2020 Volkswagen Polo Hatchback engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreInduction-pipe flap control unit


2.0 R WRC with gasoline straight-4 2.0 L 217 HP at 4500 RPM, 350 N⋅m at 2500 RPM engine (2013.8–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreIntake manifold


All Volkswagen diesel straight-4 1.6 Liters CAYC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen diesel straight-3 1.2 Liters CFWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten the screws cross-wise from inside to outside.
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CLNA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten the screws cross-wise from inside to outside.
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten screws from the inside outwards.
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreIntake manifold support

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


On intake manifold	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


On intake manifold	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley

expand_moreAll Volkswagen gasoline straight-3 1.2 Liters CGPB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVE engines


Compressor belt	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreBottom


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All Volkswagen gasoline straight-3 1.0 Liters CHZB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAuxiliary drive belt tensioner


All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreAir-conditioning compressor


All Volkswagen diesel straight-3 1.2 Liters CFWA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CZEA engines

expand_moreAluminium screws


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°


Steel screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOther M10 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOther M10 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.4 Liters CGGB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor pressure line


All Volkswagen gasoline straight-4 1.6 Liters CFNA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.

expand_moreAlternator


All Volkswagen gasoline straight-4 1.4 Liters CDDA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m

expand_moreAlternator pulley


All other modifications	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreGenerator bracket


All Volkswagen gasoline straight-4 1.4 Liters CDDA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Tighten crosswise from inside to outside.
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	180°180°180°

expand_moreAll other modifications

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOther M10 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_morePower steering pump bracket

expand_moreOn chassis


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


Hydraulic lines at the servo-steering pump	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
Power steering pump bracket	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreTensioning device for air-conditioning compressor auxiliary drive belt


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Vacuum pump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion


Exhaust gas return valve	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust recirculation pipe


Clamps	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreFuel-distributing pipe


All Volkswagen diesel straight-4 1.6 Liters CAYA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Sealing rings must be replaced.
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CLNA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	6.64–7.38 lbf⋅ft6.64–7.38 lbf⋅ft9–10 N⋅m
Tighten in several steps.

expand_moreHigh-pressure line


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHZB engines


First stage	Screw in manually up to stop.
Screws must be replaced.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten gradually cross-wise
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZC engines


First stage	Screw in screw(s) by hand.
Screws must be replaced.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CPTA engines


First stage	Screw in screw(s) by hand.
Tighten bolts uniformly in several passes.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreLong screws


Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Fourth stage	180°180°180°

expand_moreSupport on high-pressure pump


Fifth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sixth stage	45°45°45°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CZEA engines


First stage	Screw in screw(s) by hand.
Screws must be replaced.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screw connections need to be loosened or tightened in steps of 90°.
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreHigh-pressure pump pulley

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen diesel straight-3 1.4 Liters CUSA engines	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Screws must be replaced.

expand_moreAll other modifications


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.


Injection hoses	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°
Pressure tube connection	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreInjection pump

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYA engines

expand_moreLong screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	180°180°180°

expand_moreShort screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll other modifications


High-pressure pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Pressure tube connection	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Components must be replaced.

expand_moreCharging

expand_moreCharge air pipes

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVE engines


M6 × 25 screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8 × 20 screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	5.16–6.64 lbf⋅ft5.16–6.64 lbf⋅ft7–9 N⋅m

expand_moreTurbo charger


All Volkswagen gasoline straight-4 1.2 Liters CBZC engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.2 Liters CJZB engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.2 Liters CJZD engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Nuts must be replaced.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreTurbocharger bracket


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger coolant feed line


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	5.9–6.64 lbf⋅ft5.9–6.64 lbf⋅ft8–9 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger coolant return line


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Sealing rings must be replaced.
All other modifications	5.9–6.64 lbf⋅ft5.9–6.64 lbf⋅ft8–9 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil feed line

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVE engines


At the turbocharger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Parts must be replaced.

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


At the turbocharger	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreOn the engine block


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	45°45°45°


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline straight-4 1.4 Liters CAVE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYC engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-3 1.2 Liters CFWA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-3 1.2 Liters CGPA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Gradually tighten screws crosswise.
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Gradually tighten screws crosswise.

