 86 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Clean the thread, use new screws and screw-locking compound.
Second stage	30°30°30°
Third stage	15°15°15°


All other modifications	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Retap thread in holes and use new screws.

expand_moreMain bearing


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
See figure 5.

Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
See figure 5.

expand_moreOpel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM

expand_moreM6


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreM8


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVibration damper

expand_more1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2004.12–)


Central screws	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m
Replace screws.
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing chain guide rail


All Opel diesel straight-4 1.2 L Y 13 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel gasoline straight-4 1.4 L Z 14 XEP engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCamshaft timing chain slip rail


1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.10–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Camshaft timing chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioning rail


All Opel diesel straight-4 1.2 L Y 13 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel gasoline straight-4 1.4 L Z 14 XEP engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
Replace screws.
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
Replace screws.
Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreOpel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°


Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
Replace screws.
All other modifications	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m

expand_moreChain tensioner


All Opel diesel straight-4 1.2 L Y 13 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel gasoline straight-4 1.4 L Z 14 XEP engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreChain tensioner locking screws


1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.10–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Control drive chain guide rail	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Control drive chain tensioning rail	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreInlet camshaft wheel

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°


All other modifications	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m

expand_moreOutlet camshaft wheel

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOpel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°


All other modifications	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m

expand_moreTiming case cover


All Opel diesel straight-4 1.2 L Y 13 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Opel gasoline straight-4 1.4 L Z 14 XEP engines


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreToothed belt guard

expand_more1.6 with gasoline straight-4 1.6 L 86 HP engine (2001.10–)


Rear	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt guard at the bottom


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt guard at the top


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt tensioning roller

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM


Tension pulley with leaf spring	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Tensioning roller with spiral spring	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m


Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreToothed belt tightener


Tension pulley with leaf spring	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Tensioning roller with spiral spring	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_moreEngine lubrication


Oil cooler	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace sealing rings.

expand_moreOil drain plug

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM


Aluminium screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Steel screws	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m

expand_moreOpel gasoline straight-4 1.6 L Z 16 SE 86 HP


Aluminium oil sump (Torx screws)	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Aluminium oil sump (hexagon-head screws)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Sheet-steel sump	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


Opel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOpel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM


Aluminium screws for engines with number from 1493405	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Up to engine number 1493404, steel screws	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
Replace sealing rings.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Oil filter	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil filter housing

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreOpel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.


Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOpel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM


Oil filter cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOpel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil pump

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM

expand_moreAt the cylinder head


Oil pump cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreOil sump

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump top part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOpel diesel straight-4 1.2 L Z 13 DT 68 HP at 4000 RPM, 170 N⋅m at 1750 RPM


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOpel diesel straight-4 1.2 L Z 13 DTJ 74 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOpel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil sump top part


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Opel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreCharge air pressure sensor


1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2004.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.
Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Opel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreExhaust gas temperature sensor


1.6 with gasoline straight-4 1.6 L 86 HP engine (2001.10–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGlow plugs


All Opel diesel straight-4 1.7 L Y 17 DT engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel diesel straight-4 1.7 L Y 17 DTL engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel diesel straight-4 1.7 L Z 17 DTH engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreRight


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Clean the thread and use screw-locking compound.
Second stage	45°45°45°
Third stage	60°60°60°

expand_moreEngine mounting


On chassis	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreTorque arm

expand_moreAt the gearbox (M12)


Front	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreRear


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreM10 on the front side


At the bracket	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreRear


At the bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreTorque support bracket

expand_moreAt the gearbox on the rear side


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°


Rear	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreExhaust system


Catalytic converter	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreExhaust manifold


Opel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace sealing rings.
Opel gasoline straight-4 1.6 L Z 16 SE 86 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.
Opel gasoline straight-4 1.4 L Z 14 XEP 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten new nuts evenly in several steps.
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.
Opel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreAll other modifications


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws and nuts.
Second stage	30°30°30°


Exhaust manifold heat shields	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreExhaust pipe

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM

expand_moreAt the turbocharger


M8	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


M10	49.42 lbf⋅ft49.42 lbf⋅ft67 N⋅m
Replace sealing rings.

expand_moreOpel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM

expand_moreAt the turbocharger


M8	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


M10	49.42 lbf⋅ft49.42 lbf⋅ft67 N⋅m
Replace seals and nuts.

expand_moreOpel gasoline straight-4 1.6 L Z 16 SE 86 HP


On catalytic converter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace seals and nuts.
On exhaust manifold	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace seals and nuts.


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.

expand_morePrimary catalytic converter


1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2004.12–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreFuel supply

expand_moreFuel lines

expand_moreOpel gasoline straight-4 1.6 L Z 16 SE 86 HP


On fuel-distributing pipe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 93 HP at 6200 RPM, 140 N⋅m at 4200 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Opel gasoline/natural gas straight-4 1.6 L Z 16 YNG 95 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreOpel diesel straight-4 1.7 L Y 17 DTL 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM

expand_moreScrews


Bottom	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m


Top screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOpel diesel straight-4 1.7 L Z 17 DTH 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM


At the gearbox	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
On the engine block	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2011 Opel Combo Tour user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Combo Tour service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2011 Opel Combo Tour you're not only saving money, but also also improving your technical skills and learning something new.

2011 Opel Combo Tour generations

In 2011 Opel offered 2 generations of the Combo Tour. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

D

Fiat Small platform (SCCS)

X12

2011 Opel Combo Tour C Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2011 Opel Combo Tour generations

D

Opel Combo Tour C model years

Suggest edit