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Condition Value
expand_moreAir intake system
expand_moreInduction-pipe flap control unit
2.0 R WRC with gasoline straight-4 2.0 L 217 HP at 4500 RPM, 350 N⋅m at 2500 RPM engine (2013.8–) 5.16 lbf⋅ft
expand_moreIntake manifold
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 6.64 lbf⋅ft
All Volkswagen diesel straight-3 1.2 Liters CFWA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines 5.9 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CLNA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 5.9 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines 7.38 lbf⋅ft
Tighten screws from the inside outwards.
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 6.64 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreIntake manifold support
On intake manifold 7.38 lbf⋅ft
On the engine block 16.96 lbf⋅ft
On intake manifold 7.38 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
First stage 14.75 lbf⋅ft
Second stage 90°
All other modifications 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
Compressor belt 16.96 lbf⋅ft
Top 16.96 lbf⋅ft
expand_moreBottom
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 16.96 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines 16.96 lbf⋅ft
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAuxiliary drive belt tensioner
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 22.13 lbf⋅ft
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Second stage 90°
expand_moreAir-conditioning compressor
All Volkswagen diesel straight-3 1.2 Liters CFWA engines 33.19 lbf⋅ft
expand_moreAluminium screws
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Steel screws 18.44 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreOther M10 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreOther M10 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines 36.88 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines 16.23 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Sealing rings must be replaced.
expand_moreAlternator
All Volkswagen gasoline straight-4 1.4 Liters CDDA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines 36.88 lbf⋅ft
All other modifications 16.9618.44 lbf⋅ft
expand_moreAlternator pulley
All other modifications 59 lbf⋅ft
expand_moreGenerator bracket
All Volkswagen gasoline straight-4 1.4 Liters CDDA engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 29.5 lbf⋅ft
Tighten crosswise from inside to outside.
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines 36.88 lbf⋅ft
First stage 14.75 lbf⋅ft
Second stage 180°
expand_moreAll other modifications
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreOther M10 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_morePower steering pump bracket
expand_moreOn chassis
First stage 14.75 lbf⋅ft
Second stage 90°
Hydraulic lines at the servo-steering pump 22.13 lbf⋅ft
Sealing rings must be replaced.
Power steering pump bracket 5.16 lbf⋅ft
expand_moreTensioning device for air-conditioning compressor auxiliary drive belt
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
Vacuum pump 7.38 lbf⋅ft
expand_moreCarburetion
Exhaust gas return valve 7.38 lbf⋅ft
expand_moreExhaust recirculation pipe
Clamps 5.9 lbf⋅ft
Screws 16.96 lbf⋅ft
expand_moreFuel-distributing pipe
All Volkswagen diesel straight-4 1.6 Liters CAYA engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 5.16 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 5.16 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 5.16 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines 16.23 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CLNA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 5.16 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 14.75 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 5.16 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines 5.16 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 14.75 lbf⋅ft
All other modifications 6.647.38 lbf⋅ft
Tighten in several steps.
expand_moreHigh-pressure line
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 19.91 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 20.65 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 20.65 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 20.65 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreHigh-pressure pump
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage Screw in manually up to stop.
Screws must be replaced.
Second stage 14.75 lbf⋅ft
Tighten gradually cross-wise
Third stage 90°
First stage Screw in screw(s) by hand.
Screws must be replaced.
Second stage 14.75 lbf⋅ft
Third stage 90°
First stage Screw in screw(s) by hand.
Tighten bolts uniformly in several passes.
Second stage 14.75 lbf⋅ft
Third stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreLong screws
Third stage 14.75 lbf⋅ft
Screws must be replaced.
Fourth stage 180°
expand_moreSupport on high-pressure pump
Fifth stage 14.75 lbf⋅ft
Sixth stage 45°
First stage Screw in screw(s) by hand.
Screws must be replaced.
Second stage 14.75 lbf⋅ft
Screw connections need to be loosened or tightened in steps of 90°.
