2011 Volkswagen Passat CC engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	5.9–6.64 lbf⋅ft5.9–6.64 lbf⋅ft8–9 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


All Volkswagen gasoline straight-4 1.8 Liters BZB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CAWB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreWith automatic tensioner


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAuxiliary drive belt tensioner


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreAir-conditioning compressor


2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.8–2012.1)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.8–2012.1)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2011.5)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2011.5)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2012.1)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2012.1)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 TDI with diesel straight-4 2.0 L 161 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.5–2011.5)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOther M10 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Air-conditioning compressor pressure line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAlternator


All other modifications	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m

expand_moreGenerator bracket

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWB engines


First stage	Tighten by hand

expand_moreSecond stage


First step	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second step	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreOther M10 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVacuum pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CDAB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion

expand_moreExhaust recirculation pipe


All Volkswagen diesel straight-4 2.0 Liters CBAA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CBAB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFA engines


Nuts	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Sealing rings must be replaced.
Screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


Nuts	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Sealing rings must be replaced.
Screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreFuel-distributing pipe


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHigh-pressure line


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreHigh-pressure pump pulley

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBBA engines


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.


Injection hoses	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.11–2012.1)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFGB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBBB engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2011.5)


All Volkswagen diesel straight-4 2.0 Liters CBAA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more2.0 TDI with diesel straight-4 2.0 L 161 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.5–2011.5)


Retaining clamp	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.6–2012.1)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFGB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CLLA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBBB engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll other modifications


All Volkswagen diesel straight-4 2.0 Liters CBAB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreInjection pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines

expand_moreHigh-pressure pump

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.

expand_moreAll other modifications

expand_moreHigh-pressure pump


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCharging


Charge air pipes	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharge air compressor


1.4 TSI MultiFuel with flexfuel straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 2000 RPM engine (2011.1–2012.1)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePulley for charge-air compressor

expand_more1.4 TSI MultiFuel with flexfuel straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 2000 RPM engine (2011.1–2012.1)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTurbo charger

expand_moreAt the cylinder head

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


Lower nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced. Use hot screw paste.
Upper nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced. Use hot screw paste.


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten new nuts evenly in several steps.

expand_moreTurbocharger oil feed line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBAA engines


Support screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFA engines


Union nuts at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBAB engines


Support screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBAA engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolts on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFA engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBAB engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolts on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolts on the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline straight-4 1.8 Liters BZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.
All Volkswagen gasoline straight-4 2.0 Liters CAWB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.
All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.
All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCoolant pump pulley


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCoolant pump drive wheel


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines

Figure 1. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.8 Liters BZB.


First stage	Tighten by hand
Tighten in steps from inside to outside. See figure 1.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBBA engines

Figure 2. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 2.0 Liters CBBA.


First stage	Tighten by hand
Tighten gradually and alternately from inside to outside. See figure 2.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines

expand_moreScrews 1 – 10

Figure 3. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.8 Liters BZB, Screws 1 – 10.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 14

expand_moreFourth stage


First step	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second step	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines

expand_moreScrews 1 – 10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 14

expand_moreFourth stage


First step	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second step	90°90°90°

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines

Figure 4. Cylinder head, Cylinder head screws, Volkswagen flexfuel straight-4 1.4 Liters CKMA.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 4.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 4.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreValve cover


2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.8–2012.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.
2.0 TDI 4motion with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.11–2012.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2011.5)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2012.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.
2.0 TDI with diesel straight-4 2.0 L 161 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.5–2011.5)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.6–2012.1)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Gradually tighten screws crosswise.

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreValve cover locking screws


2.0 TSI with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2010.11–2012.1)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines

expand_moreCoolant pump


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM9


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Crankcase ventilation	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCrankshaft central screws

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft pulley


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine block closure screws


1.4 TSI MultiFuel with flexfuel straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 2000 RPM engine (2011.1–2012.1)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Flywheel cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreMain bearing

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines

expand_moreCenter


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreLateral-fitting


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBBA engines

expand_moreBalance shaft module

expand_moreFirst stage

Figure 5. Engine block, Main bearing, Volkswagen diesel straight-4 2.0 Liters CBBA, Balance shaft module, First stage.


