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Condition Value
expand_moreAir intake system
Induction-pipe flap control unit 7.38 lbf⋅ft
expand_moreIntake manifold
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (1997.8–2005.6) 14.75 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 128 N⋅m at 3300 RPM engine (1997.8–2005.6) 14.75 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 14.75 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 14.75 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 14.75 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 11.06 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 11.06 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 11.06 lbf⋅ft
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6) 7.38 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP at 5700 RPM, 210 N⋅m at 1750 RPM engine (1997.8–2005.6) 7.38 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6) 14.75 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1997.8–2005.6) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Use new screws
expand_moreIntake manifold support
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6) 7.38 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt tensioner
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6)
M10 33.19 lbf⋅ft
expand_moreM8
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor
All other modifications 33.19 lbf⋅ft
expand_moreAir-conditioning compressor bracket
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6) 33.19 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1997.8–2005.6) 33.19 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 33.19 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
Alternator 18.44 lbf⋅ft
expand_moreAlternator pulley
With freewheel 62.69 lbf⋅ft
Without freewheel 55.32 lbf⋅ft
expand_moreGenerator bracket
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (1997.8–2005.6) 40.57 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 128 N⋅m at 3300 RPM engine (1997.8–2005.6) 40.57 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) 18.44 lbf⋅ft
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10) 18.44 lbf⋅ft
All other modifications 33.19 lbf⋅ft
expand_morePower steering pump bracket
First stage 14.75 lbf⋅ft
Second stage 90°
Hydraulic lines at the servo-steering pump 22.13 lbf⋅ft
Servo pump pulley 18.44 lbf⋅ft
Servo steering pump 18.44 lbf⋅ft
expand_moreVacuum pump
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6) 14.75 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1997.8–2005.6) 14.75 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 14.75 lbf⋅ft
expand_moreAll other modifications
M8 14.75 lbf⋅ft
M10 7.38 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust recirculation pipe
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4) 18.44 lbf⋅ft
Sealing rings must be replaced.
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
Seals must be replaced.
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
Seals must be replaced.
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 18.44 lbf⋅ft
Sealing rings must be replaced.
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 18.44 lbf⋅ft
Sealing rings must be replaced.
All other modifications 16.23 lbf⋅ft
Sealing rings must be replaced.
Fuel-distributing pipe 7.38 lbf⋅ft
Injection hoses 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6) 14.75 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1997.8–2005.6) 14.75 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 14.75 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 14.75 lbf⋅ft
expand_moreAll other modifications
First stage 8.85 lbf⋅ft
Screws must be replaced.
Second stage 270°
expand_moreInjection pump
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6) 18.44 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1997.8–2005.6) 18.44 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 18.44 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreInjection pump pulley
expand_more038 130 111A
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
038 130 111B 18.44 lbf⋅ft
expand_moreCharging
Charge air pipes 7.38 lbf⋅ft
expand_moreTurbo charger
Nuts 18.44 lbf⋅ft
Nuts must be replaced.
Screws 22.13 lbf⋅ft
Screws must be replaced.
expand_moreTurbocharger bracket
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4)
At the turbocharger 18.44 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5)
At the turbocharger 18.44 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 14.75 lbf⋅ft
On the engine block 29.5 lbf⋅ft
expand_moreTurbocharger oil feed line
expand_more1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5)
Banjo screws 18.44 lbf⋅ft
Seals must be replaced.
Union nuts 16.23 lbf⋅ft
expand_moreAll other modifications
At the oil filter 18.44 lbf⋅ft
Seals must be replaced.
At the turbocharger 16.23 lbf⋅ft
Support 7.38 lbf⋅ft
expand_moreTurbocharger oil return line
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4)
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
On the engine block 29.5 lbf⋅ft
Sealing rings must be replaced.
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5)
At the turbocharger 11.06 lbf⋅ft
Sealing rings must be replaced.
On the engine block 29.5 lbf⋅ft
Sealing rings must be replaced.
expand_moreAll other modifications
At the turbocharger 12.54 lbf⋅ft
Seals must be replaced.
