2005 Volkswagen Golf Plus Hatchback First generation Engine Fastener Tightening Specifications

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Condition Value
expand_moreAir intake system
Induction-pipe flap control unit 7.38 lbf⋅ft
expand_moreIntake manifold
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 18.44 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)
All Volkswagen diesel straight-4 2.0 Liters AZV engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBDA engines 5.9 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines
expand_moreM8
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
M10 33.19 lbf⋅ft
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines
First stage 14.75 lbf⋅ft
Second stage 90°
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLN engines
First stage 14.75 lbf⋅ft
Second stage 90°
All other modifications 16.96–18.44 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All other modifications 44.25 lbf⋅ft
Air compressor 18.44 lbf⋅ft
expand_moreAir-conditioning compressor
All Volkswagen diesel straight-4 2.0 Liters AZV engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BKD engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBDA engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBDB engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHB engines 33.19 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 33.19 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
All Volkswagen diesel straight-4 2.0 Liters AZV engines 33.19 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All Volkswagen gasoline straight-4 2.0 Liters BLR engines 38.35 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BLY engines 38.35 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BVY engines 38.35 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines 38.35 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Air-conditioning compressor pressure line 16.23 lbf⋅ft
expand_moreAlternator
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11) 14.75 lbf⋅ft
All other modifications 16.96–18.44 lbf⋅ft
expand_moreGenerator bracket
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 33.19 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 38.35 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 38.35 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 38.35 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 38.35 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)
All Volkswagen diesel straight-4 2.0 Liters AZV engines 33.19 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 29.5 lbf⋅ft
expand_moreVacuum pump
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust recirculation pipe
All Volkswagen diesel straight-4 2.0 Liters CBDA engines 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
Nuts 18.44 lbf⋅ft
Sealing rings must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines
Nuts 17.7 lbf⋅ft
Sealing rings must be replaced.
Screws 6.64 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BEE engines
Nuts 18.44 lbf⋅ft
Sealing rings must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen diesel straight-4 2.0 Liters CBDB engines 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
Nuts 18.44 lbf⋅ft
Sealing rings must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
expand_moreCFHC engine
Nuts 17.7 lbf⋅ft
Sealing rings must be replaced.
Screws 6.64 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines
Nuts 18.44 lbf⋅ft
Seals and nuts must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BXE engines 16.23 lbf⋅ft
Seals and nuts must be replaced.
All Volkswagen diesel straight-4 1.9 Liters BKC engines 16.23 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BLS engines
Nuts 18.44 lbf⋅ft
Seals and nuts must be replaced.
Screws 16.23 lbf⋅ft
Sealing rings must be replaced.
expand_moreFuel-distributing pipe
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 7.38 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 7.38 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 7.38 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 7.38 lbf⋅ft
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12) 16.23 lbf⋅ft
expand_moreHigh-pressure line
All other modifications 20.65 lbf⋅ft
expand_moreHigh-pressure pump
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreHigh-pressure pump pulley
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines
Wheel 14.75 lbf⋅ft
Screws must be replaced.
Central nuts 70.07 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
Wheel 14.75 lbf⋅ft
Screws must be replaced.
Central nuts 70.07 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
Central screws 70.07 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreInjection hoses
All other modifications 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
First stage 2.21 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 180°
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
Nuts 7.38 lbf⋅ft
Screws 3.69 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
First stage 2.21 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 180°
expand_moreAll other modifications
First stage 8.85 lbf⋅ft
Screws must be replaced.
Second stage 270°
expand_moreInjection pump
All other modifications 7.38 lbf⋅ft
expand_moreCharging
expand_moreCharge air pipes
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
M6 5.9 lbf⋅ft
M10 18.44 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BEE engines
M6 5.9 lbf⋅ft
M10 18.44 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
M6 5.9 lbf⋅ft
M8 18.44 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMM engines 5.9 lbf⋅ft
expand_moreAll other modifications
M6 5.9 lbf⋅ft
M10 11.06 lbf⋅ft
expand_moreTurbocharger bracket
At the turbocharger 14.75 lbf⋅ft
On the engine block 29.5 lbf⋅ft
Turbocharger coolant feed line 5.9 lbf⋅ft
Sealing rings must be replaced.