6-screws variant	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Screws 1 – 6. Screws must be replaced. See figure 5.
Figure 6. Engine block, Main bearing, Volkswagen diesel straight-4 2.0 Liters CBBA, Balance shaft module, First stage.
8-screws variant	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Screws 1 – 8. Screws must be replaced. See figure 6.


Second stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
M7

expand_moreThird stage


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
M8
Other screws	90°90°90°

expand_moreBearing cap


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines

expand_moreM8


First stage	Screw in screw(s) by hand.
Tighten new screws in inside-to-outside order.

expand_moreSecond stage


First step	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second step	90°90°90°

expand_moreM10


First stage	Screw in screw(s) by hand.
Tighten new screws in inside-to-outside order.

expand_moreSecond stage


First step	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Second step	90°90°90°

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreBalance shaft module


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Tighten new screws crosswise in inside-to-outside order.

expand_moreSecond stage


M7	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Third stage	90°90°90°

expand_moreBearing cap


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control


Balance shaft timing chain guide rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Balance shaft timing chain tension rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBottom part of the control unit housing

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines

Figure 7. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 2.0 Liters CCZB.

expand_more8-screws variant
See figure 7.


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Screws must be replaced.
Second stage	45°45°45°

Figure 8. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 2.0 Liters CCZB.

expand_more15-screws variant
See figure 8.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use new screws and tighten them crosswise.
Second stage	45°45°45°

expand_moreCamshaft adjuster

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


Bearing pedestal at the cylinder head	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Camshaft adjuster valve	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreInlet camshaft


Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread

expand_moreOutlet camshaft

expand_moreCentral screws

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreBearing casing


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreExhaust side

expand_moreCentral screws

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreIntake-side


Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread

expand_moreCamshaft drive belt deflection pulley

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.11–2012.1)


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 161 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.5–2011.5)


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.6–2012.1)


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Camshaft timing chain guide rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain slip rail


All Volkswagen gasoline vr-6 3.6 Liters BLV engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline vr-6 3.6 Liters CNNA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain tensioner


All Volkswagen gasoline vr-6 3.6 Liters BLV engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline vr-6 3.6 Liters CNNA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioning rail


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreChain tensioner


1.4 TSI MultiFuel with flexfuel straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 2000 RPM engine (2011.1–2012.1)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreControl drive chain tensioner


All Volkswagen gasoline vr-6 3.6 Liters BLV engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline vr-6 3.6 Liters CNNA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Control drive chain tensioning rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreControl drive sprocket wheel

expand_moreAll Volkswagen gasoline vr-6 3.6 Liters BLV engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreControl drive timing chain slip rail


All Volkswagen gasoline vr-6 3.6 Liters BLV engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline vr-6 3.6 Liters CNNA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Volkswagen gasoline vr-6 3.6 Liters BLV engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
The screws and sprocket wheel must be replaced.
Second stage	for freedom from play

expand_moreThird stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screw and intermediate wheel when loosening the screw.
Second stage	for freedom from play

expand_moreThird stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°

expand_moreAll other modifications


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
The screws and sprocket wheel must be replaced.
Second stage	90°90°90°


Oil pump drive chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Volkswagen gasoline vr-6 3.6 Liters BLV engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTension rail bearing screws


All Volkswagen gasoline vr-6 3.6 Liters BLV engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline vr-6 3.6 Liters CNNA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTiming case cover

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreToothed belt guard


Coolant pump	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Toothed belt guard at the bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.

expand_moreToothed belt tensioning roller


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreTop part of control unit housing

Figure 9. Engine control, Top part of control unit housing.