On the engine block 16.2318.44 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (1997.8–2005.6) 14.75 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 128 N⋅m at 3300 RPM engine (1997.8–2005.6) 14.75 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 14.75 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 14.75 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 14.75 lbf⋅ft
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) 5.9 lbf⋅ft
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10) 5.9 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreCoolant pump pulley
All other modifications 14.75 lbf⋅ft
Coolant thermostat housing 7.38 lbf⋅ft
Fan wheel 7.38 lbf⋅ft
expand_moreRadiator mounting
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 7.38 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 7.38 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 7.38 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6) 7.38 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4) 7.38 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 7.38 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 7.38 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2001.6) 3.69 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6) 3.69 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 7.38 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1998.7–2004.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1998.7–2004.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.7–2004.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.7–2004.5) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1998.7–2004.5) 7.38 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Viscous fan clutch 33.19 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
1.8 T with gasoline straight-4 1.8 L 148 HP at 5700 RPM, 210 N⋅m at 1750 RPM engine (1997.8–2005.6) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 7.38 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6)
First stage 5.9 lbf⋅ft
Use new screws.
Second stage 90°
First tighten bearing covers 2 and 4 alternately and in steps
All other modifications 14.75 lbf⋅ft
First tighten bearing covers 2 and 4 alternately and in steps
expand_moreCylinder head screws
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6)
Figure 1. Cylinder head, Cylinder head screws, 1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6).
Figure 1. Cylinder head, Cylinder head screws, 1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6).
First stage 22.13 lbf⋅ft
Use new screws. See figure 1.
Second stage 90°
Third stage 90°
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5)
Figure 2. Cylinder head, Cylinder head screws, 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5).
Figure 2. Cylinder head, Cylinder head screws, 1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5).
First stage 29.5 lbf⋅ft
Use new screws. See figure 2.
Second stage 90°
Third stage 90°
expand_more1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6)
First stage 29.5 lbf⋅ft
Use new screws. See figure 2.
Second stage 90°
Third stage 90°
expand_more1.8 T with gasoline straight-4 1.8 L 148 HP at 5700 RPM, 210 N⋅m at 1750 RPM engine (1997.8–2005.6)
First stage 29.5 lbf⋅ft
Use new screws. See figure 2.
Second stage 90°
Third stage 90°
expand_more2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1998.7–2004.5)
First stage 29.5 lbf⋅ft
See figure 2.
Second stage 90°
Third stage 90°
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
expand_moreScrews 1 – 18
Figure 3. Cylinder head, Cylinder head screws, 2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10), Screws 1 – 18.
Figure 3. Cylinder head, Cylinder head screws, 2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10), Screws 1 – 18.
First stage 22.13 lbf⋅ft
Use new screws. See figure 3.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
Screws 19 – 20 18.44 lbf⋅ft
expand_more2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10)
expand_moreScrews 1 – 18
First stage 22.13 lbf⋅ft
Use new screws. See figure 3.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
Screws 19 – 20 18.44 lbf⋅ft
expand_moreAll other modifications
Figure 4. Cylinder head, Cylinder head screws, All other modifications.
Figure 4. Cylinder head, Cylinder head screws, All other modifications.
First stage 29.5 lbf⋅ft
Use new screws. See figure 4.
Second stage 44.25 lbf⋅ft
Third stage 90°
Fourth stage 90°
expand_moreCylinder head screws shank length (new)
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (1997.8–2005.6) 5.43 in
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 128 N⋅m at 3300 RPM engine (1997.8–2005.6) 5.43 in
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 5.43 in
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 5.43 in
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 5.43 in
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2001.6) 6.54 in
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6) 6.54 in
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
Screws length 1 4.69 in
(9piece)
Screws length 2 5.67 in
(3piece)
Screws length 3 3.35 in
(6piece)
expand_more2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10)
Screws length 1 4.69 in
(9piece)
Screws length 2 5.67 in
(3piece)
Screws length 3 3.35 in
(6piece)
All other modifications 4.53 in
expand_moreRocker bridge
First stage 14.75 lbf⋅ft
Use new screws.
Second stage 90°
Alternately, first inside and then outside
expand_moreValve cover
First stage 7.38 lbf⋅ft
From inside to outside
Second stage 90°
All other modifications 7.38 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 22.13 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft central screws
expand_more1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6)
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4)
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5)
First stage 88.51 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6)
First stage 88.51 lbf⋅ft
Use new screws.
Second stage 90°
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
First stage 73.76 lbf⋅ft
Screws and nuts must be replaced.
Second stage 90°
expand_more2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10)
First stage 73.76 lbf⋅ft
Screws and nuts must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreCrankshaft pulley
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreDrive plate
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreFlywheel
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
Flywheel cover 7.38 lbf⋅ft
expand_moreMain bearing
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5)
First stage 29.5 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6)
First stage 44.25 lbf⋅ft
Use new screws.
Second stage 90°
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
First stage 22.13 lbf⋅ft
Screws and nuts must be replaced.
