2010 Ford S-Max engine fastener tightening specifications

expand_moreAir intake system

expand_moreIntake manifold


All Ford gasoline straight-4 2.0 L AOWA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford gasoline straight-4 2.0 L AOWB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Figure 1. Air intake system, Intake manifold.
All Ford diesel straight-4 2.0 L AZWA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 1.
All Ford diesel straight-4 1.8 L FFWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-5 2.5 L HUWA engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines

Figure 2. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L KLWA.


With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 2.

expand_moreAll Ford diesel straight-4 2.2 L KNWA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Ford diesel straight-4 1.8 L QYWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-4 2.3 L SEWA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 2.0 L TNWB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 2.0 L TPWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L TXWA engines


With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 2.

expand_moreAll other modifications

Figure 3. Air intake system, Intake manifold, All other modifications.


With exhaust gas norm EURO 4	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in several steps. See figure 3.
Figure 4. Air intake system, Intake manifold, All other modifications.
With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in several steps. See figure 4.

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All Ford diesel straight-4 1.8 L FFWA engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


All Ford gasoline straight-4 2.3 L SEWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-4 2.0 L TNWB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-4 2.0 L TPWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreAuxiliary drive belt tensioner


2.0 TDCi with diesel straight-4 2.0 L 129 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2006.5–)	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


M7	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All Ford gasoline straight-5 2.5 L HUWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


M7	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Air-conditioning compressor pressure line	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAlternator


All Ford diesel straight-4 1.8 L FFWA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-5 2.5 L HUWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-4 2.0 L TNWB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-4 2.0 L TPWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreGenerator bracket


All Ford gasoline straight-5 2.5 L HUWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_morePower steering pump bracket


All Ford diesel straight-4 2.0 L AZWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 2.0 L KLWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford diesel straight-4 2.0 L TYWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreHydraulic lines at the servo-steering pump


All Ford diesel straight-4 1.8 L FFWA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.0 L KLWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.0 L TYWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreServo pump pulley


2.5 ST with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2006.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreServo steering pump


All Ford diesel straight-4 2.0 L AZWA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVacuum pump


All Ford gasoline straight-4 2.0 L TNWA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford gasoline straight-4 2.0 L TNWB engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford gasoline straight-4 2.0 L TPWA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


All Ford gasoline straight-4 2.0 L AOWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 2.0 L AOWB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


Fuel lines	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Ford gasoline straight-5 2.5 L HUWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 2.2 L KNWA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


Fuel lines	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Ford gasoline straight-4 2.3 L SEWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	loosen by 3 turns
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Fourth stage	26°26°26°


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHigh-pressure line


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace high-pressure line.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure pump


All Ford diesel straight-4 2.2 L KNWA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines

expand_moreAt the cylinder head


Bearing casing	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Otherwise	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Replace screws.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


High-pressure pump pulley	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreInjection hoses

expand_moreAll Ford diesel straight-4 2.0 L AZWA engines


First stage	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


On injector	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines


With exhaust gas norm EURO 5	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten in several steps.


All Ford diesel straight-4 2.2 L KNWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines

expand_moreOn injector


First stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


On rail	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


On injector	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L TXWA engines


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Second stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll other modifications


With exhaust gas norm EURO 4	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Tighten in several steps.
With exhaust gas norm EURO 5	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten in several steps.

expand_moreInjection nozzle (injector)

expand_moreAll Ford diesel straight-4 2.0 L AZWA engines

expand_moreNuts


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45°45°45°


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	90°90°90°
Fuel lines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Ford gasoline straight-5 2.5 L HUWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines

expand_moreWith exhaust gas norm EURO 5


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	55°55°55°

expand_moreAll Ford diesel straight-4 2.2 L KNWA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	130°130°130°

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	130°130°130°

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	90°90°90°
Fuel lines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L TXWA engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	55°55°55°

expand_moreAll other modifications

expand_moreWith exhaust gas norm EURO 4


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreWith exhaust gas norm EURO 4, nuts


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45°45°45°

expand_moreWith exhaust gas norm EURO 5


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	55°55°55°

expand_moreInjection pump


High-pressure pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection pump pulley


Wheel	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreAll Ford diesel straight-4 2.0 L AZWC engines


At the exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Ford diesel straight-4 2.2 L KNWA engines	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


At the exhaust manifold	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L TXWA engines


At the exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


At the bracket	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
On exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Turbocharger bracket	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreTurbocharger oil feed line

expand_moreAll other modifications


At the turbocharger	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace filter.


Turbocharger oil return line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Ford gasoline straight-4 2.0 L AOWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L AOWB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All Ford gasoline straight-5 2.5 L HUWA engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All Ford gasoline straight-4 2.3 L SEWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L TNWB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L TPWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreCoolant pump pulley


All Ford diesel straight-4 1.8 L FFWA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreRadiator mounting

expand_more2.0 EcoBoost with gasoline straight-4 2.0 L 200 HP engine (2010.3–)


Bottom	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

Figure 5. Cylinder head, Camshaft bearing.


