2003 Volkswagen Passat Variant Wagon transmission fastener tightening specifications

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Condition	Value

expand_moreAxle drive

expand_moreDrive shaft heat protection plate


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreFront axle drive shaft

expand_moreAt the gearbox


M8	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Gradually tighten screws crosswise.
M10	56.79 lbf⋅ft56.79 lbf⋅ft77 N⋅m
Gradually tighten screws crosswise.

expand_moreCentral screws

expand_moreM14


First stage	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreM16


First stage	140.14 lbf⋅ft140.14 lbf⋅ft190 N⋅m
Screws must be replaced.
Second stage	180°180°180°


Propeller shaft heat protection plate	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePropeller shaft intermediate bearing


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Propeller shaft	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Screws must be replaced.

expand_moreRear axle drive shaft

expand_moreAt the gearbox


M8	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Gradually tighten screws crosswise.
M10	56.79 lbf⋅ft56.79 lbf⋅ft77 N⋅m
Gradually tighten screws crosswise.

expand_moreCentral screws

expand_moreM14


First stage	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreM16


First stage	140.14 lbf⋅ft140.14 lbf⋅ft190 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreClutch

expand_moreClutch pressure plate


All Volkswagen diesel V6 2.5 Liters BDG engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Tighten pressure plate bolt(s) gradually crosswise.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten pressure plate bolt(s) gradually crosswise.

expand_moreClutch slave cylinder


1.6 with gasoline straight-4 1.6 L 101 HP engine (2000.11–2005.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
1.8 T 20V with gasoline straight-4 1.8 L 148 HP engine (2000.11–2005.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
1.8 T with gasoline straight-4 1.8 L 168 HP engine (2002.5–2005.8)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
1.9 TDI with diesel straight-4 1.9 L 99 HP engine (2000.11–2005.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
2.0 with gasoline straight-4 2.0 L 114 HP engine (2000.11–2005.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
2.0 with gasoline straight-4 2.0 L 129 HP at 5700 RPM, 195 N⋅m at 3300 RPM engine (2001.11–2005.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
2.8 4motion with gasoline V6 2.8 L 190 HP engine (2000.11–2005.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
2.8 4motion with gasoline V6 2.8 L 190 HP engine (2000.11–2005.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreRelease bearing guide sleeve

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2000.11–2005.5)


Aluminium	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced.
Magnesium	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_more1.8 T with gasoline straight-4 1.8 L 168 HP engine (2002.5–2005.8)


Aluminium	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced.
Magnesium	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.


2.0 4motion with gasoline straight-4 2.0 L 114 HP engine (2000.11–2005.5)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced.

expand_more2.0 with gasoline straight-4 2.0 L 129 HP at 5700 RPM, 195 N⋅m at 3300 RPM engine (2001.11–2005.5)


Aluminium	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced.
Magnesium	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.


2.5 TDI with diesel V6 2.5 L 161 HP at 4000 RPM, 350 N⋅m at 1500 RPM engine (2003.5–2005.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 4motion with gasoline V6 2.8 L 190 HP engine (2000.11–2005.5)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced.
2.8 4motion with gasoline V6 2.8 L 190 HP engine (2000.11–2005.5)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced.
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreDifferential

expand_moreDifferential oil control screws

expand_moreWith automatic gearbox


01V gearbox	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new seal and screws.

expand_moreDifferential oil drain plug


Rear axle	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreRear axle differential bracket


At the subframe	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
At the gearbox	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


Rear axle differential oil control screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreGear shifting

expand_moreGear rod

expand_moreAll Volkswagen gasoline W8 4.0 Liters BDN engines


At the gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
Hexagon socket screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


At the gearbox	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Screws must be replaced.
Hexagon socket screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreThrust rod


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Rear	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGearbox

expand_moreGearbox flange connection at engine

expand_moreAll Volkswagen diesel V6 2.5 Liters AKN engines


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M10 × 135 screws	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll Volkswagen gasoline vr-5 2.3 Liters AZX engines


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M10 × 80 screws	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll Volkswagen diesel V6 2.5 Liters BAU engines


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M10 × 135 screws	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m


M12	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Torque converter	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreGearbox lubrication

expand_moreDistributor gearbox oil control screws

expand_moreWith automatic gearbox


01V gearbox	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace the screw.

expand_moreDistributor gearbox oil drain plug

expand_moreWith automatic gearbox


01V gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace the screw.

expand_moreGearbox oil drain plug


012 gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
01A gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
01V gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.

expand_moreGearbox oil filler plug


012 gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
01V gearbox	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Sealing rings must be replaced.
01W gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
5-speed 0A1 transmission	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
01E gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreGearbox oil sump


With automatic gearbox	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil control plug


01N gearbox	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.

expand_moreOil filler screws


With manual transmission	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGearbox mounting

expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 129 HP engine (2000.11–2005.5)

expand_moreM8


Screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreM10


Nuts	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more2.5 TDI 4motion with diesel V6 2.5 L 148 HP at 4000 RPM, 310 N⋅m at 1500 RPM engine (2000.11–2005.5)


Screws at the gearbox bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
At the subframe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.5 TDI 4motion with diesel V6 2.5 L 177 HP at 4000 RPM, 370 N⋅m at 1500 RPM engine (2003.1–2005.5)


Screws at the gearbox bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
At the subframe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.8 4motion with gasoline V6 2.8 L 190 HP engine (2000.11–2005.5)


Screws at the gearbox bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
At the subframe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws with the screw- locking compound.

expand_more4.0 W8 4motion with gasoline W8 4.0 L 271 HP at 6000 RPM, 370 N⋅m at 2750 RPM engine (2001.9–2004.9)


Screws at the gearbox bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
At the subframe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws with the screw- locking compound.

expand_moreAll other modifications


At the subframe (M8)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
At the gearbox bracket (M10)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGearbox support

expand_moreAt the gearbox


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2003 Volkswagen Passat Variant Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Passat Variant Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2003 Volkswagen Passat Variant Wagon you're not only saving money, but also also improving your technical skills and learning something new.

2003 Volkswagen Passat Variant Wagon generations

In 2003 Volkswagen offered 2 generations of the Passat Variant Wagon. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

B2 facelift

Type 32B

2003 Volkswagen Passat Variant Wagon B5.5 facelift Transmission Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2003 Volkswagen Passat Variant Wagon generations

B2 facelift

Volkswagen Passat Variant Wagon B5.5 facelift model years

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