Second stage 180°
expand_more2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10)
First stage 22.13 lbf⋅ft
Screws and nuts must be replaced.
Second stage 180°
expand_moreAll other modifications
First stage 47.94 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreVibration damper
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6)
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreWith threaded screw head
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 180°
expand_more1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6)
First stage 7.38 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4)
First stage 7.38 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5)
First stage 7.38 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6)
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
expand_more1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6)
M10 36.88 lbf⋅ft
M8 18.44 lbf⋅ft
expand_more1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6)
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
M8 16.23 lbf⋅ft
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4)
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
M8 16.23 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5)
expand_moreM10
First stage 29.5 lbf⋅ft
Screws must be replaced.
Second stage 90°
M8 16.23 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing chain slip rail
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
Screws 14.75 lbf⋅ft
Otherwise 7.38 lbf⋅ft
Bolt
expand_more2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10)
Screws 14.75 lbf⋅ft
Otherwise 7.38 lbf⋅ft
Bolt
expand_moreAll other modifications
Screws 16.96 lbf⋅ft
Otherwise 13.28 lbf⋅ft
Bolt
Camshaft timing chain tensioner 29.5 lbf⋅ft
expand_moreCamshaft timing gear
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6) 47.94 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP at 5700 RPM, 210 N⋅m at 1750 RPM engine (1997.8–2005.6) 47.94 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 47.94 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 47.94 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 47.94 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 47.94 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 47.94 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 47.94 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6) 33.19 lbf⋅ft
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1997.8–2005.6) 33.19 lbf⋅ft
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 33.19 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6)
Central camshaft screws 73.76 lbf⋅ft
Wheel 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 33.19 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 33.19 lbf⋅ft
All other modifications 73.76 lbf⋅ft
expand_moreControl drive chain tensioner
All other modifications 7.38 lbf⋅ft
Coupling drive tensioning roller 14.75 lbf⋅ft
Drive belt tensioner device 11.06 lbf⋅ft
expand_moreInlet camshaft wheel
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) 73.76 lbf⋅ft
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10) 73.76 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreIntermediate shaft chain sprocket
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) 73.76 lbf⋅ft
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10) 73.76 lbf⋅ft
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Screws must be replaced.
Second stage 90°
Oil pump drive chain tensioner 11.06 lbf⋅ft
expand_moreOutlet camshaft wheel
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) 73.76 lbf⋅ft
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10) 73.76 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Screws must be replaced.
Second stage 90°
Tension rail bearing screws 13.28 lbf⋅ft
Toothed belt guard 7.38 lbf⋅ft
Toothed belt guard, rear
Toothed belt guard 7.38 lbf⋅ft
Use screw-locking compound.
expand_moreToothed belt tensioning roller
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6) 19.91 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP at 5700 RPM, 210 N⋅m at 1750 RPM engine (1997.8–2005.6) 19.91 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 19.91 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 19.91 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 19.91 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 19.91 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 19.91 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 19.91 lbf⋅ft
expand_more1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6)
First stage 14.75 lbf⋅ft
Second stage 45°
All other modifications 14.75 lbf⋅ft
Use new screws and nuts.
expand_moreTop part of control unit housing
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreEngine lubrication
Oil cooler 18.44 lbf⋅ft
Oil drain plug 22.13 lbf⋅ft
expand_moreOil filter
First stage Tighten by hand
Slightly oil sealing lips.
Second stage 14.7517.7 lbf⋅ft
expand_moreOil filter housing
expand_moreOil filter drain plug
expand_more1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6)
First stage 11.06 lbf⋅ft
Second stage 90°
expand_more1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4)
First stage 11.06 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5)
First stage 11.06 lbf⋅ft
Use new screws.
Second stage 90°
expand_more1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6)
First stage 11.06 lbf⋅ft
Use new screws.
Second stage 90°
All other modifications 7.38 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Oil pressure sensor 18.44 lbf⋅ft
expand_moreOil pump
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6) 11.06 lbf⋅ft
expand_moreOil pump chain wheel
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2001.6) 18.44 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6) 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreOil sump
expand_more1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5)
At the gearbox 18.44 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreAll other modifications
At the gearbox 33.19 lbf⋅ft
On the engine block 11.06 lbf⋅ft
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Screws must be replaced.
