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Condition Value
expand_moreAir intake system
Induction-pipe flap control unit 7.38 lbf⋅ft
expand_moreIntake manifold
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 18.44 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 18.44 lbf⋅ft
Lower section of intake manifold 14.75 lbf⋅ft
Upper section of intake manifold 5.9 lbf⋅ft
All other modifications 14.7516.23 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
expand_moreWith automatic tensioner
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreWith tension pulley
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
Compressor belt 16.96 lbf⋅ft
expand_moreWith manual transmission
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreWith twin clutch gearbox
Top 16.96 lbf⋅ft
expand_moreBottom
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 16.9618.44 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
First stage 22.13 lbf⋅ft
Second stage 90°
Air compressor 18.44 lbf⋅ft
Air-conditioning compressor 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 18.44 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Air-conditioning compressor pressure line 16.23 lbf⋅ft
expand_moreAlternator
All Volkswagen CNG straight-4 2.0 Liters BSX engines 14.75 lbf⋅ft
All other modifications 16.9618.44 lbf⋅ft
expand_moreGenerator bracket
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 38.35 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 38.35 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 38.35 lbf⋅ft
All other modifications 33.19 lbf⋅ft
Tighten from inside to outside.
expand_moreVacuum pump
All Volkswagen diesel straight-4 2.0 Liters AZV engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BKD engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMN engines 14.75 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust recirculation pipe
All Volkswagen diesel straight-4 1.9 Liters BXE engines 16.23 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BKC engines 16.23 lbf⋅ft
expand_moreAll other modifications
Nuts 18.44 lbf⋅ft
Seals and nuts must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
expand_moreFuel-distributing pipe
All Volkswagen diesel straight-4 2.0 Liters BKD engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 16.23 lbf⋅ft
All Volkswagen CNG straight-4 2.0 Liters BSX engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreInjection hoses
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2003.8–2010.5)
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 20.65 lbf⋅ft
expand_moreInjection nozzle (injector)
First stage 2.21 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 180°
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 2.21 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 180°
Lower section of intake manifold 14.75 lbf⋅ft
First stage 2.21 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 180°
expand_moreAll other modifications
First stage 8.85 lbf⋅ft
Screws must be replaced.
Second stage 270°
expand_moreInjection pump
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCharging
expand_moreCharge air pipes
M6 5.9 lbf⋅ft
M10 18.44 lbf⋅ft
M6 × 25 screws 7.38 lbf⋅ft
M8 × 20 screws 18.44 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMM engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMN engines 18.44 lbf⋅ft
expand_moreAll other modifications
M6 5.9 lbf⋅ft
M8 11.06 lbf⋅ft
expand_moreTurbocharger bracket
At the turbocharger 14.75 lbf⋅ft
On the engine block 29.5 lbf⋅ft
Turbocharger coolant feed line 5.9 lbf⋅ft
Sealing rings must be replaced.
Turbocharger coolant return line 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger oil feed line
expand_moreOn exhaust manifold support
Nuts 18.44 lbf⋅ft
Nuts must be replaced.
Screws 7.38 lbf⋅ft
Union nuts 16.23 lbf⋅ft
expand_moreOn exhaust manifold support
Nuts 18.44 lbf⋅ft
Nuts must be replaced.
Screws 7.38 lbf⋅ft
Union nuts 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 22.13 lbf⋅ft
Parts must be replaced.
At the turbocharger 22.13 lbf⋅ft
Parts must be replaced.
On the engine block 14.75 lbf⋅ft
Parts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters BMM engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 22.13 lbf⋅ft
Parts must be replaced.
At the turbocharger 22.13 lbf⋅ft
Parts must be replaced.
On the engine block 14.75 lbf⋅ft
Parts must be replaced.
expand_moreAll other modifications
Support screws 7.38 lbf⋅ft
Union nuts 16.23 lbf⋅ft
expand_moreTurbocharger oil return line
At the turbocharger 14.75 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 18.44 lbf⋅ft
Banjo bolts on the engine block 44.25 lbf⋅ft
Use new seal and screws.
