2005 Volkswagen Jetta Third generation Engine Fastener Tightening Specifications
in your garage to make future searches easy.
| Condition | Value |
|---|
expand_moreAir intake system
| Induction-pipe flap control unit | 7.38 lbf⋅ft |
expand_moreIntake manifold
| 1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10) | 14.75 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10) | 18.44 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 18.44 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 18.44 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 18.44 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10) | 16.23 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10) | 16.23 lbf⋅ft |
| 1.9 TDI with diesel straight-4 1.9 L 103 HP engine (2005.8–2010.10) | 16.23 lbf⋅ft |
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.8–2010.10)
| All Volkswagen diesel straight-4 2.0 Liters BKD engines | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CBDB engines | 5.9 lbf⋅ft |
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.9–2010.10)
| All Volkswagen diesel straight-4 2.0 Liters AZV engines | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CBDA engines | 5.9 lbf⋅ft |
| 2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.10–2010.10) | 16.23 lbf⋅ft |
expand_moreAll other modifications
| Engine with belt control | 7.38 lbf⋅ft |
| Engine with chain drive | 6.64 lbf⋅ft |
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
| All other modifications | 29.5 lbf⋅ft |
expand_moreAuxiliary drive belt tensioner
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| All Volkswagen diesel straight-4 2.0 Liters AZV engines | 18.44 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 180° |
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CEGA engines
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 180° |
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines
| Engine with belt control | 16.96 lbf⋅ft |
| Engine with chain drive | 7.38 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
| All Volkswagen diesel straight-4 2.0 Liters BKD engines | 18.44 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 180° |
| All other modifications | 16.96–18.44 lbf⋅ft |
| Air compressor | 18.44 lbf⋅ft |
expand_moreAir-conditioning compressor
| All Volkswagen diesel straight-4 2.0 Liters AZV engines | 33.19 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters BKD engines | 33.19 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CBDA engines | 33.19 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CBDB engines | 33.19 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CBEA engines | 33.19 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CJAA engines | 33.19 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
expand_moreAir-conditioning compressor bracket
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
| M8 | 18.44 lbf⋅ft |
| M10 | 36.88 lbf⋅ft |
| All Volkswagen gasoline straight-4 1.6 Liters BLF engines | 18.44 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BLR engines | 38.35 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BLX engines | 38.35 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BLY engines | 38.35 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BVY engines | 38.35 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BVZ engines | 38.35 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines
| Engine with belt control | 29.5 lbf⋅ft |
expand_moreEngine with chain drive
| First stage | 14.75 lbf⋅ft |
| Second stage | 90° |
| All other modifications | 33.19 lbf⋅ft |
| Alternator | 16.96–18.44 lbf⋅ft |
expand_moreGenerator bracket
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
| M10 | 36.88 lbf⋅ft |
| M8 | 18.44 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BLR engines | 38.35 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BLX engines | 38.35 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BLY engines | 38.35 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BVY engines | 38.35 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BVZ engines | 38.35 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines
| Engine with belt control | 29.5 lbf⋅ft |
expand_moreEngine with chain drive
| First stage | 14.75 lbf⋅ft |
| Second stage | 90° |
| All other modifications | 33.19 lbf⋅ft |
| Tensioning device for air-conditioning compressor auxiliary drive belt | 25.81 lbf⋅ft |
expand_moreVacuum pump
| All Volkswagen diesel straight-4 2.0 Liters AZV engines | 14.75 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
expand_moreScrews
| Top | 14.75 lbf⋅ft |
| Bottom | 7.38 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters BMN engines | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters BKD engines | 14.75 lbf⋅ft |