Third stage 90°
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreHigh-pressure pump pulley
Central nuts 70.07 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 70.07 lbf⋅ft
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 70.07 lbf⋅ft
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 70.07 lbf⋅ft
Screws must be replaced.
expand_moreAll other modifications
Central nuts 70.07 lbf⋅ft
Wheel 14.75 lbf⋅ft
Screws must be replaced.
Injection hoses 20.65 lbf⋅ft
expand_moreInjection nozzle (injector)
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 180°
Pressure tube connection 29.5 lbf⋅ft
expand_moreInjection pump
expand_moreLong screws
First stage 14.75 lbf⋅ft
Second stage 180°
expand_moreShort screws
First stage 14.75 lbf⋅ft
Second stage 45°
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreAll other modifications
High-pressure pump 14.75 lbf⋅ft
Pressure tube connection 29.5 lbf⋅ft
Components must be replaced.
expand_moreCharging
expand_moreCharge air pipes
M6 × 25 screws 7.38 lbf⋅ft
M8 × 20 screws 18.44 lbf⋅ft
All other modifications 5.166.64 lbf⋅ft
expand_moreTurbo charger
All Volkswagen gasoline straight-4 1.2 Liters CBZC engines 10.33 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.2 Liters CJZB engines 10.33 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines 10.33 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.2 Liters CJZD engines 10.33 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 10.33 lbf⋅ft
Nuts must be replaced.
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreTurbocharger bracket
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines 22.13 lbf⋅ft
Screws must be replaced.
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 22.13 lbf⋅ft
Screws must be replaced.
All other modifications 7.38 lbf⋅ft
expand_moreTurbocharger coolant feed line
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 25.81 lbf⋅ft
All other modifications 5.96.64 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger coolant return line
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 25.81 lbf⋅ft
Sealing rings must be replaced.
All other modifications 5.96.64 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger oil feed line
At the turbocharger 22.13 lbf⋅ft
Parts must be replaced.
On the engine block 14.75 lbf⋅ft
Parts must be replaced.
At the turbocharger 14.75 lbf⋅ft
On the engine block 19.91 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreTurbocharger oil return line
At the turbocharger 10.33 lbf⋅ft
expand_moreOn the engine block
First stage 5.9 lbf⋅ft
Second stage 45°
All other modifications 6.64 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All Volkswagen gasoline straight-4 1.4 Liters CAVE engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYA engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 11.06 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 7.38 lbf⋅ft
All Volkswagen diesel straight-3 1.2 Liters CFWA engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-3 1.2 Liters CGPA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 8.85 lbf⋅ft
Gradually tighten screws crosswise.
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 8.85 lbf⋅ft
Gradually tighten screws crosswise.
First stage Screw in new screw(s) hand-tight.
Tighten the screws cross-wise from inside to outside.
Second stage 7.38 lbf⋅ft
Third stage Pretension coolant pump with 30 Nm
using a torque wrench and keep up
pretension.
Fourth stage 7.38 lbf⋅ft
Screws 1, 2, and 5
Fifth stage 8.85 lbf⋅ft
Screws 1 - 5
First stage Screw in screw(s) by hand.
Tighten the screws cross-wise from inside to outside.
Second stage 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CLNA engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 7.38 lbf⋅ft
expand_moreScrews 1 – 5
First stage Screw in new screw(s) hand-tight.
Second stage 7.38 lbf⋅ft
Third stage Slacken screw(s) by 1 turn
Fourth stage 7.38 lbf⋅ft
Screws 1, 2, and 5. Pretension coolant pump with 30 Nm using a torque wrench and keep up pretension.
Fifth stage 8.85 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHE engines 5.9 lbf⋅ft
First stage Screw in new screw(s) hand-tight.
Second stage 7.38 lbf⋅ft
First stage Screw in new screw(s) hand-tight.