All Ford diesel straight-4 2.0 L AZWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 5.
All Ford diesel straight-4 1.8 L FFWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


Bearing casing	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
helically from the inside out

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines


With exhaust gas norm EURO 5	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Tighten in several steps. See figure 5.

Figure 6. Cylinder head, Camshaft bearing.


All Ford diesel straight-4 2.2 L KNWA engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
See figure 6.

All Ford diesel straight-4 2.2 L Q4WA engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
See figure 6.
All Ford diesel straight-4 1.8 L QYWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Ford gasoline straight-4 2.3 L SEWA engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford gasoline/natural gas straight-4 2.0 L TBWA engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


All Ford gasoline straight-4 2.0 L TNWA engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Tighten the screws evenly from inside to outside in several steps.
All Ford gasoline straight-4 2.0 L TNWB engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Tighten the screws evenly from inside to outside in several steps.
All Ford gasoline straight-4 2.0 L TPWA engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Tighten the screws evenly from inside to outside in several steps.

expand_moreAll Ford diesel straight-4 2.0 L TXWA engines

Figure 7. Cylinder head, Camshaft bearing, Ford diesel straight-4 2.0 L TXWA.


With exhaust gas norm EURO 5	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Tighten in several steps. See figure 7.

expand_moreAll other modifications


With exhaust gas norm EURO 4	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in several steps. See figure 7.

With exhaust gas norm EURO 5	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
See figure 7.

expand_moreCylinder head screws

expand_moreAll Ford diesel straight-4 2.0 L AZWA engines

Figure 8. Cylinder head, Cylinder head screws, Ford diesel straight-4 2.0 L AZWA.


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws. See figure 8.
Second stage	220°220°220°

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines

expand_moreM12

Figure 9. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.8 L FFWA, M12.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 9.
Second stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Third stage	90°90°90°

expand_moreM12 × 137 screws


Fourth stage	70°70°70°

expand_moreM12 × 177 screws


Fourth stage	90°90°90°

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines

Figure 10. Cylinder head, Cylinder head screws, Ford gasoline straight-5 2.5 L HUWA.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 10.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	130°130°130°

expand_moreAll Ford diesel straight-4 2.2 L KNWA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 10.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	220°220°220°

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines

Figure 11. Cylinder head, Cylinder head screws, Ford diesel straight-4 2.2 L Q4WA.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws. See figure 11.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	220°220°220°

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines

expand_moreM12

Figure 12. Cylinder head, Cylinder head screws, Ford diesel straight-4 1.8 L QYWA, M12.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 12.
Second stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Third stage	90°90°90°

expand_moreM12 × 137 screws


Fourth stage	70°70°70°

expand_moreM12 × 177 screws


Fourth stage	90°90°90°

expand_moreAll Ford gasoline straight-4 2.3 L SEWA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Use new screws.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreAll Ford gasoline/natural gas straight-4 2.0 L TBWA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines

Figure 13. Cylinder head, Cylinder head screws, Ford gasoline straight-4 2.0 L TNWB.


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Replace screws. See figure 13.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	220°220°220°

expand_moreValve cover


All Ford diesel straight-4 2.0 L AZWA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 14.

expand_moreAll Ford diesel straight-4 2.0 L AZWC engines


With exhaust gas norm EURO 4	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 14.
Figure 15. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L AZWC.
With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 15.

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines


With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 15.


All Ford diesel straight-4 2.2 L KNWA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 16.

All Ford diesel straight-4 2.2 L Q4WA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 16.

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L TXWA engines

Figure 17. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L TXWA.


With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 17.


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Use new screws.
Second stage	60°60°60°
Third stage	20°20°20°

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Use new screws.
Second stage	60°60°60°
Third stage	20°20°20°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	70°70°70°

expand_moreCrankshaft central screws

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second stage	180°180°180°


All Ford gasoline straight-5 2.5 L HUWA engines	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Use new screws.

expand_moreAll Ford diesel straight-4 2.2 L KNWA engines


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Use new screw.
Second stage	82°82°82°

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Use new screw.
Second stage	82°82°82°

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreAll Ford gasoline straight-4 2.3 L SEWA engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Ford gasoline/natural gas straight-4 2.0 L TBWA engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	90°90°90°

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreDrive plate

expand_moreAll Ford gasoline straight-4 2.3 L SEWA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m


All Ford gasoline straight-4 2.0 L TNWA engines	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m
Replace screws.
All Ford gasoline straight-4 2.0 L TNWB engines	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m
Replace screws.
All Ford gasoline straight-4 2.0 L TPWA engines	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m
Replace screws.