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHZB engines


First stage	Screw in new screw(s) hand-tight.
Tighten the screws cross-wise from inside to outside.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Third stage	Pretension coolant pump with 30 Nm using a torque wrench and keep up pretension.
Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws 1, 2, and 5
Fifth stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws 1 - 5

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZC engines


First stage	Screw in screw(s) by hand.
Tighten the screws cross-wise from inside to outside.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Volkswagen diesel straight-4 1.6 Liters CLNA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CPTA engines

expand_moreScrews 1 – 5


First stage	Screw in new screw(s) hand-tight.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Third stage	Slacken screw(s) by 1 turn
Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws 1, 2, and 5. Pretension coolant pump with 30 Nm using a torque wrench and keep up pretension.
Fifth stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters CTHE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVA engines


First stage	Screw in new screw(s) hand-tight.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVB engines


First stage	Screw in new screw(s) hand-tight.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Third stage	Slacken screw(s) by 1 turn
Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Fifth stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CZEA engines

expand_moreAt the cylinder head


First stage	Screw in screw(s) by hand.
Screws 1 - 5
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws 1 - 5
Third stage	360° detach
Screws 1 - 5
Fourth stage	Pretension coolant pump with 30 Nm using a torque wrench and keep up pretension.
Fifth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws 1, 2, and 5. The tightening sequence is: 2 - 1 - 5.
Sixth stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws 1 – 5. The tightening sequence is: 3 - 4 - 5 - 1 - 2.

Figure 1. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZEA.


Coolant pump	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Note correct order of tensioning. See figure 1.

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


With an electric pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten screws crosswise.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCoolant pump pulley


All Volkswagen gasoline straight-4 1.4 Liters CAVE engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHE engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Coolant thermostat housing	5.16–6.64 lbf⋅ft5.16–6.64 lbf⋅ft7–9 N⋅m
Tighten the screws crosswise.

expand_moreCoolant pump drive wheel


All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Bolts must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreFan wheel


All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


Radiator mounting	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVE engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

Figure 2. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC.


First stage	Tighten by hand
See figure 2.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZC engines

Figure 3. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.2 Liters CBZC.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 3.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 3.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines

Figure 4. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 2.0 Liters CDLJ.


First stage	Tighten bolt(s) until hand-tight.
See figure 4.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Third stage	90°90°90°


All Volkswagen diesel straight-3 1.2 Liters CFWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHYA engines

Figure 5. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-3 1.0 Liters CHYA.

expand_moreBearing casing
See figure 5.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines

Figure 6. Cylinder head, Camshaft bearing, Volkswagen diesel straight-3 1.4 Liters CUSA.


First stage	Tighten bolt(s) until hand-tight.
See figure 6.

expand_moreSecond stage


Screws 1 – 2	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws 3 – 10	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CZEA engines

Figure 7. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.4 Liters CZEA.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. See figure 7.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines

Figure 8. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.8 Liters DAJB.


First stage	Screw in screw(s) by hand.
See figure 8.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Third stage	90°90°90°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	180°180°180°

expand_moreCylinder head screws

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

Figure 9. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 9.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 9.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZC engines

Figure 10. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.2 Liters CBZC.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 10.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZB engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 10.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines

Figure 11. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters CDLJ.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 11.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 11.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZC engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 11.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CPTA engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 11.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 11.
Second stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 11.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11


Fourth stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Fifth stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 11.
Second stage	90°90°90°
Third stage	90°90°90°


Cylinder head screws shank length (new)	5.43 in5.43 in138 mm

expand_moreValve cover

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVE engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws crosswise in inside-to-outside order.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-3 1.2 Liters CGPB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Tighten from inside to outside.

