2008 Volkswagen Golf Plus Hatchback engine fastener tightening specifications

in your garage to make future searches easy.

Condition	Value

expand_moreAir intake system


Induction-pipe flap control unit	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreIntake manifold


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BMY engines


Compressor belt	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreWith manual transmission


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreWith twin clutch gearbox


Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreBottom


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BUD engines

expand_moreM8


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


Compressor belt	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreWith manual transmission


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreWith twin clutch gearbox


Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreBottom


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m

expand_moreAuxiliary drive belt tensioner


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


Air compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor


All Volkswagen diesel straight-4 2.0 Liters AZV engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BKD engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHB engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHC engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


All Volkswagen diesel straight-4 2.0 Liters AZV engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 2.0 Liters BLR engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLY engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVY engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Air-conditioning compressor pressure line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAlternator


1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m

expand_moreGenerator bracket


1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2006.5–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Tighten from inside to outside.
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Tighten from inside to outside.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreVacuum pump


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCarburetion

expand_moreExhaust recirculation pipe


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines


Nuts	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Sealing rings must be replaced.
Screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.


All Volkswagen diesel straight-4 2.0 Liters CBDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Sealing rings must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreCFHC engine


Nuts	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Sealing rings must be replaced.
Screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Seals and nuts must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.


All Volkswagen diesel straight-4 1.9 Liters BXE engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Seals and nuts must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BKC engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BLS engines


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Seals and nuts must be replaced.
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Sealing rings must be replaced.

expand_moreFuel-distributing pipe


1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.6–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHigh-pressure line


All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreHigh-pressure pump pulley

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Central screws	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreInjection hoses


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines


Lower section of intake manifold	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws must be replaced.
Second stage	270°270°270°

expand_moreInjection pump


All Volkswagen gasoline straight-4 1.4 Liters BMY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharging

expand_moreCharge air pipes

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
M10	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Volkswagen diesel straight-4 2.0 Liters BMM engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BMY engines


M6 × 25 screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8 × 20 screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


M6 × 25 screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8 × 20 screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
M10	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreTurbocharger bracket


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Turbocharger coolant feed line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
Turbocharger coolant return line	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil feed line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines

expand_moreSupport on exhaust manifold


Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines


Banjo bolts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines

expand_moreSupport on exhaust manifold


Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


All Volkswagen diesel straight-4 2.0 Liters CFHC engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Sealing rings must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


At the turbocharger	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Parts must be replaced.
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Parts must be replaced.

expand_moreAll other modifications


Support	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolt on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.
Banjo bolts on the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolts on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.
Support at turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Banjo bolts on the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new seal and screws.


All Volkswagen gasoline straight-4 1.4 Liters BLG engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Support at turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Banjo bolts on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Sealing rings must be replaced.


All Volkswagen gasoline straight-4 1.4 Liters BMY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Sealing rings must be replaced.

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BLS engines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Sealing rings must be replaced.
Banjo bolts on the engine block	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use new seal and screws.
Support at turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BXE engines


At the turbocharger	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Sealing rings must be replaced.
Union nuts on the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline straight-4 1.6 Liters BLF engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BUD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CGGA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCoolant pump pulley


All Volkswagen gasoline straight-4 1.4 Liters BLG engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCoolant thermostat housing


Fan wheel	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreRadiator mounting


1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.6–2013.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.6)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Tighten gradually and alternately from inside to outside.
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Tighten gradually and alternately from inside to outside.

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)


First stage	Tighten by hand
First tighten bearing covers 2 and 4 alternately and in steps
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Tighten in steps from inside to outside.