Second stage 7.38 lbf⋅ft
Third stage Slacken screw(s) by 1 turn
Fourth stage 7.38 lbf⋅ft
Fifth stage 8.85 lbf⋅ft
expand_moreAt the cylinder head
First stage Screw in screw(s) by hand.
Screws 1 - 5
Second stage 7.38 lbf⋅ft
Screws 1 - 5
Third stage 360° detach
Screws 1 - 5
Fourth stage Pretension coolant pump with 30 Nm
using a torque wrench and keep up
pretension.
Fifth stage 7.38 lbf⋅ft
Screws 1, 2, and 5. The tightening sequence is: 2 - 1 - 5.
Sixth stage 8.85 lbf⋅ft
Screws 1 – 5. The tightening sequence is: 3 - 4 - 5 - 1 - 2.
Figure 1. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZEA.
Figure 1. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZEA.
Coolant pump 5.16 lbf⋅ft
Note correct order of tensioning. See figure 1.
With an electric pump 14.75 lbf⋅ft
Otherwise 6.64 lbf⋅ft
Tighten screws crosswise.
All other modifications 14.75 lbf⋅ft
expand_moreCoolant pump pulley
All Volkswagen gasoline straight-4 1.4 Liters CAVE engines 17.7 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHE engines 17.7 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Coolant thermostat housing 5.166.64 lbf⋅ft
Tighten the screws crosswise.
expand_moreCoolant pump drive wheel
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 14.75 lbf⋅ft
First stage 7.38 lbf⋅ft
Bolts must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFan wheel
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 5.9 lbf⋅ft
All other modifications 3.69 lbf⋅ft
Radiator mounting 3.69 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
Figure 2. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC.
Figure 2. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC.
First stage Tighten by hand
See figure 2.
Second stage 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 5.9 lbf⋅ft
Figure 3. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.2 Liters CBZC.
Figure 3. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.2 Liters CBZC.
First stage 7.38 lbf⋅ft
See figure 3.
Second stage 180°
First stage 7.38 lbf⋅ft
See figure 3.
Second stage 180°
Figure 4. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 2.0 Liters CDLJ.
Figure 4. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 2.0 Liters CDLJ.
First stage Tighten bolt(s) until hand-tight.
See figure 4.
Second stage 5.9 lbf⋅ft
Third stage 90°
All Volkswagen diesel straight-3 1.2 Liters CFWA engines 7.38 lbf⋅ft
Figure 5. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-3 1.0 Liters CHYA.
Figure 5. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-3 1.0 Liters CHYA.
expand_moreBearing casing
See figure 5.
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 7.38 lbf⋅ft
Figure 6. Cylinder head, Camshaft bearing, Volkswagen diesel straight-3 1.4 Liters CUSA.
Figure 6. Cylinder head, Camshaft bearing, Volkswagen diesel straight-3 1.4 Liters CUSA.
First stage Tighten bolt(s) until hand-tight.
See figure 6.
expand_moreSecond stage
Screws 1 – 2 14.75 lbf⋅ft
Screws 3 – 10 5.9 lbf⋅ft
Figure 7. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.4 Liters CZEA.
Figure 7. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.4 Liters CZEA.
First stage 7.38 lbf⋅ft
Screws must be replaced. See figure 7.
Second stage 180°
Figure 8. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.8 Liters DAJB.
Figure 8. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.8 Liters DAJB.
First stage Screw in screw(s) by hand.
See figure 8.
Second stage 5.9 lbf⋅ft
Third stage 90°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Second stage 180°
expand_moreCylinder head screws
Figure 9. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC.
Figure 9. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC.
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 9.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 9.
Second stage 90°
Third stage 90°
Figure 10. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.2 Liters CBZC.
Figure 10. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.2 Liters CBZC.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 10.
Second stage 90°
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 10.
Second stage 90°
Third stage 90°
Fourth stage 90°
Figure 11. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters CDLJ.
Figure 11. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters CDLJ.
