2008 Volkswagen Jetta engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system


Induction-pipe flap control unit	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIntake manifold


1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2010.10)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2006.7–2010.10)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.9 TDI with diesel straight-4 1.9 L 103 HP engine (2005.8–2010.10)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.8–2010.10)


All Volkswagen diesel straight-4 2.0 Liters BKD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.9–2010.10)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.10–2010.10)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2006.10–2010.10)


All Volkswagen diesel straight-4 2.0 Liters BMN engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CEGA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll other modifications


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley

expand_moreAll Volkswagen gasoline straight-5 2.5 Liters BGP engines


Top	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Bottom	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


All Volkswagen diesel straight-4 2.0 Liters AZV engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All Volkswagen gasoline straight-5 2.5 Liters BGP engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CEGA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BMY engines


Compressor belt	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreWith manual transmission


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreWith twin clutch gearbox


Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreBottom


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-5 2.5 Liters BTK engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines


Engine with belt control	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Engine with chain drive	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


Compressor belt	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreWith manual transmission


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreWith twin clutch gearbox


Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreBottom


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 2.0 Liters CAWA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


All Volkswagen diesel straight-4 2.0 Liters BKD engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°


All other modifications	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m


Air compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor


All Volkswagen diesel straight-4 2.0 Liters AZV engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BKD engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BMN engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBEA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CEGA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CJAA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


All Volkswagen gasoline straight-5 2.5 Liters BGP engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


All Volkswagen gasoline straight-4 1.6 Liters BLF engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLR engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLX engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLY engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-5 2.5 Liters BTK engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVY engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines


Engine with belt control	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine with chain drive


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten cross-wise.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Alternator	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m

expand_moreGenerator bracket


All Volkswagen gasoline straight-5 2.5 Liters BGP engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters BLG engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLR engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLX engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLY engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-5 2.5 Liters BTK engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVY engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines


Engine with belt control	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine with chain drive


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten cross-wise.
Second stage	90°90°90°


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Tensioning device for air-conditioning compressor auxiliary drive belt	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreVacuum pump


All Volkswagen diesel straight-4 2.0 Liters AZV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines

expand_moreScrews


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Volkswagen diesel straight-4 2.0 Liters BMN engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BKD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	6.64–7.38 lbf⋅ft6.64–7.38 lbf⋅ft9–10 N⋅m

expand_moreCarburetion

expand_moreExhaust gas return cooler


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreExhaust recirculation pipe


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.


All Volkswagen diesel straight-4 1.9 Liters BKC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BLS engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Seals and nuts must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.


All Volkswagen diesel straight-4 1.9 Liters BXE engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreFuel-distributing pipe


1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2010.10)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.7–2010.10)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.7–2010.10)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP engine (2005.8–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.8–2010.10)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.9–2010.10)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2006.10–2010.10)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.5 with gasoline straight-5 2.5 L 148 HP engine (2006.1–2010.10)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
2.5 with gasoline straight-5 2.5 L 148 HP engine (2006.1–2010.10)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreAll other modifications


All Volkswagen gasoline straight-4 2.0 Liters CCTA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters AXX engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
BPY engine	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BWA engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


High-pressure line	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreHigh-pressure pump pulley

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CEGA engines

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreInjection hoses


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Volkswagen diesel straight-4 2.0 Liters AZV engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CEGA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BMN engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines


Lower section of intake manifold	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CEGA engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll other modifications


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
Second stage	270°270°270°

expand_moreInjection pump


All Volkswagen gasoline straight-4 1.6 Liters BLF engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLR engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BMN engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CEGA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine with chain drive


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.

expand_moreCharging

expand_moreCharge air pipes

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BMY engines


M6 × 25 screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8 × 20 screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger bracket

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Turbocharger coolant feed line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
Turbocharger coolant return line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil feed line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Support screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreSupport on exhaust manifold


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Support screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters BLG engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters BMM engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


At the turbocharger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Parts must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


Support screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Support screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreSupport on exhaust manifold


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolts on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BLS engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Banjo bolts on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BXE engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters BLG engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines


Support at turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Banjo bolts on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Sealing rings must be replaced.