2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Cross-wise from inside to outside
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Cross-wise from inside to outside
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Cross-wise from inside to outside

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)


All Volkswagen diesel straight-4 2.0 Liters AZV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten the screws evenly in several steps.
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws evenly in several steps.

expand_moreAll other modifications


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°
First tighten bearing covers 2 and 4 alternately and in steps

expand_moreCylinder head screws

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines

Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters AZV.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BMY engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.9 Liters BRU engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Screws must be replaced. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BUD engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreCylinder head screws shank length (new)


1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	5.43 in5.43 in138 mm
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	5.43 in5.43 in138 mm
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.6)	4.02 in4.02 in102 mm
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2006.5–2008.6)	4.02 in4.02 in102 mm
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5)	5.43 in5.43 in138 mm
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	4.53 in4.53 in115 mm
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	4.53 in4.53 in115 mm
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	4.53 in4.53 in115 mm
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	4.53 in4.53 in115 mm
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)	5.87 in5.87 in149 mm
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)	5.87 in5.87 in149 mm
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)	5.87 in5.87 in149 mm
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)	5.87 in5.87 in149 mm
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)	5.87 in5.87 in149 mm
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)	5.87 in5.87 in149 mm
All other modifications	6.54 in6.54 in166 mm

expand_moreRocker bridge


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Tighten in steps from inside to outside.

expand_moreValve cover

expand_more1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°
From inside to outside

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.6–2013.12)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.6)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	90°90°90°

expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.6–2013.12)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Tighten from inside to outside.

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Tighten the screws cross-wise from inside to outside.


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten gradually cross-wise

expand_moreValve play adjusting screw lock nuts

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


With pump injector	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLG engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BUD engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAXA engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. Lightly oil the screws.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_more1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)

expand_moreWith threaded screw head


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreOtherwise

Figure 2. Engine block, Crankshaft central screws, 1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12), Otherwise.


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced. See figure 2.
Second stage	90°90°90°

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.6–2013.12)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.6)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.6–2013.12)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5)

expand_moreWith threaded screw head


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced. See figure 2.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced. See figure 2.
Second stage	90°90°90°

expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Screws must be replaced.
Second stage	135°135°135°

expand_moreAll other modifications


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft pulley


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine block closure screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreFlywheel cover


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreMain bearing

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.6–2013.12)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.6)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.6–2013.12)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreBottom part of the control unit housing

expand_moreCamshaft adjuster

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreCamshaft drive belt deflection pulley

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines

expand_moreTensioning roller

expand_moreTop


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines

expand_moreTensioning roller


Top	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCenter


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Bottom	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BLR engines


Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Bottom	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters BUD engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CGGA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain guide rail


1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.6–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain slip rail


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain tensioner


All Volkswagen gasoline straight-4 2.0 Liters BLR engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLY engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVY engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioning rail


All Volkswagen gasoline straight-4 1.6 Liters BLF engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear

expand_more1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.6–2013.12)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreAll other modifications


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Coupling drive tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Wheel (M8 screws)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Central bolt (M12)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BUD engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. Left-hand thread.
Second stage	90°90°90°

expand_moreOil pump drive chain tensioner


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Wheel (M8 screws)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Central bolt (M12)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BUD engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTension rail bearing screws


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTiming case cover


All Volkswagen diesel straight-4 1.9 Liters BKC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BLS engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BMM engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BRU engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BXE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BXF engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BXJ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreToothed belt guard at the bottom


All Volkswagen gasoline straight-4 2.0 Liters BLR engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BLY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BUD engines


Upper screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Lower screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Bolt must be replaced.


All Volkswagen gasoline straight-4 2.0 Liters BVY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.


Toothed belt guard at the top	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.
Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use screw-locking compound.

expand_moreToothed belt tensioning roller


1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Nuts must be replaced.
Second stage	45°45°45°

expand_moreTop part of control unit housing


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


All Volkswagen gasoline straight-4 1.4 Liters BLG engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil drain plug


All Volkswagen gasoline straight-4 1.4 Liters BUD engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CGGA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.


Oil filter	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil filter housing


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Tighten alternately starting from the top left
Second stage	90°90°90°

expand_moreOil lines

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


M6	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BMY engines


M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications


On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Union nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Sealing rings must be replaced.

expand_moreOil pump


1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.6–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2006.5–2008.6)


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Second stage	90°90°90°


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump

expand_more1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.

expand_more1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.6–2013.12)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Screws must be replaced.

expand_more1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.6)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Gradually tighten screws crosswise.