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 90°
Third stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 90°
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 90°
Third stage 90°
Fourth stage 90°
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 66.38 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 90°
Third stage 90°
expand_moreScrews 11
Fourth stage 2.95 lbf⋅ft
Fifth stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 11.
Second stage 90°
Third stage 90°
Cylinder head screws shank length (new) 5.43 in
expand_moreValve cover
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
First stage 5.9 lbf⋅ft
Tighten new screws crosswise in inside-to-outside order.
Second stage 90°
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tighten from inside to outside.
Figure 12. Cylinder head, Valve cover.
Figure 12. Cylinder head, Valve cover.
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 7.38 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 90°
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
expand_moreEngine block
expand_moreBalance shaft module
First stage 2.95 lbf⋅ft
Repair work on components of the restraint system is not allowed, new parts must always be used.
Second stage 45°
expand_moreConnecting rod bearing
First stage 33.19 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
Oil lightly
First stage 33.19 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced. Lightly lubricate the screws.
Second stage 90°
expand_moreCrankcase ventilation
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 3.69 lbf⋅ft
All other modifications 6.647.38 lbf⋅ft
Tighten new screws crosswise in outside-to-inside order.
expand_moreCrankshaft central screws
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreWith threaded screw head
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreOtherwise
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 132.76 lbf⋅ft
Screws must be replaced.
Second stage 135°
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 110.63 lbf⋅ft
Screws must be replaced. Lightly oil the screws.
Second stage 180°
expand_moreCrankshaft pulley
First stage 7.38 lbf⋅ft
Second stage 90°
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreDrive plate
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 44.25 lbf⋅ft
Screws must be replaced. Tighten new screws crosswise.
Second stage 90°
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Engine block closure screws 22.13 lbf⋅ft
Sealing rings must be replaced.
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFlywheel cover
1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2009.11–) 29.5 lbf⋅ft
expand_moreMain bearing
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Figure 13. Engine block, Main bearing, Volkswagen gasoline straight-4 1.8 Liters DAJB.
Figure 13. Engine block, Main bearing, Volkswagen gasoline straight-4 1.8 Liters DAJB.
First stage Tighten by hand
Screws must be replaced. See figure 13.
expand_moreScrews 1 – 10
Second stage 47.94 lbf⋅ft
Third stage 90°
expand_moreScrews 11
Fourth stage 14.75 lbf⋅ft
Fifth stage 90°
All other modifications Component must not be knocked down.
expand_moreVibration damper
expand_moreWith threaded screw head
First stage 110.63 lbf⋅ft
Second stage 180°
expand_moreOtherwise
First stage 66.38 lbf⋅ft
Second stage 90°
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
First stage 44.25 lbf⋅ft
Screws must be replaced. Tighten new screws crosswise.
Second stage 90°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine control
expand_moreBalance shaft timing chain guide rail
Bearing screws 14.75 lbf⋅ft
expand_moreBalance shaft timing chain tension rail
Bearing screws 14.75 lbf⋅ft
Screws must be replaced.
expand_moreBottom part of the control unit housing
First stage 3.69 lbf⋅ft
Screws must be replaced. M6 x 20
Second stage 30°
expand_moreAluminium screws
First stage 2.95 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreSteel screws
First stage 5.9 lbf⋅ft
Second stage 45°
expand_moreCamshaft adjuster
expand_more1.6 with gasoline straight-4 1.6 L 89 HP engine (2014.7–)
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 135°
Locking screws 14.75 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
M8 14.75 lbf⋅ft
expand_moreM10
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 1.4 Liters CDDA engines 36.88 lbf⋅ft
Top 16.96 lbf⋅ft
Screws must be replaced.
Bottom 24.34 lbf⋅ft
Screws must be replaced.
Top 11.06 lbf⋅ft
expand_moreCenter
First stage 36.88 lbf⋅ft
Second stage 90°
Bottom 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines 36.88 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines 36.88 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 16.96 lbf⋅ft
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 16.96 lbf⋅ft
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 16.96 lbf⋅ft
Screws must be replaced.