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHYA engines
See figure 12.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CLSA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


All Volkswagen diesel straight-3 1.4 Liters CUSA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.

expand_moreEngine block

expand_moreBalance shaft module


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Repair work on components of the restraint system is not allowed, new parts must always be used.
Second stage	45°45°45°

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CGGB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Oil lightly

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. Lightly lubricate the screws.
Second stage	90°90°90°

expand_moreCrankcase ventilation


All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	6.64–7.38 lbf⋅ft6.64–7.38 lbf⋅ft9–10 N⋅m
Tighten new screws crosswise in outside-to-inside order.

expand_moreCrankshaft central screws

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CGGB engines

expand_moreWith threaded screw head


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreOtherwise


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Screws must be replaced.
Second stage	135°135°135°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced. Lightly oil the screws.
Second stage	180°180°180°

expand_moreCrankshaft pulley

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDrive plate

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CLSA engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVA engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced. Tighten new screws crosswise.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVB engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine block closure screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreFlywheel cover


1.2 TSI with gasoline straight-4 1.2 L 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM engine (2009.11–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreMain bearing

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines

Figure 13. Engine block, Main bearing, Volkswagen gasoline straight-4 1.8 Liters DAJB.


First stage	Tighten by hand
Screws must be replaced. See figure 13.

expand_moreScrews 1 – 10


Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°

expand_moreScrews 11


Fourth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	90°90°90°


All other modifications	Component must not be knocked down.

expand_moreVibration damper

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CGGB engines

expand_moreWith threaded screw head


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second stage	180°180°180°

expand_moreOtherwise


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHYB engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVA engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced. Tighten new screws crosswise.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreBalance shaft timing chain guide rail


Bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBalance shaft timing chain tension rail


Bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.

expand_moreBottom part of the control unit housing

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced. M6 x 20
Second stage	30°30°30°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines

expand_moreAluminium screws


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreSteel screws


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	45°45°45°

expand_moreCamshaft adjuster

expand_more1.6 with gasoline straight-4 1.6 L 89 HP engine (2014.7–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	135°135°135°
Locking screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft drive belt deflection pulley

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.4 Liters CDDA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Screws must be replaced.
Bottom	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Screws must be replaced.

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


Top	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters CGGB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Screws must be replaced.
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.


Camshaft timing chain guide rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain slip rail


All Volkswagen gasoline straight-4 1.6 Liters CFNA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-3 1.2 Liters CGPB engines


Bearing screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreCamshaft timing chain tensioner


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioning rail


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All Volkswagen diesel straight-3 1.4 Liters CUSA engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreControl drive chain tensioner


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreControl drive chain tensioning rail


Bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Control drive timing chain slip rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreControl unit for intake valve timing


2.0 R WRC with gasoline straight-4 2.0 L 217 HP at 4500 RPM, 350 N⋅m at 2500 RPM engine (2013.8–)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m


Coupling drive tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Drive chain balance shaft tensioner	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Use screw-locking compound.

expand_moreInlet camshaft wheel

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVE engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CGGB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-3 1.2 Liters CGPB engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHYA engines


Cap	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Seals must be replaced.

expand_moreCentral screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CLSA engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreCentral screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	135°135°135°


Cap	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Seals must be replaced.

expand_moreOil pump drive chain tensioner


All Volkswagen gasoline straight-4 1.8 Liters DAJA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Screws must be replaced.
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Screws must be replaced.
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Do not dismantle

expand_moreOutlet camshaft wheel

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CGGB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHZC engines

expand_moreCap


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreCentral screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	135°135°135°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CPTA engines

expand_moreCap


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreCentral screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	135°135°135°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTiming case cover

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVE engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CLSA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use sealant.
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreToothed belt guard


All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.

expand_moreToothed belt guard at the bottom


All Volkswagen gasoline straight-4 1.4 Liters CDDA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
All Volkswagen diesel straight-3 1.4 Liters CUSA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.

expand_moreToothed belt guard at the top


All Volkswagen diesel straight-3 1.4 Liters CUSA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.

expand_moreToothed belt guard center

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZC engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Screws must be replaced.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZB engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Screws must be replaced.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°


All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZC engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVB engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Gradually tighten new screws crosswise.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreToothed belt tensioning roller

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


All Volkswagen gasoline straight-4 1.4 Liters CDDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
Second stage	45°45°45°


All Volkswagen gasoline straight-4 1.4 Liters CGGB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreTop part of control unit housing

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Gradually tighten screws crosswise.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZC engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZC engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CPTA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°


All Volkswagen diesel straight-3 1.4 Liters CUSA engines	Component must not be knocked down.
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	Component must not be knocked down.