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	48.68 lbf⋅ft48.68 lbf⋅ft66 N⋅m

expand_moreFlywheel


All Ford diesel straight-4 2.0 L AZWA engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Replace screws.

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	65°65°65°

expand_moreAll Ford diesel straight-4 2.2 L KNWA engines


First stage	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Second stage	34°34°34°

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


First stage	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Second stage	34°34°34°

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreAll Ford gasoline/natural gas straight-4 2.0 L TBWA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m


All Ford gasoline straight-4 2.0 L TNWA engines	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m
Replace screws.
All Ford gasoline straight-4 2.0 L TNWB engines	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m
Replace screws.

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Flywheel cover	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreMain bearing

expand_moreAll Ford diesel straight-4 2.0 L AZWA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	63°63°63°

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws.

expand_moreSecond stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	60°60°60°

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines

expand_moreM10


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
cross-wise from inside to outside
Fifth stage	90°90°90°

expand_moreM8


Third stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace screws.

expand_moreM7


Fourth stage	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Replace screws.

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines

expand_moreWith exhaust gas norm EURO 5


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	82°82°82°

expand_moreAll Ford diesel straight-4 2.2 L KNWA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	82°82°82°
Balance shaft module	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	82°82°82°
Balance shaft module	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws.

expand_moreSecond stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	60°60°60°

expand_moreAll Ford diesel straight-4 2.0 L TXWA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreSecond stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	82°82°82°

expand_moreAll other modifications

expand_moreWith exhaust gas norm EURO 4


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	63°63°63°

expand_moreWith exhaust gas norm EURO 5


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	82°82°82°

expand_moreVibration damper

expand_more2.5 ST with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2006.5–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All Ford gasoline straight-5 2.5 L HUWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 2.2 L KNWA engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All other modifications	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m


Camshaft timing chain guide rail	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing chain tensioner


All Ford diesel straight-4 2.2 L Q4WA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L TNWB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L TPWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreCamshaft timing gear


All Ford diesel straight-4 1.8 L FFWA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m
Replace screws.
All Ford gasoline straight-4 2.0 L TPWA engines	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m
Replace screws.

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	60°60°60°


Chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Control drive chain guide rail	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Control drive chain tensioner	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Control drive sprocket wheel	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


Central screws	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All other modifications	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m


Oil pump drive chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


Central screws	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All other modifications	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m

expand_moreTiming case cover

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines


M10	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll other modifications


M10	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard


All Ford diesel straight-4 2.2 L KNWA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt guard at the bottom


All Ford diesel straight-4 2.2 L KNWA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt guard at the top


All Ford diesel straight-4 2.2 L KNWA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt tensioning roller


All Ford diesel straight-4 1.8 L FFWA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford gasoline straight-5 2.5 L HUWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 2.2 L KNWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
All Ford diesel straight-4 2.2 L Q4WA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
All Ford diesel straight-4 1.8 L QYWA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


All Ford diesel straight-4 1.8 L FFWA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


On engine sump	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


All Ford diesel straight-4 2.2 L Q4WA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreOil drain plug


All Ford diesel straight-4 1.8 L FFWA engines	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
All Ford gasoline straight-5 2.5 L HUWA engines	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
All Ford diesel straight-4 2.2 L KNWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
All Ford gasoline straight-4 2.3 L SEWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-4 2.0 L TNWB engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford gasoline straight-4 2.0 L TPWA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All other modifications	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreOil filter housing

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L KNWA engines


Oil filter cover	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


Oil filter cover	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Ford gasoline straight-4 2.3 L SEWA engines


Oil filter cover	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford gasoline/natural gas straight-4 2.0 L TBWA engines


Oil filter cover	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines


On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


All Ford gasoline straight-5 2.5 L HUWA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Ford gasoline straight-4 2.3 L SEWA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Ford gasoline/natural gas straight-4 2.0 L TBWA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


Oil pump chain wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump

expand_moreAll Ford diesel straight-4 2.0 L AZWA engines


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Otherwise	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m


All Ford gasoline straight-5 2.5 L HUWA engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines

expand_moreWith exhaust gas norm EURO 5


Oil sump lower part	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in several steps.
Oil sump top part	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Tighten in several steps.

expand_moreAll Ford diesel straight-4 2.2 L KNWA engines


Oil sump lower part	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Oil sump top part	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


Oil sump lower part	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil sump top part


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m


All Ford gasoline straight-4 2.3 L SEWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford gasoline/natural gas straight-4 2.0 L TBWA engines


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreOn the engine block


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L TXWA engines

expand_moreOil sump lower part


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil sump top part


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll other modifications


With exhaust gas norm EURO 4	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreWith exhaust gas norm EURO 5


Oil sump lower part	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in several steps.
Oil sump top part	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Tighten in several steps.