| All other modifications | 6.64–7.38 lbf⋅ft |
expand_moreCarburetion
expand_moreExhaust gas return cooler
| Support | 7.38 lbf⋅ft |
| Otherwise | 16.23 lbf⋅ft |
| Sealing rings must be replaced. | |
expand_moreExhaust recirculation pipe
| All Volkswagen diesel straight-4 2.0 Liters CBDA engines | 14.75 lbf⋅ft |
| Sealing rings must be replaced. | |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| Nuts | 18.44 lbf⋅ft |
| Sealing rings must be replaced. | |
| Screws | 16.23 lbf⋅ft |
| Sealing rings must be replaced. | |
| All Volkswagen diesel straight-4 1.9 Liters BKC engines | 16.23 lbf⋅ft |
| Sealing rings must be replaced. | |
| All Volkswagen diesel straight-4 1.9 Liters BLS engines | 16.23 lbf⋅ft |
| Sealing rings must be replaced. | |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines
| Nuts | 18.44 lbf⋅ft |
| Seals and nuts must be replaced. | |
| Screws | 16.23 lbf⋅ft |
| Sealing rings must be replaced. | |
| All Volkswagen diesel straight-4 1.9 Liters BXE engines | 16.23 lbf⋅ft |
| Sealing rings must be replaced. | |
| All Volkswagen diesel straight-4 2.0 Liters CBDB engines | 14.75 lbf⋅ft |
| Sealing rings must be replaced. | |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
| Nuts | 18.44 lbf⋅ft |
| Sealing rings must be replaced. | |
| Screws | 16.23 lbf⋅ft |
| Sealing rings must be replaced. | |
expand_moreFuel-distributing pipe
| 1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10) | 14.75 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10) | 5.9 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 5.9 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 5.9 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 5.9 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10) | 7.38 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10) | 7.38 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10) | 7.38 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10) | 7.38 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP engine (2005.8–2010.10) | 7.38 lbf⋅ft |
| 2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.8–2010.10) | 16.23 lbf⋅ft |
| 2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.9–2010.10) | 16.23 lbf⋅ft |
expand_moreAll other modifications
| All Volkswagen gasoline straight-4 2.0 Liters CCTA engines | 6.64 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters AXX engines | 3.69 lbf⋅ft |
| BPY engine | 3.69 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BWA engines | 3.69 lbf⋅ft |
| High-pressure line | 20.65 lbf⋅ft |
expand_moreHigh-pressure pump
expand_moreM8 × 28 screws
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 45° |
expand_moreM8 × 90 screws
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 180° |
expand_moreHigh-pressure pump pulley
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
expand_moreWheel
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Central nuts | 70.07 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
expand_moreWheel
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Central nuts | 70.07 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
| Wheel | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Central nuts | 70.07 lbf⋅ft |
expand_moreInjection hoses
| All Volkswagen diesel straight-4 2.0 Liters CBDA engines | 20.65 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters AZV engines | 20.65 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CEGA engines | 18.44 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CBDB engines | 20.65 lbf⋅ft |
expand_moreInjection nozzle (injector)
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| First stage | 2.21 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Third stage | 180° |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
| Nuts | 7.38 lbf⋅ft |
| Screws | 3.69 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines
| First stage | 2.21 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Third stage | 180° |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
| First stage | 2.21 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Third stage | 180° |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
| Nuts | 7.38 lbf⋅ft |
| Screws | 3.69 lbf⋅ft |
expand_moreAll other modifications
| First stage | 8.85 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 270° |
expand_moreInjection pump
| All Volkswagen gasoline straight-4 1.6 Liters BLF engines | 5.9 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BLR engines | 7.38 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CEGA engines | 14.75 lbf⋅ft |
expand_moreAll other modifications
| Engine with belt control | 7.38 lbf⋅ft |
expand_moreEngine with chain drive
| M6 | 7.38 lbf⋅ft |
| Screws must be replaced. | |