All Volkswagen gasoline straight-4 1.4 Liters BMY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolts on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline straight-5 2.5 Liters BGP engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-5 2.5 Liters BTK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll other modifications


Engine with belt control	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCoolant pump pulley


All Volkswagen gasoline straight-4 1.6 Liters BLF engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCTA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreCylinder head

expand_moreCamshaft bearing


1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.7–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.7–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	90°90°90°


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.8–2010.10)


All Volkswagen diesel straight-4 2.0 Liters BKD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.9–2010.10)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2006.10–2010.10)


All Volkswagen diesel straight-4 2.0 Liters BMN engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CEGA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten gradually and alternately from inside to outside.

expand_moreAll other modifications

expand_moreEngine with belt control


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_moreCylinder head screws

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines

Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters AZV.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-5 2.5 Liters BGP engines

expand_moreScrews 1 – 12

Figure 2. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-5 2.5 Liters BGP, Screws 1 – 12.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 13


Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines

Figure 3. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.9 Liters BKC.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 3.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 3.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CEGA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BMY engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines

expand_moreEngine with belt control


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreEngine with chain drive

Figure 4. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters BWA, Engine with chain drive.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws 1 - 10. Screws must be replaced. See figure 4.
Second stage	90°90°90°
Screws 1 - 10.
Third stage	90°90°90°
Screws 1 - 10.

expand_moreFourth stage


First step	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws 11 - 14. Screws must be replaced.
Second step	90°90°90°
Screws 11 - 14.

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines

Figure 5. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.4 Liters CAVD.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 5.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWA engines

expand_moreScrews 1 – 10

Figure 6. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 2.0 Liters CAWA, Screws 1 – 10.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 6.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 14

expand_moreFourth stage


First step	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second step	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines

Figure 7. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.4 Liters CAXA.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 7.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 7.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreRocker bridge


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreValve cover

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2010.10)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.7–2010.10)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.7–2010.10)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)

expand_moreEngine with chain drive


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°


Engine with belt control	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Valve play adjusting screw lock nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel

expand_moreCoolant pump


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines

expand_moreEngine with belt control


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine with chain drive

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM9


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWA engines

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM9


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankcase ventilation


2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Tighten screws crosswise.

expand_moreCrankshaft central screws

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2010.10)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.7–2010.10)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.7–2010.10)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws and seals must be replaced.
Second stage	90°90°90°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)

expand_moreEngine with belt control


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine with chain drive


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft pulley

expand_more2.5 with gasoline straight-5 2.5 L 148 HP engine (2006.1–2010.10)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine block closure screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreMain bearing

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2010.10)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.7–2010.10)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.7–2010.10)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)

expand_moreCenter


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreLateral-fitting


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)

expand_moreEngine with chain drive

expand_moreCenter


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreLateral-fitting


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine with belt control


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.5 with gasoline straight-5 2.5 L 148 HP engine (2006.1–2010.10)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)

expand_moreClass 10.9


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control


Balance shaft timing chain guide rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Balance shaft timing chain tension rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBottom part of the control unit housing


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten cross-wise.
Second stage	45°45°45°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWA engines

expand_moreCamshaft adjuster

expand_moreEngine with chain drive


Bearing casing	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Cap	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread

expand_moreEngine with belt control


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreCamshaft drive belt deflection pulley

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines

expand_moreTop


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Volkswagen diesel straight-4 1.9 Liters BKC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BLR engines


Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Bottom	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All Volkswagen diesel straight-4 1.9 Liters BLS engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BMM engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CEGA engines


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines

expand_moreTop (M12)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Volkswagen diesel straight-4 1.9 Liters BXE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTop


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications

expand_moreEngine with belt control


Bottom	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing chain guide rail


1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2010.10)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Camshaft timing chain slip rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Camshaft timing chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing chain tensioning rail


All Volkswagen gasoline straight-5 2.5 Liters BGP engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen gasoline straight-5 2.5 Liters BTK engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10)


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.8–2010.10)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.9–2010.10)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 2000 RPM engine (2006.10–2010.10)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CEGA engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreEngine with belt control


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	180°180°180°


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreControl drive chain tensioner


All Volkswagen gasoline straight-5 2.5 Liters BGP engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-5 2.5 Liters BTK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CAWA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Control drive chain tensioning rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Control drive timing chain slip rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDrive chain balance shaft tensioner


All Volkswagen gasoline straight-4 2.0 Liters CAWA engines	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreAll other modifications


With timing chain	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Use screw-locking compound.

expand_moreInlet camshaft wheel

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-5 2.5 Liters BGP engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket

expand_moreAll Volkswagen gasoline straight-5 2.5 Liters BGP engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreEngine with chain drive


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
The screws and sprocket wheel must be replaced.
Second stage	for freedom from play

expand_moreThird stage


First step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second step	90°90°90°

expand_moreOil pump drive chain tensioner


All Volkswagen gasoline straight-5 2.5 Liters BGP engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-5 2.5 Liters BTK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines


Engine with belt control	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Engine with chain drive	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Volkswagen gasoline straight-4 2.0 Liters CAWA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-5 2.5 Liters BGP engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BMY engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWA engines

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreEngine with chain drive

expand_moreM6


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Tension rail bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTiming case cover


All Volkswagen gasoline straight-5 2.5 Liters BGP engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BMM engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-5 2.5 Liters BTK engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Toothed belt guard	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard at the bottom


All Volkswagen gasoline straight-4 2.0 Liters BLR engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLX engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BWA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use screw-locking compound.
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.