All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 9.
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten cross-wise.

expand_moreEngine lubrication

expand_moreOil cooler


1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2008.6–2012.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.8 TSI with gasoline straight-4 1.8 L 158 HP at 5000 RPM, 250 N⋅m at 1500 RPM engine (2008.6–2012.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.8–2012.1)


Locking screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Other	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.11–2012.1)


Locking screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Other	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2011.5)


Locking screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Other	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2012.1)


Locking screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Other	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


2.0 TDI with diesel straight-4 2.0 L 161 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.5–2011.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.6–2012.1)


Locking screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Other	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


2.0 TSI with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2010.11–2012.1)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Oil filter	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreOil filter housing

expand_moreAll other modifications

expand_moreOn the engine block


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws and tighten them crosswise.
Second stage	90°90°90°


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil pump chain wheel

expand_moreAll Volkswagen flexfuel straight-4 1.4 Liters CKMA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters BZB engines

expand_moreOil sump top part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZB engines

expand_moreOil sump top part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Charge air pressure sensor	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCrankshaft sensor


2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2012.1)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2012.1)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.0 TDI with diesel straight-4 2.0 L 161 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.5–2011.5)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.6–2012.1)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.6–2012.1)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.6–2012.1)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust gas temperature sensor


All Volkswagen diesel straight-4 2.0 Liters CBAA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFA engines


On exhaust manifold	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste
On particle filter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


All Volkswagen diesel straight-4 2.0 Liters CBBA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBAB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


On exhaust manifold	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste
On particle filter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Glow plugs	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.8 TSI with gasoline straight-4 1.8 L 158 HP at 4500 RPM, 250 N⋅m at 1500 RPM engine (2008.6–2012.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.8 TSI with gasoline straight-4 1.8 L 158 HP at 5000 RPM, 250 N⋅m at 1500 RPM engine (2008.6–2012.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 TSI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1700 RPM engine (2008.6–2012.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 TSI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2008.6–2012.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 TSI with gasoline straight-4 2.0 L 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM engine (2008.6–2012.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 TSI with gasoline straight-4 2.0 L 197 HP engine (2008.6–2012.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
2.0 TSI with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2010.11–2012.1)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreOn the engine block


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreEngine mounting

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe

expand_moreM12 × 90 screws


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreM12 × 100 screws


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreM12 × 110 screws


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe (M14)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox

expand_moreM10

expand_moreClass 8.8 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreClass 10.9


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM12


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque support bracket

expand_moreM10

expand_moreClass 8.8 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreClass 10.9


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM12


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


All Volkswagen flexfuel straight-4 1.4 Liters CKMA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced. Use hot screw paste.

expand_moreDiesel particulate filter

expand_more2.0 TDI with diesel straight-4 2.0 L 161 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.5–2011.5)


Clamps	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Parts must be replaced.
Retaining clamp	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2009.8–2012.1)


All Volkswagen diesel straight-4 2.0 Liters CBAB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFFB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Nuts must be replaced.

expand_more2.0 TDI 4motion with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2009.11–2012.1)


All Volkswagen diesel straight-4 2.0 Liters CBBB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFGB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2011.5)


All Volkswagen diesel straight-4 2.0 Liters CBAA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFFA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Nuts must be replaced.

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2008.6–2012.1)


All Volkswagen diesel straight-4 2.0 Liters CBAB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFFB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Nuts must be replaced.


2.0 TDI with diesel straight-4 2.0 L 161 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.5–2011.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2008.6–2012.1)


All Volkswagen diesel straight-4 2.0 Liters CBBB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFGB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_more2.0 TSI with gasoline straight-4 2.0 L 208 HP at 5300 RPM, 280 N⋅m at 1700 RPM engine (2010.11–2012.1)


Lower nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced.
Upper nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten new nuts evenly in several steps.

expand_moreAll other modifications

expand_moreTop


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace the nuts and use fitting paste
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten cross-wise.
Third stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Bottom	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreExhaust manifold heat shields


All Volkswagen diesel straight-4 2.0 Liters CBAA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFFA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBAB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFFB engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


Exhaust pipe	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace the nuts and use fitting paste

expand_moreExhaust pipe bracket


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


Particle filter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel supply


Fuel filter bracket	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


All Volkswagen gasoline straight-4 1.8 Liters BZB engines	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCZB engines	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CDAA engines	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreAll other modifications


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2011 Volkswagen Passat CC user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Passat CC service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2011 Volkswagen Passat CC you're not only saving money, but also also improving your technical skills and learning something new.

2011 Volkswagen Passat CC First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Passat CC First generation model years

Suggest edit