| M8 | 14.75 lbf⋅ft |
| Screws must be replaced. | |
expand_moreCharging
expand_moreTurbocharger bracket
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| At the turbocharger | 14.75 lbf⋅ft |
| On the engine block | 29.5 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
| At the turbocharger | 14.75 lbf⋅ft |
| On the engine block | 29.5 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
| At the turbocharger | 14.75 lbf⋅ft |
| On the engine block | 29.5 lbf⋅ft |
| Turbocharger coolant feed line | 5.9 lbf⋅ft |
| Sealing rings must be replaced. | |
| Turbocharger coolant return line | 5.9 lbf⋅ft |
| Sealing rings must be replaced. | |
expand_moreTurbocharger oil feed line
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| Support screws | 7.38 lbf⋅ft |
expand_moreSupport on exhaust manifold
| Nuts | 18.44 lbf⋅ft |
| Nuts must be replaced. | |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
| Union nuts | 16.23 lbf⋅ft |
| Support screws | 7.38 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
| Support | 7.38 lbf⋅ft |
| Union nuts | 16.23 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters BMM engines | 16.23 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
| Support screws | 7.38 lbf⋅ft |
| Union nuts | 16.23 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
| Support screws | 7.38 lbf⋅ft |
expand_moreSupport on exhaust manifold
| Nuts | 18.44 lbf⋅ft |
| Nuts must be replaced. | |
expand_moreTurbocharger oil return line
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| At the turbocharger | 14.75 lbf⋅ft |
| Sealing rings must be replaced. | |
| Union nuts on the engine block | 22.13 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
| At the turbocharger | 11.06 lbf⋅ft |
| Sealing rings must be replaced. | |
| Support at turbocharger | 14.75 lbf⋅ft |
| Banjo bolts on the engine block | 44.25 lbf⋅ft |
| Use new seal and screws. | |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BLS engines
| At the turbocharger | 11.06 lbf⋅ft |
| Sealing rings must be replaced. | |
| Support at turbocharger | 18.44 lbf⋅ft |
| Banjo bolts on the engine block | 44.25 lbf⋅ft |
| Use new seal and screws. | |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
| At the turbocharger | 12.54 lbf⋅ft |
| Sealing rings must be replaced. | |
| Union nuts on the engine block | 22.13 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BXE engines
| At the turbocharger | 12.54 lbf⋅ft |
| Sealing rings must be replaced. | |
| Union nuts on the engine block | 22.13 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines
| Support at turbocharger | 18.44 lbf⋅ft |
| At the turbocharger | 11.06 lbf⋅ft |
| Sealing rings must be replaced. | |
| Banjo bolts on the engine block | 44.25 lbf⋅ft |
| Sealing rings must be replaced. | |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
| At the turbocharger | 14.75 lbf⋅ft |
| Sealing rings must be replaced. | |
| Union nuts on the engine block | 22.13 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
| At the turbocharger | 11.06 lbf⋅ft |
| Sealing rings must be replaced. | |
| Support at turbocharger | 14.75 lbf⋅ft |
| Banjo bolts on the engine block | 44.25 lbf⋅ft |
| Use new seal and screws. | |
expand_moreCooling system
expand_moreCoolant pump
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines
expand_moreAll other modifications
| Engine with belt control | 11.06 lbf⋅ft |
| Engine with chain drive | 6.64 lbf⋅ft |
expand_moreCoolant pump pulley
| All Volkswagen gasoline straight-4 1.6 Liters BLF engines | 14.75 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCTA engines
| First stage | 7.38 lbf⋅ft |
| Screws must be replaced. Left-hand thread. | |
| Second stage | 90° |
expand_moreCylinder head
expand_moreCamshaft bearing
expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10)
| First stage | 7.38 lbf⋅ft |
| Second stage | 90° |
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10) | 16.96 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 16.96 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 16.96 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 16.96 lbf⋅ft |
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.8–2010.10)
| All Volkswagen diesel straight-4 2.0 Liters BKD engines | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CBDB engines | 7.38 lbf⋅ft |
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.9–2010.10)
| All Volkswagen diesel straight-4 2.0 Liters AZV engines | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CBDA engines | 7.38 lbf⋅ft |
expand_moreAll other modifications
expand_moreEngine with belt control
| First stage | 5.9 lbf⋅ft |
| Tighten new screws in inside-to-outside order. | |
| Second stage | 90° |
expand_moreCylinder head screws
