2010 Volkswagen Passat Variant Wagon engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines


Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Compressor belt	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreBottom


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


Compressor belt screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreWith automatic tensioner


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


First stage	Screw in new screw(s) hand-tight.
Screws must be replaced.
Second stage	Screw in screw(s) until the stop.
Third stage	90° detach.
Fourth stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fifth stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAir-conditioning compressor


All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOther M10 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Air-conditioning compressor pressure line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAlternator


1.6 TDI with diesel straight-4 1.6 L 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM engine (2010.8–2014.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreGenerator bracket

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOther M10 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVacuum pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	180°180°180°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion

expand_moreExhaust recirculation pipe


Clamps	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Nuts	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Sealing rings must be replaced.
Screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreFuel-distributing pipe


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHigh-pressure line


All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreHigh-pressure pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreHigh-pressure pump pulley


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.


Injection hoses	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°
Pressure tube connection	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreInjection pump

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.

expand_moreAll other modifications

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreCharging

expand_moreCharge air compressor


1.4 TSI MultiFuel with flexfuel straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 2000 RPM engine (2010.11–2014.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePulley for charge-air compressor

expand_more1.4 TSI MultiFuel with flexfuel straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 2000 RPM engine (2010.11–2014.12)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTurbo charger

expand_moreAt the cylinder head

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


Lower nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced. Use hot screw paste.
Upper nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced. Use hot screw paste.


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten new nuts evenly in several steps.

expand_moreTurbocharger bracket


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.

expand_moreTurbocharger oil feed line


At the turbocharger	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil return line


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCoolant pump pulley


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCoolant pump drive wheel


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreCylinder head

expand_moreCamshaft bearing casing

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

Figure 1. Cylinder head, Camshaft bearing casing, Volkswagen diesel straight-4 1.6 Liters CAYC.


First stage	Tighten by hand
See figure 1.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.

expand_moreCylinder head screws

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

Figure 2. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 2.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines

expand_moreScrews 1 – 10

Figure 3. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.8 Liters CDAA, Screws 1 – 10.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 14

expand_moreFourth stage


First step	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second step	90°90°90°

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines

Figure 4. Cylinder head, Cylinder head screws, Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 4.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 4.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreValve cover

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten the screws cross-wise from inside to outside.


Valve cover locking screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines

expand_moreCoolant pump

expand_moreCentral screws


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreOn the engine block


Bearing casing	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine block closure screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreMain bearing

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	Screw in screw(s) by hand.
Tighten new screws in inside-to-outside order.

expand_moreSecond stage


First step	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
M10
Second step	90°90°90°
M10

expand_moreThird stage


First step	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
M8
Second step	90°90°90°
M8

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreBalance shaft module


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Tighten new screws crosswise in inside-to-outside order.

expand_moreSecond stage


M7	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Third stage	90°90°90°

expand_moreBearing cap


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control


Balance shaft timing chain guide rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Balance shaft timing chain tension rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBottom part of the control unit housing

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines

Figure 5. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 2.0 Liters CCZB.

expand_more8-screws variant
See figure 5.


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Screws must be replaced.
Second stage	45°45°45°

Figure 6. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 2.0 Liters CCZB.

expand_more15-screws variant
See figure 6.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines
See figure 6.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced. Tighten new screws crosswise.
Second stage	45°45°45°

expand_moreCamshaft adjuster

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


Bearing pedestal at the cylinder head	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Camshaft adjuster valve	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreInlet camshaft


Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread

expand_moreOutlet camshaft

expand_moreCentral screws

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines

expand_moreBearing casing


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreExhaust side

expand_moreCentral screws

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreIntake-side


Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreCamshaft drive belt deflection pulley

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


Top	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Camshaft timing chain guide rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain slip rail


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain tensioner


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioning rail


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreDrive chain balance shaft tensioner


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreInlet camshaft wheel


All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screw and intermediate wheel when loosening the screw.
Second stage	for freedom from play

expand_moreThird stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
The screws and sprocket wheel must be replaced.
Second stage	for freedom from play

expand_moreThird stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°

expand_moreAll other modifications


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
The screws and sprocket wheel must be replaced.
Second stage	90°90°90°

expand_moreOil pump drive chain tensioner


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTension rail bearing screws


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTiming case cover

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Toothed belt guard	6.64–7.38 lbf⋅ft6.64–7.38 lbf⋅ft9–10 N⋅m

expand_moreToothed belt tensioning roller


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreTop part of control unit housing

Figure 7. Engine control, Top part of control unit housing.


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 7.

All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise. See figure 7.

expand_moreEngine lubrication

expand_moreOil cooler


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.

expand_moreOil filter housing

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced. Tighten new screws crosswise.
Second stage	90°90°90°

expand_moreOil pump


All Volkswagen diesel straight-4 1.6 Liters CAYC engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil pump chain wheel

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines

expand_moreOil sump top part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.4 Liters CDGA engines


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreExhaust gas temperature sensor

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


On exhaust manifold	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste
On particle filter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Glow plugs	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreEngine mounting

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe

expand_moreM12 × 90 screws


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreM12 × 100 screws


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreM12 × 110 screws


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe

expand_moreM14


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox

expand_moreM10

expand_moreClass 8.8 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreClass 10.9


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM12


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque support bracket

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM12


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced. Use hot screw paste.
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.

expand_moreDiesel particulate filter


All Volkswagen diesel straight-4 2.0 Liters CFFB engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreExhaust manifold

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAA engines


Lower nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced.
Upper nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten new nuts evenly in several steps.


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


Exhaust manifold heat shields	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Exhaust pipe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust pipe bracket


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.


Particle filter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel supply

expand_moreFuel lines


High-pressure side	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreNatural gas tank bracket


M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreM12


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Natural gas tank tightening strap	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2010 Volkswagen Passat Variant Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Passat Variant Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2010 Volkswagen Passat Variant Wagon you're not only saving money, but also also improving your technical skills and learning something new.

2010 Volkswagen Passat Variant Wagon generations

In 2010 Volkswagen offered 4 generations of the Passat Variant Wagon. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

B2 facelift

Type 32B

B5.5 facelift

PL45

Type 3B6

B6

PQ46

Type 3C5

2010 Volkswagen Passat Variant Wagon B7 Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2010 Volkswagen Passat Variant Wagon generations

B2 facelift

B5.5 facelift

B6

Volkswagen Passat Variant Wagon B7 model years

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