All other modifications 33.19 lbf⋅ft
Screws must be replaced.
Camshaft timing chain guide rail 14.75 lbf⋅ft
expand_moreCamshaft timing chain slip rail
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 14.75 lbf⋅ft
Bearing screws 7.38 lbf⋅ft
Screws 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 14.75 lbf⋅ft
All other modifications 13.28 lbf⋅ft
expand_moreCamshaft timing chain tensioner
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 44.25 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 13.28 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing gear
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 73.76 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 73.76 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 73.76 lbf⋅ft
expand_moreAll other modifications
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
Chain tensioner 6.64 lbf⋅ft
expand_moreControl drive chain tensioner
First stage 2.95 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreControl drive chain tensioning rail
Bearing screws 14.75 lbf⋅ft
Control drive timing chain slip rail 14.75 lbf⋅ft
expand_moreControl unit for intake valve timing
2.0 R WRC with gasoline straight-4 2.0 L 217 HP at 4500 RPM, 350 N⋅m at 2500 RPM engine (2013.8–) 2.95 lbf⋅ft
Coupling drive tensioning roller 14.75 lbf⋅ft
Drive chain balance shaft tensioner 62.69 lbf⋅ft
Use screw-locking compound.
expand_moreInlet camshaft wheel
First stage 29.5 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Cap 14.75 lbf⋅ft
Seals must be replaced.
expand_moreCentral screws
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
expand_moreCentral screws
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 135°
Cap 14.75 lbf⋅ft
Seals must be replaced.
expand_moreOil pump drive chain tensioner
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines 6.64 lbf⋅ft
Screws must be replaced.
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 6.64 lbf⋅ft
Screws must be replaced.
All other modifications 11.06 lbf⋅ft
Do not dismantle
expand_moreOutlet camshaft wheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCap
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreCentral screws
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 135°
expand_moreCap
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreCentral screws
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 135°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTiming case cover
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
M6 7.38 lbf⋅ft
Use sealant.
M10 36.88 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
M10 33.19 lbf⋅ft
expand_moreToothed belt guard
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 8.11 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt guard at the bottom
All Volkswagen gasoline straight-4 1.4 Liters CDDA engines 8.85 lbf⋅ft
Screws must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines 8.85 lbf⋅ft
Screws must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines 8.85 lbf⋅ft
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 8.85 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 8.85 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 8.85 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt guard at the top
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 8.85 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 8.85 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 8.85 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt guard center
First stage 5.16 lbf⋅ft
Screws must be replaced.
Second stage 29.5 lbf⋅ft
Third stage 90°
First stage 5.16 lbf⋅ft
Screws must be replaced.
Second stage 29.5 lbf⋅ft
Third stage 90°
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 5.9 lbf⋅ft
Use screw-locking compound.
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 5.9 lbf⋅ft
Use screw-locking compound.
First stage 5.16 lbf⋅ft
Second stage 29.5 lbf⋅ft
Third stage 90°
First stage 5.16 lbf⋅ft
Gradually tighten new screws crosswise.
Second stage 29.5 lbf⋅ft
Third stage 90°
All other modifications 14.75 lbf⋅ft
expand_moreToothed belt tensioning roller
First stage 14.75 lbf⋅ft
Second stage 45°
All Volkswagen gasoline straight-4 1.4 Liters CDDA engines 14.75 lbf⋅ft
First stage 14.75 lbf⋅ft
Nuts must be replaced.
Second stage 45°
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines 14.75 lbf⋅ft
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
All other modifications 18.44 lbf⋅ft
Screws must be replaced.
expand_moreTop part of control unit housing
First stage 3.69 lbf⋅ft
Gradually tighten screws crosswise.
Second stage 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 6.64 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 5.9 lbf⋅ft
Second stage 90°
First stage 5.9 lbf⋅ft
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 11.06 lbf⋅ft
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 5.9 lbf⋅ft
Second stage 90°
First stage 5.9 lbf⋅ft
Second stage 90°
All Volkswagen diesel straight-3 1.4 Liters CUSA engines Component must not be knocked down.