1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.6–2013.12)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.6–2013.12)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_more1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)


First stage	Tighten by hand
Tighten cross-wise.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
At the gearbox
Third stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
On the engine block. Tighten gradually cross-wise.


1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.1–2009.1)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Otherwise	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2005.5–2008.12)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Otherwise	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.12–2011.5)


At the gearbox	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Sealing rings must be replaced.

expand_moreCharge air pressure sensor


All Volkswagen diesel straight-4 2.0 Liters AZV engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BKD engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BLG engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BMY engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFHC engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m

expand_moreCrankshaft sensor


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreExhaust gas temperature sensor


On exhaust manifold	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste
On particle filter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreGlow plugs

expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines


Ceramic glow plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Metal glow plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines


Ceramic glow plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Metal glow plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll other modifications


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Screws must be replaced.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	180°180°180°

expand_moreEngine mounting

expand_moreStrut (M8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn chassis (M10)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOn engine bracket (M12)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreSubframe


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe (M14)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAt the gearbox (M10)

expand_moreClass 8.8 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreClass 10.9


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system


Catalytic converter	16.96–18.44 lbf⋅ft16.96–18.44 lbf⋅ft23–25 N⋅m
Nuts must be replaced. Use hot screw paste.

expand_moreCatalytic converter bracket


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreDiesel particulate filter


At the turbocharger	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Parts must be replaced.


Differential pressure sensor lines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreExhaust manifold


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAXA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten new nuts evenly in several steps.

expand_moreExhaust manifold heat shields


All Volkswagen diesel straight-4 2.0 Liters CBDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CBDB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.

expand_moreExhaust pipe


1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
1.4 TSI with gasoline straight-4 1.4 L 121 HP at 5500 RPM, 200 N⋅m at 1500 RPM engine (2007.6–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.4 TSI with gasoline straight-4 1.4 L 138 HP at 5600 RPM, 220 N⋅m at 1500 RPM engine (2006.5–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.6–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Seals and nuts must be replaced.
1.4 TSI with gasoline straight-4 1.4 L 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM engine (2008.6–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Seals and nuts must be replaced.
1.4 TSI with gasoline straight-4 1.4 L 168 HP at 6000 RPM, 240 N⋅m at 1750 RPM engine (2006.5–2008.6)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace the nuts and use fitting paste
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace the nuts and use fitting paste
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreExhaust pipe bracket


1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.4 16V with gasoline straight-4 1.4 L 79 HP at 5000 RPM, 132 N⋅m at 3800 RPM engine (2006.5–2013.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5)


At the subframe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.1–2009.1)


Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)


Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.12–2011.5)


Strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws must be replaced.

expand_moreExhaust pipe rear

expand_moreParticle filter bracket


All Volkswagen diesel straight-4 1.9 Liters BKC engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BLS engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-4 2.0 Liters BMM engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BRU engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BXE engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BXF engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Volkswagen diesel straight-4 1.9 Liters BXJ engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel supply

expand_moreFuel filter bracket


1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Volkswagen gasoline straight-4 1.6 Liters BLF engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters BUD engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CGGA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	59 lbf⋅ft59 lbf⋅ft80 N⋅m
1.6 MultiFuel with gasoline straight-4 1.6 L 101 HP engine (2007.11–2013.12)	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)


M10	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
M12	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreAll other modifications


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Volkswagen Golf Plus Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Plus Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Volkswagen Golf Plus Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2008 Volkswagen Golf Plus Hatchback generations

In 2008 Volkswagen offered 2 generations of the Golf Plus Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

First generation facelift

PQ35

Type 5M1, Type 521

2008 Volkswagen Golf Plus Hatchback First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2008 Volkswagen Golf Plus Hatchback generations

First generation facelift

Volkswagen Golf Plus Hatchback First generation model years

Suggest edit