Turbocharger coolant return line 5.9 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger oil feed line
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
expand_moreSupport on exhaust manifold
Screws 7.38 lbf⋅ft
Nuts 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines
Banjo bolts on the engine block 22.13 lbf⋅ft
Sealing rings must be replaced.
Union nuts 16.23 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BEE engines
expand_moreSupport on exhaust manifold
Screws 7.38 lbf⋅ft
Nuts 18.44 lbf⋅ft
Nuts must be replaced.
Union nuts 16.23 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
expand_moreSupport on exhaust manifold
Screws 7.38 lbf⋅ft
Nuts 18.44 lbf⋅ft
Nuts must be replaced.
Union nuts 16.23 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 22.13 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll other modifications
Support 7.38 lbf⋅ft
Union nuts 16.23 lbf⋅ft
expand_moreTurbocharger oil return line
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
At the turbocharger 14.75 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 14.75 lbf⋅ft
Banjo bolt on the engine block 44.25 lbf⋅ft
Use new seal and screws.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHB engines
At the turbocharger 12.54 lbf⋅ft
Use new seal and screws.
Banjo bolts on the engine block 29.5 lbf⋅ft
Use new seal and screws.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BEE engines
At the turbocharger 14.75 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
At the turbocharger 14.75 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDB engines
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 14.75 lbf⋅ft
Banjo bolts on the engine block 44.25 lbf⋅ft
Use new seal and screws.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines
At the turbocharger 12.54 lbf⋅ft
Use new seal and screws.
Support at turbocharger 14.75 lbf⋅ft
Banjo bolts on the engine block 29.5 lbf⋅ft
Use new seal and screws.
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Support at turbocharger 18.44 lbf⋅ft
Banjo bolts on the engine block 44.25 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BLS engines
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
Banjo bolts on the engine block 44.25 lbf⋅ft
Use new seal and screws.
Support at turbocharger 18.44 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BXE engines
At the turbocharger 12.54 lbf⋅ft
Sealing rings must be replaced.
Union nuts on the engine block 22.13 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All Volkswagen gasoline straight-4 1.4 Liters BCA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BLF engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BLN engines 18.44 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreCoolant pump pulley
All other modifications 14.75 lbf⋅ft
expand_moreCoolant thermostat housing
Fan wheel 3.69 lbf⋅ft
expand_moreRadiator mounting
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11) 6.64 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)
First stage Tighten by hand
First tighten bearing covers 2 and 4 alternately and in steps
Second stage 16.96 lbf⋅ft
Tighten in steps from inside to outside.
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12) 14.75 lbf⋅ft
Cross-wise from inside to outside
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12) 14.75 lbf⋅ft
Cross-wise from inside to outside
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12) 14.75 lbf⋅ft
Cross-wise from inside to outside
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)
All Volkswagen diesel straight-4 2.0 Liters AZV engines 14.75 lbf⋅ft
Tighten the screws evenly in several steps.
All Volkswagen diesel straight-4 2.0 Liters CBDA engines 7.38 lbf⋅ft
Tighten the screws evenly in several steps.
expand_moreAll other modifications
First stage 5.9 lbf⋅ft
Screws must be replaced.
Second stage 90°
First tighten bearing covers 2 and 4 alternately and in steps
expand_moreCylinder head screws
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters AZV.
Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 2.0 Liters AZV.