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| First stage | 25.81 lbf⋅ft |
| Screws must be replaced. See figure 1. | |
| Second stage | 44.25 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
| First stage | 22.13 lbf⋅ft |
| Screws must be replaced. See figure 1. | |
| Second stage | 36.88 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
| First stage | 25.81 lbf⋅ft |
| Screws must be replaced. See figure 1. | |
| Second stage | 44.25 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines
| First stage | 22.13 lbf⋅ft |
| Screws must be replaced. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. See figure 1. | |
| Second stage | 44.25 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CEGA engines
| First stage | 22.13 lbf⋅ft |
| Screws must be replaced. See figure 1. | |
| Second stage | 36.88 lbf⋅ft |
| Third stage | 90° |
| Fourth stage | 90° |
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines
expand_moreEngine with belt control
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. See figure 1. | |
| Second stage | 90° |
| Third stage | 90° |
expand_moreEngine with chain drive
| First stage | 29.5 lbf⋅ft |
| Screws 1 - 10. Screws must be replaced. See figure 2. | |
| Second stage | 90° |
| Screws 1 - 10. | |
| Third stage | 90° |
| Screws 1 - 10. | |
expand_moreFourth stage
| First step | 5.9 lbf⋅ft |
| Screws 11 - 14. Screws must be replaced. | |
| Second step | 90° |
| Screws 11 - 14. | |
expand_moreAll other modifications
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. See figure 3. | |
| Second stage | 90° |
| Third stage | 90° |
expand_moreRocker bridge
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreValve cover
expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10)
| First stage | 7.38 lbf⋅ft |
| Tighten new screws in inside-to-outside order. | |
| Second stage | 90° |
expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)
expand_moreEngine with chain drive
| First stage | 5.9 lbf⋅ft |
| Tighten new screws in inside-to-outside order. | |
| Second stage | 90° |
| Engine with belt control | 7.38 lbf⋅ft |
| All other modifications | 7.38 lbf⋅ft |
| Valve play adjusting screw lock nuts | 22.13 lbf⋅ft |
expand_moreEngine block
expand_moreBalance shaft gear wheel
expand_moreCoolant pump
| First stage | 7.38 lbf⋅ft |
| Screws must be replaced. Left-hand thread. | |
| Second stage | 90° |
| On the engine block | 6.64 lbf⋅ft |
expand_moreConnecting rod bearing
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines
expand_moreEngine with belt control
| First stage | 22.13 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreEngine with chain drive
expand_moreM8
| First stage | 22.13 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreM9
| First stage | 33.19 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 22.13 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreCrankshaft central screws
expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.9–2010.10)
| First stage | 110.63 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 180° |
expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)
| First stage | 66.38 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)
expand_moreEngine with belt control
| First stage | 66.38 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreEngine with chain drive
| First stage | 110.63 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 88.51 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreCrankshaft pulley
expand_moreAll other modifications
| First stage | 7.38 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreDrive plate
| First stage | 44.25 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Engine block closure screws | 22.13 lbf⋅ft |
| Sealing rings must be replaced. | |
expand_moreFlywheel
| First stage | 44.25 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreMain bearing
expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10)
| First stage | 44.25 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)
expand_moreEngine with chain drive
expand_moreCenter
| First stage | 47.94 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreLateral-fitting
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreEngine with belt control
| First stage | 47.94 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 47.94 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreVibration damper
expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)
expand_moreClass 10.9
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreAll other modifications
| First stage | 7.38 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreEngine control
| Balance shaft timing chain guide rail | 14.75 lbf⋅ft |
| Balance shaft timing chain tension rail | 14.75 lbf⋅ft |
expand_moreBottom part of the control unit housing