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Gradually tighten screws crosswise.
Second stage	90°90°90°


All Volkswagen diesel straight-3 1.4 Liters CYZB engines	Component must not be knocked down.

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°


All other modifications	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
Oil filter	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Slightly oil sealing lips.

expand_moreOil filter housing


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen diesel straight-3 1.4 Liters CUSA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil pressure sensor


All Volkswagen gasoline straight-4 1.6 Liters CFNA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreOil pump

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.4 Liters CDDA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines

Figure 14. Engine lubrication, Oil pump, Volkswagen gasoline straight-4 2.0 Liters CDLJ.


First stage	Screw in screw(s) by hand
Screws 1 - 11 See figure 14.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws 1 - 7
Third stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws 8 and 11


All Volkswagen gasoline straight-4 1.6 Liters CFNA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
All Volkswagen gasoline straight-3 1.2 Liters CGPA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHYB engines

expand_moreScrews 1

Figure 15. Engine lubrication, Oil pump, Volkswagen gasoline straight-3 1.0 Liters CHYB, Screws 1.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 15.
Second stage	90°90°90°

expand_moreScrews 2


Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 15.
Second stage	90°90°90°
Screws 1
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws 2


All Volkswagen gasoline straight-4 1.4 Liters CLPA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws 1 See figure 15.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws 2
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws 1
Fourth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws 2
Fifth stage	90°90°90°
Screws 1 - 2


All Volkswagen gasoline straight-4 1.4 Liters CZEA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Bolts must be replaced.

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
On the engine block. Tighten new screws crosswise in outside-to-inside order.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
At the gearbox
Third stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
On the engine block.

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CGGB engines


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Tighten gradually cross-wise


All Volkswagen gasoline straight-3 1.2 Liters CGPA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten gradually cross-wise
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten gradually cross-wise

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHYA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHZB engines


First stage	Screw in new screw(s) hand-tight.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CJZC engines


First stage	Screw in new screw(s) hand-tight.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CLSA engines


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CPTA engines

expand_moreOil sump top part

Figure 16. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CPTA, Oil sump top part.


First stage	Screw in new screw(s) hand-tight.
See figure 16.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Third stage	90°90°90°

expand_moreOil sump lower part


First stage	Screw in new screw(s) hand-tight.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


Oil sump top part	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVA engines

expand_moreOil sump top part


First stage	Screw in new screw(s) hand-tight.
See figure 16.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Third stage	90°90°90°

expand_moreOil sump lower part

Figure 17. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.6 Liters CWVA, Oil sump lower part.


First stage	Screw in screw(s) by hand.
See figure 17.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CWVB engines

expand_moreOil sump top part

Figure 18. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.6 Liters CWVB, Oil sump top part.


First stage	Screw in new screw(s) hand-tight.
Use sealant. See figure 18.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Third stage	90°90°90°

expand_moreOil sump lower part

Figure 19. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.6 Liters CWVB, Oil sump lower part.


First stage	Screw in new screw(s) hand-tight.
Use sealant. See figure 19.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CZEA engines

expand_moreOil sump top part

Figure 20. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZEA, Oil sump top part.


First stage	Screw in screw(s) by hand.
On the engine block. Screws must be replaced. See figure 20.
Second stage	Screw in screw(s) by hand.
At the gearbox
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
On the engine block.
Fourth stage	90°90°90°
On the engine block.
Fifth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
At the gearbox

expand_moreOil sump lower part

Figure 21. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZEA, Oil sump lower part.


