2011 Volkswagen Touran engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Volkswagen gasoline straight-4 1.4 Liters CAVB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines


M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAuxiliary drive belt tensioner


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°


Air-conditioning compressor	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Air-conditioning compressor pressure line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Alternator	14.75–16.96 lbf⋅ft14.75–16.96 lbf⋅ft20–23 N⋅m

expand_moreGenerator bracket


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Vacuum pump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion

expand_moreExhaust recirculation pipe

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.5–2015.5)


Clamps	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Nuts	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Sealing rings must be replaced.
Screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreFuel-distributing pipe


All Volkswagen diesel straight-4 1.6 Liters CAYB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHF engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFJA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CLCA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreHigh-pressure line


All Volkswagen gasoline straight-4 1.4 Liters CAVB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHC engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreHigh-pressure pump pulley


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.


Injection hoses	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreInjection pump


1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2010.5–2015.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCharging

expand_moreCharge air pipes


M6 × 25 screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8 × 20 screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Charge air compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePulley for charge-air compressor


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTurbocharger bracket

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.5–2015.5)


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.


Turbocharger coolant feed line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
Turbocharger coolant return line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil feed line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


At the turbocharger	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreAll other modifications


At the turbocharger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Parts must be replaced.

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline straight-4 1.4 Liters CAVB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCoolant pump pulley


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten the screws cross-wise from inside to outside.
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten bolts uniformly in several passes.

expand_moreCylinder head screws

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover


All Volkswagen diesel straight-4 1.6 Liters CAYB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHC engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHF engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFJA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CLCA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Use new screws, and oil the screws.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Screws must be replaced.
Second stage	135°135°135°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLCA engines


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Screws must be replaced.
Second stage	135°135°135°

expand_moreAll other modifications


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreCrankshaft pulley


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine block closure screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreMain bearing


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	Component must not be knocked down.

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreBottom part of the control unit housing

expand_more1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2010.5–2015.5)


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	30°30°30°

expand_moreCamshaft drive belt deflection pulley

expand_moreM8


Nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	90°90°90°


Camshaft timing chain slip rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain tensioner


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Camshaft timing chain tensioning rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreInlet camshaft wheel


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°


Oil pump drive chain tensioner	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreOutlet camshaft wheel


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Tension rail bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTiming case cover


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.

expand_moreToothed belt tensioning roller


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
Second stage	45°45°45°

expand_moreTop part of control unit housing


1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2010.5–2015.5)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


All Volkswagen gasoline straight-4 1.4 Liters CAVB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.

expand_moreOil filter


All Volkswagen diesel straight-4 2.0 Liters CLCA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Slightly oil sealing lips.
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil filter housing


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.

expand_moreOn the engine block

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreOil pump


All Volkswagen diesel straight-4 1.6 Liters CAYB engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYC engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHC engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHF engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFJA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CLCA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m


All other modifications	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Crankshaft sensor	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreExhaust gas temperature sensor

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


On exhaust manifold	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On particle filter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Glow plugs	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreEngine mounting

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe


Heat plate 3-fold screwed together	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Self-tapping screws.

expand_moreOn chassis

expand_moreM12 × 1,5 screws


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn console


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox

expand_moreClass 8.8 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreClass 10.9


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system


Catalytic converter	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.

expand_moreDiesel particulate filter


Clamps at the turbocharger	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Sealing rings must be replaced.
Nuts at the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Replace the nuts and tighten alternately
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Third stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Seals and nuts must be replaced.

expand_moreExhaust manifold heat shields


2.0 TDI with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2010.5–2015.5)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


Exhaust pipe	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m
Nuts must be replaced.
Exhaust pipe bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Particle filter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel supply

expand_moreFuel lines


All Volkswagen diesel straight-4 1.6 Liters CAYB engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system


Starter	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2011 Volkswagen Touran user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Touran service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2011 Volkswagen Touran you're not only saving money, but also also improving your technical skills and learning something new.

2011 Volkswagen Touran First generation second facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Touran First generation second facelift model years

Suggest edit