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage 90°
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BKC engines
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage 90°
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BMM engines
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll Volkswagen diesel straight-4 1.9 Liters BRU engines
First stage 25.81 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage 90°
expand_moreCylinder head screws shank length (new)
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11) 5.43 in
1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2005.7–2006.11) 5.43 in
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5) 5.43 in
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 4.53 in
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 4.53 in
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 4.53 in
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 4.53 in
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12) 5.87 in
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12) 5.87 in
2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12) 5.87 in
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12) 5.87 in
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12) 5.87 in
2.0 TDI with diesel straight-4 2.0 L 134 HP at 4200 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12) 5.87 in
All other modifications 6.54 in
expand_moreRocker bridge
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tighten in steps from inside to outside.
expand_moreValve cover
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11)
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
From inside to outside
expand_more1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2005.7–2006.11)
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5)
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tighten the screws cross-wise from inside to outside.
All other modifications 7.38 lbf⋅ft
Tighten gradually cross-wise
expand_moreValve play adjusting screw lock nuts
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
With pump injector 22.13 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BLF engines
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLN engines
expand_moreM7
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Screws must be replaced. Lightly oil the screws.
Second stage 90°
expand_moreCrankshaft central screws
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11)
expand_moreWith threaded screw head
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_moreOtherwise
Figure 2. Engine block, Crankshaft central screws, 1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11), Otherwise.
Figure 2. Engine block, Crankshaft central screws, 1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11), Otherwise.
First stage 66.38 lbf⋅ft
Screws must be replaced. See figure 2.
Second stage 90°
expand_more1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2005.7–2006.11)
First stage 110.63 lbf⋅ft
With threaded screw head
Second stage 180°
Screws must be replaced.
expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5)
expand_moreWith threaded screw head
First stage 110.63 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)
First stage 66.38 lbf⋅ft
Screws must be replaced. See figure 2.
Second stage 90°
expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)
First stage 132.76 lbf⋅ft
Screws must be replaced.
Second stage 135°
expand_moreAll other modifications
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft pulley
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreDrive plate
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Engine block closure screws 22.13 lbf⋅ft
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFlywheel cover
All other modifications 7.38 lbf⋅ft
expand_moreMain bearing
expand_more1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreVibration damper
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11)
expand_moreWith threaded screw head
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreOtherwise
First stage 66.38 lbf⋅ft
Second stage 90°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreEngine control
expand_moreBottom part of the control unit housing
expand_moreCamshaft adjuster
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 45°
expand_moreCamshaft drive belt deflection pulley
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
expand_moreTensioning roller
expand_moreTop
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
Bottom 14.75 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
expand_moreTensioning roller
Top 14.75 lbf⋅ft
expand_moreCenter
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
Bottom 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters BCA engines 36.88 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
M8 14.75 lbf⋅ft
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll Volkswagen gasoline straight-4 2.0 Liters BLR engines
Top 18.44 lbf⋅ft
Bottom 25.81 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing chain slip rail
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing chain tensioner
All Volkswagen gasoline straight-4 2.0 Liters BLR engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BLY engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BVY engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines 7.38 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
All Volkswagen gasoline straight-4 1.6 Liters BLF engines 14.75 lbf⋅ft
expand_moreCamshaft timing gear
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 73.76 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 73.76 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 73.76 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 73.76 lbf⋅ft
expand_more2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6)
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 180°
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)
expand_moreAll Volkswagen diesel straight-4 2.0 Liters CBDA engines
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Second stage 45°
expand_moreAll other modifications
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
Chain tensioner 6.64 lbf⋅ft
Coupling drive tensioning roller 14.75 lbf⋅ft
expand_moreInlet camshaft wheel
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
Wheel (M8 screws) 18.44 lbf⋅ft
Central bolt (M12) 73.76 lbf⋅ft
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BLN engines
First stage 36.88 lbf⋅ft
Second stage 90°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Screws must be replaced. Left-hand thread.