First stage	Screw in screw(s) by hand.
Note correct order of tensioning. See figure 21.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters DAJB engines

expand_moreOil sump top part

Figure 22. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters DAJB, Oil sump top part.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws 1 - 14. Screws must be replaced. See figure 22.
Second stage	180°180°180°
Screws 1 - 2
Third stage	45°45°45°
Screws 3 - 9
Fourth stage	180°180°180°
Screws 10
Fifth stage	90°90°90°
Screws 11 - 14

expand_morePlastic oil sump

Figure 23. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters DAJB, Plastic oil sump.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced. See figure 23.
Second stage	90°90°90°

expand_moreSheet-steel sump

Figure 24. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters DAJB, Sheet-steel sump.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced. See figure 24.
Second stage	45°45°45°


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Volkswagen gasoline straight-4 1.2 Liters CBZC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-3 1.2 Liters CGPA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSA engines	3.32 lbf⋅ft3.32 lbf⋅ft4.5 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	3.32 lbf⋅ft3.32 lbf⋅ft4.5 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	3.32 lbf⋅ft3.32 lbf⋅ft4.5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharge air pressure sensor


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m

expand_moreCrankshaft sensor

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45°45°45°


All Volkswagen gasoline straight-3 1.2 Liters CGPA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-3 1.2 Liters CGPB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CUSB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen diesel straight-3 1.4 Liters CYZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreGlow plugs


All Volkswagen diesel straight-3 1.2 Liters CFWA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


With combustion chamber pressure sensor	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Without combustion chamber pressure sensor	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.

expand_moreLambda sensor


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines	33.19–36.88 lbf⋅ft33.19–36.88 lbf⋅ft45–50 N⋅m
Use hot screw paste
All Volkswagen gasoline straight-4 1.2 Liters CJZD engines	33.19–36.88 lbf⋅ft33.19–36.88 lbf⋅ft45–50 N⋅m
Use hot screw paste
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use assembly paste

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreOn the engine block

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.2 Liters CFWA engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHYB engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreEngine mounting

expand_moreAll Volkswagen gasoline straight-3 1.0 Liters CHYB engines

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


Central nuts	do not dismantle

expand_moreOn chassis


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe stiffening plate

expand_moreAt the subframe (M12)


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn chassis (M8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque support bracket

expand_moreAt the subframe


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


All Volkswagen gasoline straight-4 1.4 Liters CAVE engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Replace nuts.
All Volkswagen gasoline straight-4 1.2 Liters CBZC engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CDLJ engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.6 Liters CFNA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten cross-wise.
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced. Use hot screw paste.
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCatalytic converter bracket

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVE engines


On catalytic converter	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
On chassis	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten new screws crosswise.
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDiesel particulate filter


Clamps	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Differential pressure sensor lines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreExhaust manifold


All Volkswagen diesel straight-4 1.6 Liters CAYA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Tighten new nuts evenly in several steps.

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CDLJ engines


Top	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Nuts must be replaced.
Bottom	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced. Use hot screw paste.


All Volkswagen diesel straight-4 1.6 Liters CLNA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-3 1.4 Liters CUSA engines


First stage	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Nuts must be replaced.
Second stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced. Use hot screw paste.

expand_moreExhaust manifold heat shields


All Volkswagen gasoline straight-4 1.2 Liters CJZC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZD engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust pipe


All Volkswagen gasoline straight-4 1.4 Liters CDDA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CGGB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CLPA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CLSA engines


Nuts	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace the nuts and use fitting paste
Screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters CNKA engines


Nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


All Volkswagen diesel straight-3 1.4 Liters CUSA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m

expand_moreExhaust pipe bracket


All Volkswagen gasoline straight-4 1.6 Liters CFNA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CLSA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreExhaust pipe rear


All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZEA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m


Particle filter bracket	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFuel supply

expand_moreFuel filter bracket


All Volkswagen diesel straight-4 1.6 Liters CAYB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CAYC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 1.6 Liters CLNA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Volkswagen gasoline straight-4 1.4 Liters CAVE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHYB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-3 1.0 Liters CHZB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CJZC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CPTA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters CWVB engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters DAJB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreStart system

expand_moreStarter


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2020 Volkswagen Polo Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Polo Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2020 Volkswagen Polo Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2020 Volkswagen Polo Hatchback Fifth generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Polo Hatchback Fifth generation facelift model years

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