| First stage | 5.9 lbf⋅ft |
| Tighten cross-wise. | |
| Second stage | 45° |
expand_moreCamshaft adjuster
expand_moreEngine with chain drive
| Bearing casing | 6.64 lbf⋅ft |
| Cap | 6.64 lbf⋅ft |
| Central screws | 25.81 lbf⋅ft |
| Left-hand thread | |
expand_moreEngine with belt control
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 45° |
expand_moreCamshaft drive belt deflection pulley
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
expand_moreTop
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Bottom | 14.75 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
| Top | 18.44 lbf⋅ft |
expand_moreCenter
| First stage | 36.88 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Bottom | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 1.9 Liters BKC engines | 14.75 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BLR engines
| Top | 18.44 lbf⋅ft |
| Bottom | 25.81 lbf⋅ft |
| All Volkswagen diesel straight-4 1.9 Liters BLS engines | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters BMM engines | 14.75 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CEGA engines
| Bottom | 14.75 lbf⋅ft |
expand_moreCenter
| First stage | 36.88 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Top | 14.75 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines
expand_moreTop (M12)
| First stage | 66.38 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Bottom | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 1.9 Liters BXE engines | 14.75 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
| Bottom | 14.75 lbf⋅ft |
expand_moreTop
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
| Top | 18.44 lbf⋅ft |
expand_moreCenter
| First stage | 36.88 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Bottom | 14.75 lbf⋅ft |
expand_moreAll other modifications
expand_moreEngine with belt control
| Bottom | 25.81 lbf⋅ft |
| Top | 18.44 lbf⋅ft |
| Camshaft timing chain slip rail | 14.75 lbf⋅ft |
| Camshaft timing chain tensioner | 7.38 lbf⋅ft |
expand_moreCamshaft timing chain tensioning rail
| All other modifications | 14.75 lbf⋅ft |
expand_moreCamshaft timing gear
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10) | 73.76 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 73.76 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 73.76 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 73.76 lbf⋅ft |
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10)
| Central screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.8–2010.10)
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
| Central screws | 73.76 lbf⋅ft |
expand_moreWheel
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.9–2010.10)
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
| Central screws | 73.76 lbf⋅ft |
expand_moreWheel
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreAll other modifications
expand_moreEngine with belt control
| First stage | 36.88 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 180° |
| Chain tensioner | 6.64 lbf⋅ft |
| Control drive chain tensioning rail | 14.75 lbf⋅ft |
| Control drive timing chain slip rail | 14.75 lbf⋅ft |
expand_moreDrive chain balance shaft tensioner
expand_moreAll other modifications
| With timing chain | 47.94 lbf⋅ft |
| Use screw-locking compound. | |
expand_moreInlet camshaft wheel
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| Central screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines
| Central screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
| Central screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
expand_moreAll other modifications
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. Left-hand thread. | |
| Second stage | 90° |
expand_moreIntermediate shaft chain sprocket
expand_moreAll other modifications
expand_moreEngine with chain drive
| First stage | 7.38 lbf⋅ft |
| The screws and sprocket wheel must be replaced. | |
| Second stage | for freedom from play |
expand_moreThird stage
| First step | 22.13 lbf⋅ft |
| Second step | 90° |
expand_moreOil pump drive chain tensioner
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines
| Engine with belt control | 11.06 lbf⋅ft |
| Engine with chain drive | 6.64 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
expand_moreOutlet camshaft wheel
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| Central screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines
| First stage | 36.88 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMN engines
| Central screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
| Central screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
| Central screws | 73.76 lbf⋅ft |
| Wheel | 18.44 lbf⋅ft |
expand_moreAll other modifications
expand_moreEngine with chain drive
expand_moreM6