expand_moreEngine management

expand_moreCamshaft sensor


All Ford diesel straight-4 2.0 L AZWA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L AZWC engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 1.8 L FFWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-5 2.5 L HUWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 2.0 L KLWA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.2 L KNWA engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Ford diesel straight-4 2.0 L QXWA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L QXWB engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L QXWC engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford diesel straight-4 2.0 L TYWA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L UFWA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L UKWA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCrankshaft sensor


All Ford diesel straight-4 2.0 L AZWA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 1.8 L FFWA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


All Ford diesel straight-4 2.2 L KNWA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m


Exhaust gas temperature sensor	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreGlow plugs


All Ford diesel straight-4 2.0 L AZWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.8 L FFWA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines


With exhaust gas norm EURO 5	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


All Ford diesel straight-4 2.2 L KNWA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford diesel straight-4 2.0 L TXWA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreAll other modifications


With exhaust gas norm EURO 4	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
With exhaust gas norm EURO 5	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreKnock sensor


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


All Ford gasoline straight-4 2.0 L TNWA engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Ford gasoline straight-4 2.0 L AOWA engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Ford gasoline straight-4 2.0 L AOWB engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Ford diesel straight-4 1.8 L FFWA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines

expand_moreOn the engine block

expand_moreM10


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	75°75°75°

expand_moreM8


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	90°90°90°

expand_moreAll Ford diesel straight-4 2.2 L KNWA engines


M10	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L Q4WA engines


M10	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m


All Ford diesel straight-4 1.8 L QYWA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWA engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWB engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All Ford gasoline straight-4 2.0 L TPWA engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreAll other modifications


On the engine block	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m

expand_moreEngine mounting

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m
On engine mounting	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines


On chassis	59 lbf⋅ft59 lbf⋅ft80 N⋅m
On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll other modifications

expand_moreOn chassis


Right	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreOn engine bracket


Right	98.1 lbf⋅ft98.1 lbf⋅ft133 N⋅m

expand_moreSubframe

expand_moreOn chassis


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreSubframe stiffening plate

expand_moreOn chassis


M8	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreTorque arm

expand_moreAll Ford diesel straight-4 1.8 L FFWA engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	loosen by 360°
Third stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


At the subframe	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYWA engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	loosen by 360°
Third stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreAll Ford gasoline straight-4 2.3 L SEWA engines


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Onto torque support bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll other modifications


At the subframe	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreTorque support bracket

expand_moreAll Ford gasoline straight-5 2.5 L HUWA engines


On the engine block	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreAll Ford gasoline/natural gas straight-4 2.0 L TBWA engines


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


All other modifications	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter


All Ford gasoline straight-4 2.0 L AOWA engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford gasoline straight-4 2.0 L AOWB engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford gasoline straight-5 2.5 L HUWA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWA engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWB engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford gasoline straight-4 2.0 L TNWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-4 2.0 L TPWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll other modifications


At the bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Clamps at the turbocharger	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace clamps.
On particle filter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Catalytic converter bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Diesel particulate filter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust manifold


All Ford gasoline straight-4 2.0 L AOWA engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Ford gasoline straight-4 2.0 L AOWB engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Ford diesel straight-4 2.0 L AZWA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Ford diesel straight-4 1.8 L FFWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-5 2.5 L HUWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines


With exhaust gas norm EURO 5	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten in several steps.


All Ford diesel straight-4 2.2 L KNWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 2.2 L Q4WA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten new nuts evenly in several steps.
All Ford diesel straight-4 1.8 L QYWA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 2.3 L SEWA engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWA engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Ford gasoline/natural gas straight-4 2.0 L TBWB engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L TNWB engines


Nuts	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Stud screws	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L TXWA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


With exhaust gas norm EURO 4	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten in several steps.
With exhaust gas norm EURO 5	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten in several steps.

expand_moreExhaust pipe


All Ford diesel straight-4 1.8 L FFWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust pipe bracket


At the subframe	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreFuel supply

expand_moreFuel filter bracket


All Ford diesel straight-4 1.8 L FFWA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L QYWA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford gasoline straight-4 2.3 L SEWA engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreFuel lines


All Ford diesel straight-4 2.2 L KNWA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace fuel line.
Second stage	45°45°45°

expand_moreIgnition system

expand_moreSpark plugs


All Ford gasoline straight-5 2.5 L HUWA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreAll Ford diesel straight-4 2.0 L AZWC engines

expand_moreWith exhaust gas norm EURO 4


MMT6 gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreWith exhaust gas norm EURO 5


MMT6 gearbox	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Otherwise	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All Ford gasoline straight-5 2.5 L HUWA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLWA engines


With exhaust gas norm EURO 5	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All Ford diesel straight-4 2.0 L TXWA engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

2010 Ford S-Max First generation facelift (MK1) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2010 Ford S-Max generations

First generation (MK1)

Ford S-Max First generation facelift (MK1) model years

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