Toothed belt guard at the top	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreToothed belt tensioning roller


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP engine (2005.8–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
Second stage	45°45°45°

expand_moreToothed belt tightener

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Top part of control unit housing	6.64–7.38 lbf⋅ft6.64–7.38 lbf⋅ft9–10 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


All Volkswagen gasoline straight-4 1.6 Liters BLF engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines


Engine with belt control	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Engine with chain drive	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CAWA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.

expand_moreOil filter


2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Slightly oil sealing lips.

expand_moreOil filter housing

expand_more2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)


First stage	Screw in screws by hand.
Tighten screws crosswise.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	90°90°90°

expand_more2.5 with gasoline straight-5 2.5 L 148 HP engine (2006.1–2010.10)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


All Volkswagen gasoline straight-5 2.5 Liters BGP engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BLF engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Second stage	90°90°90°


All Volkswagen gasoline straight-5 2.5 Liters BTK engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWA engines


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.5–2010.10)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Screws must be replaced.

expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.7–2010.10)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.

expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.7–2010.10)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M6	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_more2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)

expand_moreOil sump top part

Figure 8. Engine lubrication, Oil sump, 2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10), Oil sump top part.


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced. See figure 8.
Second stage	90°90°90°

expand_moreOil sump lower part

Figure 9. Engine lubrication, Oil sump, 2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10), Oil sump lower part.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced. See figure 9.
Second stage	45°45°45°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)

expand_moreEngine with belt control


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine with chain drive

expand_moreOil sump top part


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	45°45°45°


2.5 with gasoline straight-5 2.5 L 148 HP engine (2006.1–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 with gasoline straight-5 2.5 L 148 HP engine (2006.1–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreGlow plugs


All Volkswagen diesel straight-4 1.9 Liters BKC engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BLS engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BMM engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines


Ceramic glow plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Volkswagen diesel straight-4 1.9 Liters BXE engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications


Ceramic glow plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Metal glow plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


All Volkswagen diesel straight-4 1.9 Liters BKC engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
All Volkswagen diesel straight-4 1.9 Liters BLS engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
All Volkswagen diesel straight-4 2.0 Liters BMM engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
All Volkswagen diesel straight-4 1.9 Liters BXE engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)


Engine with belt control	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine with chain drive


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)


Engine with belt control	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine with chain drive


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreEngine mounting

expand_more2.5 with gasoline straight-5 2.5 L 148 HP engine (2006.1–2010.10)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe

expand_moreM12


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe

expand_moreM14


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox

expand_moreClass 8.8 screws

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOther


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced. Use hot screw paste.
2.0 TFSI with gasoline straight-4 2.0 L 168 HP at 4300 RPM, 280 N⋅m at 1700 RPM engine (2008.3–2010.10)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Nuts must be replaced.

expand_moreCatalytic converter bracket

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines


Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreDiesel particulate filter


Clamps	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Parts must be replaced.


Differential pressure sensor lines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreExhaust manifold


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten new nuts evenly in several steps.
All Volkswagen diesel straight-4 2.0 Liters CEGA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten new nuts evenly in several steps.

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines

expand_moreNuts


Bottom	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced.
Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten new nuts evenly in several steps.

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CAWA engines

expand_moreNuts


Bottom	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Nuts must be replaced.
Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.


All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced. Use hot screw paste.

expand_moreExhaust manifold heat shields


All Volkswagen diesel straight-4 2.0 Liters AZV engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BKC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BLS engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BXE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters BKD engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreExhaust pipe

expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.7–2010.10)


At the middle silencer	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Seals and nuts must be replaced.
On catalytic converter	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Seals and nuts must be replaced.


1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.7–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Seals and nuts must be replaced.
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreExhaust pipe bracket


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2008.1–2010.10)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.


Particle filter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel supply

expand_moreFuel lines


Low-pressure side banjo screws	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
High-pressure side union nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Volkswagen gasoline straight-4 1.6 Liters BLF engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Volkswagen Jetta user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Jetta service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Volkswagen Jetta you're not only saving money, but also also improving your technical skills and learning something new.

2008 Volkswagen Jetta Third generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Jetta Third generation model years

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