| First stage | 5.9 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreM8
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Tension rail bearing screws | 14.75 lbf⋅ft |
expand_moreTiming case cover
| All Volkswagen diesel straight-4 2.0 Liters BMM engines | 7.38 lbf⋅ft |
expand_moreAll other modifications
| M6 | 7.38 lbf⋅ft |
| M10 | 36.88 lbf⋅ft |
| Toothed belt guard | 6.64 lbf⋅ft |
expand_moreToothed belt guard at the bottom
| All Volkswagen gasoline straight-4 2.0 Liters BLR engines | 5.9 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BLX engines | 5.9 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BLY engines | 5.9 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BVY engines | 5.9 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BVZ engines | 5.9 lbf⋅ft |
| All Volkswagen gasoline straight-4 2.0 Liters BWA engines | 5.9 lbf⋅ft |
| Use screw-locking compound. | |
| All other modifications | 7.38 lbf⋅ft |
| Use screw-locking compound. | |
| Toothed belt guard at the top | 7.38 lbf⋅ft |
| Use screw-locking compound. | |
| Toothed belt guard center | 7.38 lbf⋅ft |
| Use screw-locking compound. | |
expand_moreToothed belt tensioning roller
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10) | 16.96 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 16.96 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 16.96 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 16.96 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10) | 18.44 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10) | 18.44 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10) | 18.44 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10) | 18.44 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP engine (2005.8–2010.10) | 18.44 lbf⋅ft |
| 2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10) | 18.44 lbf⋅ft |
expand_moreAll other modifications
| First stage | 14.75 lbf⋅ft |
| Nuts must be replaced. | |
| Second stage | 45° |
expand_moreToothed belt tightener
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10)
| First stage | 14.75 lbf⋅ft |
| Second stage | 45° |
| All other modifications | 16.96 lbf⋅ft |
| Top part of control unit housing | 6.64–7.38 lbf⋅ft |
expand_moreEngine lubrication
expand_moreOil cooler
| All Volkswagen gasoline straight-4 1.6 Liters BLF engines | 5.9 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines
| Engine with belt control | 18.44 lbf⋅ft |
| Engine with chain drive | 11.06 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Oil drain plug | 22.13 lbf⋅ft |
| Screws must be replaced. | |
expand_moreOil filter housing
expand_moreAll other modifications
| Oil filter cover | 18.44 lbf⋅ft |
expand_moreOn the engine block
| First stage | 11.06 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
| Oil pressure sensor | 14.75 lbf⋅ft |
expand_moreOil pump
| All Volkswagen gasoline straight-4 1.6 Liters BLF engines | 18.44 lbf⋅ft |
| All other modifications | 11.06 lbf⋅ft |
expand_moreOil pump chain wheel
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreOil sump
expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10)
| M10 | 33.19 lbf⋅ft |
| M6 | 11.06 lbf⋅ft |
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.8–2010.10)
| At the gearbox | 33.19 lbf⋅ft |
| On the engine block | 11.06 lbf⋅ft |
expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)
expand_moreEngine with belt control
| At the gearbox | 29.5 lbf⋅ft |
| On the engine block | 11.06 lbf⋅ft |
expand_moreEngine with chain drive
expand_moreOil sump top part
| First stage | 11.06 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreOil sump lower part
| First stage | 5.9 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 45° |
expand_moreAll other modifications
| At the gearbox | 29.5 lbf⋅ft |
| On the engine block | 11.06 lbf⋅ft |
expand_moreEngine management
| Camshaft sensor | 7.38 lbf⋅ft |
expand_moreCrankshaft sensor
| 2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10) | 7.38 lbf⋅ft |
| All other modifications | 3.69 lbf⋅ft |
| Exhaust gas temperature sensor | 33.19 lbf⋅ft |
| Use hot screw paste | |
expand_moreGlow plugs
| All Volkswagen diesel straight-4 1.9 Liters BKC engines | 11.06 lbf⋅ft |
| All Volkswagen diesel straight-4 1.9 Liters BLS engines | 11.06 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters BMM engines | 11.06 lbf⋅ft |
| All Volkswagen diesel straight-4 1.9 Liters BXE engines | 11.06 lbf⋅ft |
expand_moreAll other modifications
| Ceramic glow plug | 8.85 lbf⋅ft |
| Metal glow plug | 7.38 lbf⋅ft |
| Knock sensor | 14.75 lbf⋅ft |
expand_moreLambda sensor
| All Volkswagen diesel straight-4 1.9 Liters BKC engines | 36.88 lbf⋅ft |
| Use hot screw paste | |
| All Volkswagen diesel straight-4 1.9 Liters BLS engines | 36.88 lbf⋅ft |