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
At the turbocharger 14.75 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
Support at turbocharger 18.44 lbf⋅ft
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Banjo bolts on the engine block 44.25 lbf⋅ft
Sealing rings must be replaced.
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 18.44 lbf⋅ft
Banjo bolts on the engine block 44.25 lbf⋅ft
Use new seal and screws.
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_moreCooling system
expand_moreCoolant pump
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines 5.9 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreCoolant pump pulley
All other modifications 17.7 lbf⋅ft
Radiator mounting 8.11 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
All Volkswagen diesel straight-4 2.0 Liters AZV engines 14.75 lbf⋅ft
Tighten crosswise from inside to outside.
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 16.96 lbf⋅ft
Tighten gradually and alternately from inside to outside.
All Volkswagen diesel straight-4 2.0 Liters BKD engines 14.75 lbf⋅ft
Tighten gradually and alternately from inside to outside.
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 7.38 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMN engines 14.75 lbf⋅ft
Tighten gradually and alternately from inside to outside.
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 16.96 lbf⋅ft
Tighten gradually and alternately from inside to outside.
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 16.96 lbf⋅ft
Tighten gradually and alternately from inside to outside.
All Volkswagen CNG straight-4 2.0 Liters BSX engines 14.75 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
expand_moreAll other modifications
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCylinder head screws
Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.9 Liters BKC.
Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.9 Liters BKC.
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage 90°
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage 90°
expand_moreCylinder head screws shank length (new)
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 4.02 in
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 4.02 in
All Volkswagen CNG straight-4 2.0 Liters BSX engines 4.53 in
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 4.02 in
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines 4.02 in
All other modifications 6.54 in
expand_moreRocker bridge
First stage 14.75 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
expand_moreValve cover
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
All other modifications 7.38 lbf⋅ft
Tighten cross-wise.
Valve play adjusting screw lock nuts 22.13 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft pulley
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreDrive plate
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Engine block closure screws 22.13 lbf⋅ft
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Flywheel cover 7.38 lbf⋅ft
expand_moreMain bearing
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreVibration damper
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine control
expand_moreCamshaft adjuster
First stage 14.75 lbf⋅ft
Second stage 45°
expand_moreCamshaft drive belt deflection pulley
expand_moreTop
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Bottom 14.75 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreM12
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
M8 14.75 lbf⋅ft
expand_moreM12
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
M8 14.75 lbf⋅ft
expand_moreM12
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 14.75 lbf⋅ft
Camshaft timing chain slip rail 14.75 lbf⋅ft
Camshaft timing chain tensioner 7.38 lbf⋅ft
expand_moreCamshaft timing gear
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 73.76 lbf⋅ft
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Second stage 45°
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Second stage 45°
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 73.76 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 73.76 lbf⋅ft
All Volkswagen CNG straight-4 2.0 Liters BSX engines 73.76 lbf⋅ft
expand_moreAll other modifications
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
Chain tensioner 6.64 lbf⋅ft
expand_moreInlet camshaft wheel
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
Oil pump drive chain tensioner 11.06 lbf⋅ft
expand_moreOutlet camshaft wheel
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tension rail bearing screws 14.75 lbf⋅ft
expand_moreTiming case cover
All Volkswagen diesel straight-4 1.9 Liters BKC engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BLS engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BRU engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXE engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXF engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXJ engines 7.38 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
Toothed belt guard at the bottom 7.38 lbf⋅ft
Use screw-locking compound.
Toothed belt guard at the top 7.38 lbf⋅ft
Use screw-locking compound.
Toothed belt guard center 7.38 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt tensioning roller
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters AXW engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 16.96 lbf⋅ft
All Volkswagen CNG straight-4 2.0 Liters BSX engines 16.96 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Nuts must be replaced.