All Volkswagen diesel straight-3 1.4 Liters CUSB engines Component must not be knocked down.
First stage 5.9 lbf⋅ft
Sealing rings must be replaced.
Second stage 90°
First stage 5.9 lbf⋅ft
Gradually tighten screws crosswise.
Second stage 90°
All Volkswagen diesel straight-3 1.4 Liters CYZB engines Component must not be knocked down.
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 45°
All other modifications 8.11 lbf⋅ft
Oil drain plug 22.13 lbf⋅ft
Sealing rings must be replaced.
Oil filter 14.7518.44 lbf⋅ft
Slightly oil sealing lips.
expand_moreOil filter housing
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 11.06 lbf⋅ft
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 10.33 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 14.75 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 14.75 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 14.75 lbf⋅ft
First stage 14.75 lbf⋅ft
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreOil pressure sensor
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 16.23 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreOil pump
First stage 10.33 lbf⋅ft
Second stage 90°
All Volkswagen gasoline straight-4 1.4 Liters CDDA engines 8.85 lbf⋅ft
Screws must be replaced.
Figure 14. Engine lubrication, Oil pump, Volkswagen gasoline straight-4 2.0 Liters CDLJ.
Figure 14. Engine lubrication, Oil pump, Volkswagen gasoline straight-4 2.0 Liters CDLJ.
First stage Screw in screw(s) by hand
Screws 1 - 11 See figure 14.
Second stage 11.06 lbf⋅ft
Screws 1 - 7
Third stage 11.06 lbf⋅ft
Screws 8 and 11
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines 8.85 lbf⋅ft
Screws must be replaced.
All Volkswagen gasoline straight-3 1.2 Liters CGPA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines 18.44 lbf⋅ft
expand_moreScrews 1
Figure 15. Engine lubrication, Oil pump, Volkswagen gasoline straight-3 1.0 Liters CHYB, Screws 1.
Figure 15. Engine lubrication, Oil pump, Volkswagen gasoline straight-3 1.0 Liters CHYB, Screws 1.
First stage 5.9 lbf⋅ft
See figure 15.
Second stage 90°
expand_moreScrews 2
Third stage 14.75 lbf⋅ft
First stage 5.9 lbf⋅ft
See figure 15.
Second stage 90°
Screws 1
Third stage 14.75 lbf⋅ft
Screws 2
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines 8.85 lbf⋅ft
Screws must be replaced.
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 7.38 lbf⋅ft
First stage 3.69 lbf⋅ft
Screws 1 See figure 15.
Second stage 7.38 lbf⋅ft
Screws 2
Third stage 5.9 lbf⋅ft
Screws 1
Fourth stage 14.75 lbf⋅ft
Screws 2
Fifth stage 90°
Screws 1 - 2
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines 7.38 lbf⋅ft
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreOil pump chain wheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil sump
At the gearbox 29.5 lbf⋅ft
On the engine block 9.59 lbf⋅ft
Bolts must be replaced.
First stage 3.69 lbf⋅ft
On the engine block. Tighten new screws crosswise in outside-to-inside order.
Second stage 29.5 lbf⋅ft
At the gearbox
Third stage 11.06 lbf⋅ft
On the engine block.
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
At the gearbox 33.19 lbf⋅ft
On the engine block 9.59 lbf⋅ft
Tighten gradually cross-wise
All Volkswagen gasoline straight-3 1.2 Liters CGPA engines 6.64 lbf⋅ft
Tighten gradually cross-wise
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines 6.64 lbf⋅ft
Tighten gradually cross-wise
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage Screw in new screw(s) hand-tight.
Second stage 8.85 lbf⋅ft
First stage Screw in new screw(s) hand-tight.
Second stage 5.9 lbf⋅ft
Third stage 90°
At the gearbox 33.19 lbf⋅ft
On the engine block 9.59 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreOil sump top part
Figure 16. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CPTA, Oil sump top part.
