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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 7.38 lbf⋅ft
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHC engines 14.75 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
M8 16.96 lbf⋅ft
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreAuxiliary drive belt tensioner
First step 22.13 lbf⋅ft
Second step 90°
Air-conditioning compressor 16.9618.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 18.44 lbf⋅ft
Air-conditioning compressor pressure line 16.23 lbf⋅ft
Alternator 14.7516.96 lbf⋅ft
expand_moreGenerator bracket
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 18.44 lbf⋅ft
expand_moreAll other modifications
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Vacuum pump 7.38 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust recirculation pipe
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.5–2015.5)
Clamps 3.69 lbf⋅ft
Nuts 17.7 lbf⋅ft
Sealing rings must be replaced.
Screws 6.64 lbf⋅ft
Sealing rings must be replaced.
expand_moreFuel-distributing pipe
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHF engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 16.23 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreHigh-pressure line
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 18.44 lbf⋅ft
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHB engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHC engines 13.28 lbf⋅ft
All other modifications 20.65 lbf⋅ft
expand_moreHigh-pressure pump
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
All other modifications 14.75 lbf⋅ft
expand_moreHigh-pressure pump pulley
Central nuts 70.07 lbf⋅ft
Wheel 14.75 lbf⋅ft
Screws must be replaced.
Injection hoses 20.65 lbf⋅ft
expand_moreInjection nozzle (injector)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreInjection pump
1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2010.5–2015.5) 14.75 lbf⋅ft
expand_moreCharging
expand_moreCharge air pipes
M6 × 25 screws 7.38 lbf⋅ft
M8 × 20 screws 18.44 lbf⋅ft
Charge air compressor 18.44 lbf⋅ft
expand_morePulley for charge-air compressor
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTurbocharger bracket
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.5–2015.5)
At the turbocharger 14.75 lbf⋅ft
On the engine block 29.5 lbf⋅ft
Use new seal and screws.
Turbocharger coolant feed line 5.9 lbf⋅ft
Sealing rings must be replaced.
Turbocharger coolant return line 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger oil feed line
At the turbocharger 16.23 lbf⋅ft
On the engine block 22.13 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll other modifications
At the turbocharger 22.13 lbf⋅ft
Parts must be replaced.
On the engine block 14.75 lbf⋅ft
Parts must be replaced.
expand_moreTurbocharger oil return line
At the turbocharger 12.54 lbf⋅ft
Use new seal and screws.
All other modifications 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_moreCooling system
expand_moreCoolant pump
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 6.64 lbf⋅ft
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHC engines 5.9 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreCoolant pump pulley
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 14.75 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 5.9 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
All other modifications 7.38 lbf⋅ft
Tighten bolts uniformly in several passes.
expand_moreCylinder head screws
Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC.
Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC.
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage 90°
expand_moreValve cover
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 6.64 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHF engines 6.64 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 6.64 lbf⋅ft
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 110.63 lbf⋅ft
Use new screws, and oil the screws.
Second stage 180°
First stage 132.76 lbf⋅ft
Screws must be replaced.
Second stage 135°
expand_moreAll other modifications
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreCrankshaft pulley
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Engine block closure screws 22.13 lbf⋅ft
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreMain bearing
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines Component must not be knocked down.
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreVibration damper
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine control
expand_moreBottom part of the control unit housing
expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2010.5–2015.5)
First stage 3.69 lbf⋅ft
Screws must be replaced.
Second stage 30°
expand_moreCamshaft drive belt deflection pulley
expand_moreM8
Nuts 14.75 lbf⋅ft
Screws 11.06 lbf⋅ft
expand_moreM10
First stage 36.88 lbf⋅ft
Second stage 90°
Camshaft timing chain slip rail 14.75 lbf⋅ft
expand_moreCamshaft timing chain tensioner
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 44.25 lbf⋅ft
All other modifications 6.64 lbf⋅ft
Camshaft timing chain tensioning rail 14.75 lbf⋅ft
expand_moreCamshaft timing gear
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
Chain tensioner 6.64 lbf⋅ft
expand_moreInlet camshaft wheel
First stage 29.5 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
Oil pump drive chain tensioner 5.9 lbf⋅ft
expand_moreOutlet camshaft wheel
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tension rail bearing screws 14.75 lbf⋅ft
expand_moreTiming case cover
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
Toothed belt guard 7.38 lbf⋅ft
Screws must be replaced.
expand_moreToothed belt tensioning roller
First stage 14.75 lbf⋅ft
Nuts must be replaced.
Second stage 45°
expand_moreTop part of control unit housing
1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2010.5–2015.5) 5.9 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines 5.9 lbf⋅ft
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHC engines 5.9 lbf⋅ft
All other modifications 8.11 lbf⋅ft
Oil drain plug 22.13 lbf⋅ft
Screws must be replaced.
expand_moreOil filter
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 18.44 lbf⋅ft
Slightly oil sealing lips.
All other modifications 14.75 lbf⋅ft
expand_moreOil filter housing
Oil filter cover 18.44 lbf⋅ft
Sealing rings must be replaced.
expand_moreOn the engine block
First stage 10.33 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 10.33 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreOil pump
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 11.8 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 11.8 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHF engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CLCA engines 11.06 lbf⋅ft
expand_moreAll other modifications
First stage 10.33 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil pump chain wheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil sump
At the gearbox 29.5 lbf⋅ft
On the engine block 9.59 lbf⋅ft
All other modifications 9.59 lbf⋅ft
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Crankshaft sensor 3.69 lbf⋅ft
expand_moreExhaust gas temperature sensor
On exhaust manifold 33.19 lbf⋅ft
On particle filter 44.25 lbf⋅ft
All other modifications 33.19 lbf⋅ft
Glow plugs 13.28 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Lambda sensor 36.88 lbf⋅ft
Use hot screw paste
expand_moreEngine mounting
expand_moreEngine bracket
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 36.88 lbf⋅ft
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreEngine mounting
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreStrut
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreSubframe
Heat plate 3-fold screwed together 4.43 lbf⋅ft
Self-tapping screws.
expand_moreOn chassis
expand_moreM12 × 1,5 screws
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn console
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
expand_moreAt the subframe
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAt the gearbox
expand_moreClass 8.8 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreClass 10.9
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreExhaust system
Catalytic converter 16.96 lbf⋅ft
Nuts must be replaced.
expand_moreDiesel particulate filter
Clamps at the turbocharger 5.16 lbf⋅ft
Sealing rings must be replaced.
Nuts at the bracket 18.44 lbf⋅ft
expand_moreExhaust manifold
First stage 13.28 lbf⋅ft
Replace the nuts and tighten alternately
Second stage 8.85 lbf⋅ft
Third stage 8.85 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Seals and nuts must be replaced.
expand_moreExhaust manifold heat shields
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.5–2015.5) 17.7 lbf⋅ft
Exhaust pipe 16.9618.44 lbf⋅ft
Nuts must be replaced.
Exhaust pipe bracket 18.44 lbf⋅ft
Particle filter bracket 18.44 lbf⋅ft
expand_moreFuel supply
expand_moreFuel lines
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 20.65 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 18.44 lbf⋅ft
expand_moreIgnition system
Spark plugs 18.44 lbf⋅ft
expand_moreStart system
Starter 55.32 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2015 Volkswagen Touran user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Touran service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2015 Volkswagen Touran you're not only saving money, but also also improving your technical skills and learning something new.

2015 Volkswagen Touran generations

In 2015 Volkswagen offered 2 generations of the Touran. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Volkswagen Touran First generation second facelift model years

Units:
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