Second stage 45°
Top part of control unit housing 7.38 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 8.11 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines 5.9 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Oil drain plug 22.13 lbf⋅ft
Screws must be replaced.
expand_moreOil filter housing
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 11.06 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil lines
Banjo screws 22.13 lbf⋅ft
M6 5.9 lbf⋅ft
Oil pressure sensor 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreOil pump
First stage 11.06 lbf⋅ft
Second stage 90°
expand_moreOil pump chain wheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil sump
At the gearbox 18.44 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
At the gearbox 18.44 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreAll other modifications
At the gearbox 33.19 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Screws must be replaced.
expand_moreCharge air pressure sensor
All Volkswagen diesel straight-4 2.0 Liters AZV engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BKD engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLG engines 3.69 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMN engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BMY engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVB engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CAVC engines 3.69 lbf⋅ft
All other modifications 2.21 lbf⋅ft
expand_moreCrankshaft sensor
All Volkswagen diesel straight-4 2.0 Liters AZV engines 3.69 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BKD engines 3.69 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMM engines 3.69 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMN engines 3.69 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Exhaust gas temperature sensor 33.19 lbf⋅ft
Use hot screw paste
expand_moreGlow plugs
Ceramic glow plug 8.85 lbf⋅ft
Metal glow plug 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 13.28 lbf⋅ft
Ceramic glow plug 8.85 lbf⋅ft
Metal glow plug 7.38 lbf⋅ft
Ceramic glow plug 8.85 lbf⋅ft
Metal glow plug 7.38 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 40.57 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 40.57 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 40.57 lbf⋅ft
All Volkswagen CNG straight-4 2.0 Liters BSX engines 40.57 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Use hot screw paste
expand_moreEngine mounting
expand_moreEngine bracket
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreAll other modifications
On the engine block 33.19 lbf⋅ft
expand_moreEngine mounting
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreStrut
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreSubframe
Heat plate 3-fold screwed together 4.43 lbf⋅ft
Self-tapping screws.
expand_moreOn chassis
expand_moreM12 × 1,5 screws
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn console
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
expand_moreAt the subframe
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAt the gearbox
expand_moreClass 8.8 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreClass 10.9
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreExhaust system
expand_moreCatalytic converter
All Volkswagen diesel straight-4 2.0 Liters AZV engines 5.16 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BKC engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BKD engines 5.16 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BLS engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMN engines 5.16 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BRU engines 5.9 lbf⋅ft
All Volkswagen CNG straight-4 2.0 Liters BSX engines 29.5 lbf⋅ft
Nuts must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BXE engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXF engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXJ engines 5.9 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Catalytic converter bracket 29.5 lbf⋅ft
Differential pressure sensor lines 33.19 lbf⋅ft
Exhaust manifold 18.44 lbf⋅ft
Replace the nuts and use fitting paste
expand_moreExhaust manifold heat shields
All Volkswagen diesel straight-4 2.0 Liters AZV engines 18.44 lbf⋅ft
Nuts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters BKD engines 18.44 lbf⋅ft
Nuts must be replaced.
All other modifications 14.75 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe
At the subframe 18.44 lbf⋅ft
Strut 29.5 lbf⋅ft
At the subframe 18.44 lbf⋅ft
Strut 29.5 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe bracket
Strut 29.5 lbf⋅ft
Otherwise 18.44 lbf⋅ft
Strut 29.5 lbf⋅ft
Otherwise 18.44 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Particle filter bracket 29.5 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter bracket
All Volkswagen gasoline straight-4 1.6 Liters BGU engines 2.21 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSE engines 2.21 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BSF engines 2.21 lbf⋅ft
All Volkswagen CNG straight-4 2.0 Liters BSX engines 2.21 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All other modifications 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
M10 44.25 lbf⋅ft
M12 55.32 lbf⋅ft
expand_moreAll other modifications
M10 29.5 lbf⋅ft
M12 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Volkswagen Touran user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Touran service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Volkswagen Touran you're not only saving money, but also also improving your technical skills and learning something new.

Volkswagen Touran First generation first facelift model years

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