Figure 16. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CPTA, Oil sump top part.
First stage Screw in new screw(s) hand-tight.
See figure 16.
Second stage 5.9 lbf⋅ft
Third stage 90°
expand_moreOil sump lower part
First stage Screw in new screw(s) hand-tight.
Second stage 8.85 lbf⋅ft
Oil sump top part 9.59 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
expand_moreOil sump top part
First stage Screw in new screw(s) hand-tight.
See figure 16.
Second stage 5.9 lbf⋅ft
Third stage 90°
expand_moreOil sump lower part
Figure 17. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.6 Liters CWVA, Oil sump lower part.
Figure 17. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.6 Liters CWVA, Oil sump lower part.
First stage Screw in screw(s) by hand.
See figure 17.
Second stage 8.85 lbf⋅ft
expand_moreOil sump top part
Figure 18. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.6 Liters CWVB, Oil sump top part.
Figure 18. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.6 Liters CWVB, Oil sump top part.
First stage Screw in new screw(s) hand-tight.
Use sealant. See figure 18.
Second stage 5.9 lbf⋅ft
Third stage 90°
expand_moreOil sump lower part
Figure 19. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.6 Liters CWVB, Oil sump lower part.
Figure 19. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.6 Liters CWVB, Oil sump lower part.
First stage Screw in new screw(s) hand-tight.
Use sealant. See figure 19.
Second stage 8.85 lbf⋅ft
expand_moreOil sump top part
Figure 20. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZEA, Oil sump top part.
Figure 20. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZEA, Oil sump top part.
First stage Screw in screw(s) by hand.
On the engine block. Screws must be replaced. See figure 20.
Second stage Screw in screw(s) by hand.
At the gearbox
Third stage 5.9 lbf⋅ft
On the engine block.
Fourth stage 90°
On the engine block.
Fifth stage 29.5 lbf⋅ft
At the gearbox
expand_moreOil sump lower part
Figure 21. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZEA, Oil sump lower part.
Figure 21. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZEA, Oil sump lower part.
First stage Screw in screw(s) by hand.
Note correct order of tensioning. See figure 21.
Second stage 8.85 lbf⋅ft
expand_moreOil sump top part
Figure 22. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters DAJB, Oil sump top part.
Figure 22. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters DAJB, Oil sump top part.
First stage 5.9 lbf⋅ft
Screws 1 - 14. Screws must be replaced. See figure 22.
Second stage 180°
Screws 1 - 2
Third stage 45°
Screws 3 - 9
Fourth stage 180°
Screws 10
Fifth stage 90°
Screws 11 - 14
expand_morePlastic oil sump
Figure 23. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters DAJB, Plastic oil sump.
Figure 23. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters DAJB, Plastic oil sump.
First stage 5.9 lbf⋅ft
Sealing rings must be replaced. See figure 23.
Second stage 90°
expand_moreSheet-steel sump
Figure 24. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters DAJB, Sheet-steel sump.
Figure 24. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters DAJB, Sheet-steel sump.
First stage 5.9 lbf⋅ft
Sealing rings must be replaced. See figure 24.
Second stage 45°
All other modifications 11.06 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
All Volkswagen gasoline straight-4 1.2 Liters CBZC engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-3 1.2 Liters CGPA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZD engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 3.32 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 3.32 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 3.32 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCharge air pressure sensor
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines 5.16 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 3.69 lbf⋅ft
All other modifications 2.21 lbf⋅ft
expand_moreCrankshaft sensor
First stage 2.95 lbf⋅ft
Second stage 45°
All Volkswagen gasoline straight-3 1.2 Liters CGPA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 6.64 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSB engines 6.64 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CYZB engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 6.64 lbf⋅ft
All other modifications 3.69 lbf⋅ft
Exhaust gas temperature sensor 33.19 lbf⋅ft
Use hot screw paste
expand_moreGlow plugs
All Volkswagen diesel straight-3 1.2 Liters CFWA engines 11.06 lbf⋅ft
With combustion chamber pressure sensor 8.85 lbf⋅ft
Without combustion chamber pressure sensor 12.54 lbf⋅ft
All other modifications 13.28 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
Screws must be replaced.