| Use hot screw paste | |
| All Volkswagen diesel straight-4 2.0 Liters BMM engines | 36.88 lbf⋅ft |
| Use hot screw paste | |
| All Volkswagen diesel straight-4 1.9 Liters BXE engines | 36.88 lbf⋅ft |
| Use hot screw paste | |
| All other modifications | 40.57 lbf⋅ft |
expand_moreEngine mounting
expand_moreEngine bracket
| 1.6 with gasoline straight-4 1.6 L 101 HP at 5600 RPM, 148 N⋅m at 3800 RPM engine (2005.10–2010.10) | 33.19 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 33.19 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 33.19 lbf⋅ft |
| 1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.10–2010.10) | 33.19 lbf⋅ft |
| 2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.8–2010.10) | 33.19 lbf⋅ft |
expand_more2.0 TFSI with gasoline straight-4 2.0 L 197 HP at 5000 RPM, 280 N⋅m at 1800 RPM engine (2005.10–2010.10)
| Engine with belt control | 33.19 lbf⋅ft |
expand_moreEngine with chain drive
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 180° |
expand_moreAll other modifications
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 180° |
expand_moreEngine mounting
expand_moreAll other modifications
expand_moreOn chassis
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreOn engine bracket
| First stage | 44.25 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreStrut
| First stage | 14.75 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreSubframe
expand_moreM12
| First stage | 51.63 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreTorque arm
expand_moreAt the subframe
expand_moreM14
| First stage | 73.76 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreAt the gearbox
expand_moreClass 8.8 screws
expand_moreM10
| First stage | 29.5 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreOther
| First stage | 36.88 lbf⋅ft |
| Screws must be replaced. | |
| Second stage | 90° |
expand_moreExhaust system
expand_moreCatalytic converter
| All other modifications | 16.96 lbf⋅ft |
| Nuts must be replaced. | |
expand_moreCatalytic converter bracket
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
| Strut | 29.5 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
| Strut | 29.5 lbf⋅ft |
| Otherwise | 18.44 lbf⋅ft |
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
| Strut | 29.5 lbf⋅ft |
expand_moreDiesel particulate filter
| Clamps | 5.16 lbf⋅ft |
| Parts must be replaced. | |
| Differential pressure sensor lines | 33.19 lbf⋅ft |
expand_moreExhaust manifold
| All Volkswagen diesel straight-4 2.0 Liters CBDA engines | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 2.0 Liters CEGA engines | 14.75 lbf⋅ft |
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BWA engines
expand_moreNuts
| Bottom | 22.13 lbf⋅ft |
| Nuts must be replaced. | |
| Top | 14.75 lbf⋅ft |
| Nuts must be replaced. | |
| All Volkswagen diesel straight-4 2.0 Liters CBDB engines | 14.75 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
| Nuts must be replaced. Use hot screw paste. | |
expand_moreExhaust manifold heat shields
| All Volkswagen diesel straight-4 2.0 Liters AZV engines | 18.44 lbf⋅ft |
| Nuts must be replaced. | |
| All Volkswagen diesel straight-4 2.0 Liters CBDA engines | 14.75 lbf⋅ft |
| All Volkswagen diesel straight-4 1.9 Liters BKC engines | 14.75 lbf⋅ft |
| Nuts must be replaced. | |
| All Volkswagen diesel straight-4 1.9 Liters BLS engines | 14.75 lbf⋅ft |
| Nuts must be replaced. | |
| All Volkswagen diesel straight-4 1.9 Liters BXE engines | 14.75 lbf⋅ft |
| Nuts must be replaced. | |
| All Volkswagen diesel straight-4 2.0 Liters BKD engines | 18.44 lbf⋅ft |
| Nuts must be replaced. | |
| All Volkswagen diesel straight-4 2.0 Liters CBDB engines | 14.75 lbf⋅ft |
expand_moreExhaust pipe
| All other modifications | 14.75 lbf⋅ft |
expand_moreExhaust pipe bracket
| All other modifications | 18.44 lbf⋅ft |
| Screws must be replaced. | |
| Particle filter bracket | 18.44 lbf⋅ft |
expand_moreFuel supply
expand_moreFuel lines
| Low-pressure side banjo screws | 12.54 lbf⋅ft |
| High-pressure side union nuts | 18.44 lbf⋅ft |
expand_moreIgnition system
expand_moreSpark plugs
| All Volkswagen gasoline straight-4 1.6 Liters BLF engines | 22.13 lbf⋅ft |
| All other modifications | 18.44 lbf⋅ft |
expand_moreStart system
expand_moreStarter
| M10 | 29.5 lbf⋅ft |
| M12 | 59 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Volkswagen Jetta user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Jetta service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2005 Volkswagen Jetta you're not only saving money, but also also improving your technical skills and learning something new.
Volkswagen Jetta Third generation model years
-
logo_volkswagen 2005 logo_volkswagen 2006logo_volkswagen 2007logo_volkswagen 2008logo_volkswagen 2009logo_volkswagen 2010