Second stage 90°
expand_moreOil pump drive chain tensioner
All Volkswagen gasoline straight-4 1.4 Liters BLN engines 8.85 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreOutlet camshaft wheel
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
Central screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
Wheel (M8 screws) 18.44 lbf⋅ft
Central bolt (M12) 73.76 lbf⋅ft
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTension rail bearing screws
All other modifications 14.75 lbf⋅ft
expand_moreTiming case cover
All Volkswagen diesel straight-4 1.9 Liters BKC engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BLS engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMM engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BRU engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXE engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXF engines 7.38 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXJ engines 7.38 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M10 36.88 lbf⋅ft
Toothed belt guard 7.38 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt guard at the bottom
expand_moreAll Volkswagen gasoline straight-4 1.4 Liters BCA engines
Upper screws 7.38 lbf⋅ft
Lower screws 8.85 lbf⋅ft
Bolt must be replaced.
All Volkswagen gasoline straight-4 2.0 Liters BLR engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BLY engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BVY engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters BVZ engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Use screw-locking compound.
Toothed belt guard at the top 7.38 lbf⋅ft
Use screw-locking compound.
Toothed belt guard center 7.38 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt tensioning roller
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11) 14.75 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 16.96 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 18.44 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 18.44 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 18.44 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Nuts must be replaced.
Second stage 45°
expand_moreTop part of control unit housing
All other modifications 7.38 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All other modifications 18.44 lbf⋅ft
expand_moreOil drain plug
All Volkswagen gasoline straight-4 1.4 Liters BLN engines 18.44 lbf⋅ft
All other modifications 22.13 lbf⋅ft
Screws must be replaced.
Oil filter 14.75 lbf⋅ft
expand_moreOil filter housing
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 10.33 lbf⋅ft
Tighten alternately starting from the top left
Second stage 90°
expand_moreOil lines
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
M6 14.75 lbf⋅ft
Union nuts 16.23 lbf⋅ft
expand_moreAll other modifications
On the engine block 22.13 lbf⋅ft
Union nuts 16.23 lbf⋅ft
Oil pressure sensor 14.75 lbf⋅ft
Sealing rings must be replaced.
expand_moreOil pump
All other modifications 11.06 lbf⋅ft
expand_moreOil pump chain wheel
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOil sump
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11)
At the gearbox 33.19 lbf⋅ft
On the engine block 9.59 lbf⋅ft
Gradually tighten screws crosswise.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 11.06 lbf⋅ft
Gradually tighten screws crosswise.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 11.06 lbf⋅ft
Gradually tighten screws crosswise.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 11.06 lbf⋅ft
Gradually tighten screws crosswise.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.1–2009.1)
At the gearbox 33.19 lbf⋅ft
Otherwise 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1800 RPM engine (2005.5–2008.12)
At the gearbox 33.19 lbf⋅ft
Otherwise 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.12–2011.5)
At the gearbox 33.19 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreAll other modifications
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Sealing rings must be replaced.
expand_moreCharge air pressure sensor
All Volkswagen diesel straight-4 2.0 Liters AZV engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BKD engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBDA engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBDB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFHC engines 5.9 lbf⋅ft
All other modifications 2.21 lbf⋅ft
expand_moreCrankshaft sensor
All other modifications 3.69 lbf⋅ft
expand_moreExhaust gas temperature sensor
On exhaust manifold 33.19 lbf⋅ft
Use hot screw paste
On particle filter 44.25 lbf⋅ft
expand_moreGlow plugs
expand_moreAll Volkswagen diesel straight-4 2.0 Liters AZV engines
Ceramic glow plug 8.85 lbf⋅ft
Metal glow plug 7.38 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBDA engines 13.28 lbf⋅ft
expand_moreAll Volkswagen diesel straight-4 2.0 Liters BKD engines
Ceramic glow plug 8.85 lbf⋅ft
Metal glow plug 7.38 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11) 40.57 lbf⋅ft
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 40.57 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 40.57 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Use hot screw paste
expand_moreEngine mounting
expand_moreEngine bracket
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11) 36.88 lbf⋅ft
Screws must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 33.19 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 33.19 lbf⋅ft
expand_moreAll other modifications
First stage 5.16 lbf⋅ft
Screws must be replaced.