Charge air pressure sensor 3.69 lbf⋅ft
expand_moreCrankshaft sensor
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2001.6) 11.06 lbf⋅ft
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6) 11.06 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Glow plugs 11.06 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 126 N⋅m at 3300 RPM engine (1997.8–2005.6) 40.57 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP at 5000 RPM, 128 N⋅m at 3300 RPM engine (1997.8–2005.6) 40.57 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.8 4motion with gasoline straight-4 1.8 L 123 HP engine (1998.5–2005.6) 40.57 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP at 5700 RPM, 210 N⋅m at 1750 RPM engine (1997.8–2005.6) 40.57 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.8 T with gasoline straight-4 1.8 L 148 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 123 HP engine (1997.8–2005.6) 40.57 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
1.4 16V with gasoline straight-4 1.4 L 74 HP engine (1997.8–2005.6) 36.88 lbf⋅ft
Screws must be replaced.
All other modifications 33.19 lbf⋅ft
expand_moreSubframe
expand_moreAll other modifications
First stage 73.76 lbf⋅ft
Screws must be replaced.
Second stage 90°
expand_moreTorque arm
At the gearbox 36.88 lbf⋅ft
Subframe 18.44 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
M10 29.5 lbf⋅ft
Nuts must be replaced.
M8 18.44 lbf⋅ft
Catalytic converter bracket 18.44 lbf⋅ft
Screws must be replaced.
expand_moreExhaust manifold
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
M10 29.5 lbf⋅ft
Nuts must be replaced.
M8 18.44 lbf⋅ft
Nuts must be replaced.
expand_more2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10)
M10 29.5 lbf⋅ft
Nuts must be replaced.
M8 18.44 lbf⋅ft
Nuts must be replaced.
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust manifold heat shields
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe
1.9 SDI with diesel straight-4 1.9 L 67 HP at 4200 RPM, 133 N⋅m at 2200 RPM engine (1997.8–2005.6) 18.44 lbf⋅ft
Nuts must be replaced.
1.9 SDI with diesel straight-4 1.9 L 67 HP engine (1997.8–2005.6) 18.44 lbf⋅ft
Nuts must be replaced.
1.9 TDI 4motion with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1998.7–2002.4) 18.44 lbf⋅ft
Nuts must be replaced.
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
Nuts must be replaced.
1.9 TDI with diesel straight-4 1.9 L 109 HP at 4150 RPM, 235 N⋅m at 1900 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
Nuts must be replaced.
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM engine (1998.12–2001.6) 18.44 lbf⋅ft
Nuts must be replaced.
1.9 TDI with diesel straight-4 1.9 L 114 HP at 4000 RPM, 285 N⋅m at 1900 RPM engine (1998.12–2001.6) 18.44 lbf⋅ft
Nuts must be replaced.
1.9 TDI with diesel straight-4 1.9 L 89 HP at 3750 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 18.44 lbf⋅ft
Nuts must be replaced.
1.9 TDI with diesel straight-4 1.9 L 89 HP at 4000 RPM, 210 N⋅m at 1900 RPM engine (1997.10–2004.5) 18.44 lbf⋅ft
Nuts must be replaced.
expand_more2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10)
M8 18.44 lbf⋅ft
Nuts must be replaced.
M10 29.5 lbf⋅ft
Nuts must be replaced.
expand_more2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10)
M8 18.44 lbf⋅ft
Nuts must be replaced.
M10 29.5 lbf⋅ft
Nuts must be replaced.
All other modifications 29.5 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe bracket
All other modifications 18.44 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe rear
All other modifications 29.5 lbf⋅ft
Exhaust system middle heat protection plate 7.38 lbf⋅ft
expand_moreFuel supply
Fuel filter bracket 7.38 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP at 5200 RPM, 170 N⋅m at 2400 RPM engine (1998.7–2004.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 172 N⋅m at 3200 RPM engine (1998.7–2004.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.7–2004.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP engine (1998.7–2004.5) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 114 HP, 116 N⋅m at 5200 RPM engine (1998.7–2004.5) 18.44 lbf⋅ft
2.3 V5 4motion with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1998.12–2000.10) 18.44 lbf⋅ft
2.3 V5 with gasoline vr-5 2.3 L 148 HP at 6000 RPM, 205 N⋅m at 3200 RPM engine (1997.8–2000.10) 18.44 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreStart system
expand_moreStarter
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 47.94 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 47.94 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 99 HP at 5600 RPM, 145 N⋅m at 3800 RPM engine (1997.8–2004.5) 47.94 lbf⋅ft
All other modifications 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1998 Volkswagen Golf Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Golf Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1998 Volkswagen Golf Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

1998 Volkswagen Golf Hatchback generations

In 1998 Volkswagen offered 2 generations of the Golf Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Units:
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