expand_moreLambda sensor
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 40.57 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines 40.57 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines 33.1936.88 lbf⋅ft
Use hot screw paste
All Volkswagen gasoline straight-4 1.2 Liters CJZD engines 33.1936.88 lbf⋅ft
Use hot screw paste
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 40.57 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 40.57 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines 40.57 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines 40.57 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines 40.57 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 40.57 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Use assembly paste
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreOn the engine block
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 29.5 lbf⋅ft
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 180°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 180°
All other modifications 36.88 lbf⋅ft
expand_moreEngine mounting
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
Central nuts do not dismantle
expand_moreOn chassis
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreSubframe
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreSubframe stiffening plate
expand_moreAt the subframe (M12)
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn chassis (M8)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
expand_moreAt the subframe
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAt the gearbox
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque support bracket
expand_moreAt the subframe
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreExhaust system
expand_moreCatalytic converter
All Volkswagen gasoline straight-4 1.4 Liters CAVE engines 16.96 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 16.96 lbf⋅ft
Replace nuts.
All Volkswagen gasoline straight-4 1.2 Liters CBZC engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZB engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines 29.5 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 29.5 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 16.96 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 29.5 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 14.75 lbf⋅ft
Tighten cross-wise.
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines 14.75 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines 11.06 lbf⋅ft
expand_moreCatalytic converter bracket
On catalytic converter 16.96 lbf⋅ft
On chassis 6.64 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 11.06 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 14.75 lbf⋅ft
Gradually tighten new screws crosswise.
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines 14.75 lbf⋅ft
expand_moreDiesel particulate filter
Clamps 5.9 lbf⋅ft
Differential pressure sensor lines 33.19 lbf⋅ft
Use hot screw paste
expand_moreExhaust manifold
All Volkswagen diesel straight-4 1.6 Liters CAYA engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 13.28 lbf⋅ft
Tighten new nuts evenly in several steps.
Top 15.49 lbf⋅ft
Nuts must be replaced.
Bottom 22.13 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
All Volkswagen diesel straight-4 1.6 Liters CLNA engines 14.75 lbf⋅ft
First stage 8.11 lbf⋅ft
Nuts must be replaced.
Second stage 16.23 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
expand_moreExhaust manifold heat shields
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZD engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreExhaust pipe
All Volkswagen gasoline straight-4 1.4 Liters CDDA engines 29.5 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines 29.5 lbf⋅ft
Nuts must be replaced.
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 25.81 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines 29.5 lbf⋅ft
Nuts must be replaced.
Nuts 29.5 lbf⋅ft
Replace the nuts and use fitting paste
Screws 14.75 lbf⋅ft
Nuts 14.75 lbf⋅ft
Screws 11.06 lbf⋅ft
All Volkswagen diesel straight-3 1.4 Liters CUSA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 14.75 lbf⋅ft
All other modifications 16.9618.44 lbf⋅ft
expand_moreExhaust pipe bracket
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 14.75 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreExhaust pipe rear
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 25.81 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines 22.13 lbf⋅ft
All other modifications 16.9618.44 lbf⋅ft
Particle filter bracket 14.75 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter bracket
All Volkswagen diesel straight-4 1.6 Liters CAYB engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 1.6 Liters CLNA engines 14.75 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All Volkswagen gasoline straight-4 1.4 Liters CAVE engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZC engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZB engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHE engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines 18.44 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreStart system
expand_moreStarter
M10 29.5 lbf⋅ft
M12 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2022 Volkswagen Polo Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Polo Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2022 Volkswagen Polo Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

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