Second stage 29.5 lbf⋅ft
Third stage 180°
expand_moreEngine mounting
expand_moreStrut (M8)
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn chassis (M10)
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreOn engine bracket (M12)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreSubframe
First stage 51.63 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
expand_moreAt the subframe (M14)
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAt the gearbox (M10)
expand_moreClass 8.8 screws
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreClass 10.9
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreExhaust system
Catalytic converter 16.96–18.44 lbf⋅ft
Nuts must be replaced. Use hot screw paste.
expand_moreCatalytic converter bracket
All other modifications 29.5 lbf⋅ft
expand_moreDiesel particulate filter
At the turbocharger 5.16 lbf⋅ft
Parts must be replaced.
Differential pressure sensor lines 33.19 lbf⋅ft
expand_moreExhaust manifold
All Volkswagen diesel straight-4 2.0 Liters CBDA engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBDB engines 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Tighten new nuts evenly in several steps.
expand_moreExhaust manifold heat shields
All Volkswagen diesel straight-4 2.0 Liters CBDA engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CBDB engines 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11) 29.5 lbf⋅ft
Nuts must be replaced.
1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2005.7–2006.11) 29.5 lbf⋅ft
Nuts must be replaced.
1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5) 29.5 lbf⋅ft
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 18.44 lbf⋅ft
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 18.44 lbf⋅ft
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 18.44 lbf⋅ft
Nuts must be replaced.
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 18.44 lbf⋅ft
Nuts must be replaced.
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 14.75 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 14.75 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 14.75 lbf⋅ft
2.0 FSI with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 200 N⋅m at 3500 RPM engine (2005.5–2008.6) 14.75 lbf⋅ft
All other modifications 5.16 lbf⋅ft
expand_moreExhaust pipe bracket
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (2005.1–2006.11) 14.75 lbf⋅ft
1.4 FSI with gasoline straight-4 1.4 L 89 HP at 5200 RPM, 130 N⋅m at 3750 RPM engine (2005.7–2006.11) 14.75 lbf⋅ft
expand_more1.6 FSI with gasoline straight-4 1.6 L 114 HP, 155 N⋅m at 4000 RPM engine (2005.1–2008.5)
At the subframe 18.44 lbf⋅ft
M8 16.96 lbf⋅ft
M10 29.5 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 103 HP at 4000 RPM, 250 N⋅m at 1900 RPM engine (2005.1–2009.1)
Strut 29.5 lbf⋅ft
Otherwise 18.44 lbf⋅ft
expand_more2.0 TDI 16V with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.1–2013.12)
Strut 29.5 lbf⋅ft
Otherwise 18.44 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 129 HP engine (2005.5–2007.5)
Strut 29.5 lbf⋅ft
Otherwise 18.44 lbf⋅ft
expand_more2.0 TDI with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.12–2011.5)
Strut 29.5 lbf⋅ft
Otherwise 18.44 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Screws must be replaced.
expand_moreExhaust pipe rear
expand_moreParticle filter bracket
All Volkswagen diesel straight-4 1.9 Liters BKC engines 29.5 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BLS engines 29.5 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters BMM engines 29.5 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BRU engines 29.5 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXE engines 29.5 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXF engines 29.5 lbf⋅ft
All Volkswagen diesel straight-4 1.9 Liters BXJ engines 29.5 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter bracket
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 2.21 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 2.21 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 2.21 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 101 HP engine (2005.5–2013.12) 2.21 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All Volkswagen gasoline straight-4 1.4 Liters BCA engines 22.13 lbf⋅ft
All Volkswagen gasoline straight-4 1.6 Liters BLF engines 22.13 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
expand_more2.0 TDI with diesel straight-4 2.0 L 134 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2005.5–2013.12)
M10 44.25 lbf⋅ft
M12 55.32 lbf⋅ft
expand_moreAll other modifications
M10 29.5 lbf⋅ft
M12 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Volkswagen Golf Plus Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Table of Contents

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Plus Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Volkswagen Golf Plus Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

Volkswagen Golf Plus Hatchback First generation model years

Units:
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