2012 Volkswagen Caddy Box engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Volkswagen gasoline straight-4 1.6 Liters BGU engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSF engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen CNG straight-4 2.0 Liters BSX engines


At the cylinder head	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Upper section of intake manifold	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYD engines

expand_moreWith air-conditioning


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHE engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	180°180°180°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreAir-conditioning compressor


All Volkswagen diesel straight-4 2.0 Liters CFHE engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CFJA engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYD engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Air-conditioning compressor pressure line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAlternator


2.0 EcoFuel with CNG straight-4 2.0 L 107 HP engine (2006.4–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 TDI with diesel straight-4 2.0 L 168 HP at 4200 RPM, 350 N⋅m at 1750 RPM engine (2012.5–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 TDI with diesel straight-4 2.0 L 83 HP engine (2010.11–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGenerator bracket

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYD engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Without air-conditioning system	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHE engines


First stage	Screw in screw manually up to stop.
Tighten crosswise from inside to outside.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	45°45°45°
On engine sump
Fourth stage	90°90°90°
On the engine block

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


First stage	Screw in screw manually up to stop.
Tighten crosswise from inside to outside.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	45°45°45°
On engine sump
Fourth stage	90°90°90°
On the engine block


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Hydraulic lines at the servo-steering pump	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Servo pump pulley	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Servo steering pump	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Vacuum pump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Exhaust gas return valve	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Exhaust recirculation pipe	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Nuts must be replaced.

expand_moreFuel-distributing pipe


All Volkswagen gasoline straight-4 1.6 Liters BGU engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSF engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen CNG straight-4 2.0 Liters BSX engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m


High-pressure line	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	45°45°45°
Short screws
Third stage	180°180°180°
Long screws

expand_moreHigh-pressure pump pulley


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Injection hoses	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)

expand_moreRetaining clamp


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreInjection pump

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


High-pressure pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreCharging


Charge air pipes	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Turbo charger	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Nuts must be replaced.

expand_moreTurbocharger bracket


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTurbocharger oil feed line


At the turbocharger	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreTurbocharger oil return line

expand_moreAt the turbocharger


Support	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new seal and screws.

expand_moreOn the engine block


Banjo screws	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Sealing rings must be replaced.

expand_moreCooling system

expand_moreCoolant pump


All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Coolant pump pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fan wheel	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Radiator mounting	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Volkswagen gasoline straight-4 1.6 Liters BGU engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSE engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSF engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen CNG straight-4 2.0 Liters BSX engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten gradually and alternately from inside to outside.

expand_moreCylinder head screws

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYD engines

Figure 1. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYD.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screws. See figure 1.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHE engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced. See figure 1.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten new screws crosswise in inside-to-outside order.
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.

expand_moreEngine block

expand_moreBalance shaft gear wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreBalance shaft module


First stage	Screw in screw(s) finger tight.
Screws 1 - 6
Second stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Screws 1 - 6

expand_moreThird stage


Screws 1 – 4	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws 5 – 6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m


Fourth stage	90°90°90°
Screws 1 - 6

expand_moreConnecting rod bearing


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BGU engines


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen CNG straight-4 2.0 Liters BSX engines


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYD engines


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Screws must be replaced.
Second stage	135°135°135°

expand_moreCrankshaft pulley


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Engine block closure screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreFlywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Flywheel cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreMain bearing

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYD engines


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines

expand_moreBalance shaft module


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Tighten new screws crosswise in inside-to-outside order.

expand_moreSecond stage


M7	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Third stage	90°90°90°

expand_moreBearing cap


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHE engines


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreVibration damper


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreEngine control

expand_moreBottom part of the control unit housing


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Screws must be replaced.
Second stage	30°30°30°

expand_moreCamshaft drive belt deflection pulley

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreM8


Nuts	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Camshaft timing chain slip rail	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Camshaft timing chain tensioner	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Camshaft timing chain tensioning rail	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreCamshaft timing gear


All Volkswagen gasoline straight-4 1.6 Liters BGU engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSE engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSF engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen CNG straight-4 2.0 Liters BSX engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYD engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


Drive belt tensioner device	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreIntermediate shaft chain sprocket

expand_moreWith balance shaft module


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
The screws and sprocket wheel must be replaced.
Second stage	90°90°90°


Oil pump drive chain tensioner	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws must be replaced. Use screw-locking compound.

expand_moreToothed belt tensioning roller


All Volkswagen gasoline straight-4 1.6 Liters BGU engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSE engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSF engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen CNG straight-4 2.0 Liters BSX engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreTop part of control unit housing


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Gradually tighten screws crosswise.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.

expand_moreOil filter


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Slightly oil sealing lips.

expand_moreOil filter housing

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYD engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Use new screws and tighten them crosswise.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHE engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Second stage	180°180°180°

expand_moreAll other modifications

expand_moreOn the engine block


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHC engines


With balance shaft module	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Otherwise	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreOil sump

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters BGU engines


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M6	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Volkswagen CNG straight-4 2.0 Liters BSX engines


At the gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFHE engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Tighten new bolts helically in outside to inside order.

expand_moreAt the gearbox


Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Third stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFJA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Tighten new bolts helically in outside to inside order.

expand_moreAt the gearbox


Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Third stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Charge air pressure sensor	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Crankshaft sensor	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Exhaust gas temperature sensor	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Glow plugs	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Volkswagen gasoline straight-4 1.6 Liters BGU engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSE engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen gasoline straight-4 1.6 Liters BSF engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen CNG straight-4 2.0 Liters BSX engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screws.
Second stage	180°180°180°

expand_moreEngine mounting

expand_moreAt the bracket


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	90°90°90°

expand_moreSubframe

expand_moreOn chassis


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque arm

expand_moreAt the subframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


At the gearbox	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.

expand_moreAll other modifications

expand_moreAt the gearbox


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreTorque support bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


All Volkswagen CNG straight-4 2.0 Liters BSX engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Nuts must be replaced.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


Catalytic converter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Diesel particulate filter	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Sealing rings must be replaced.

expand_moreExhaust manifold

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Replace the nuts and tighten alternately
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Third stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts must be replaced.


Exhaust manifold heat shields	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Exhaust pipe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Exhaust pipe bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Particle filter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Particulate filter heat protection plate	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel supply


Fuel filter bracket	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Fuel filter housing	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Fuel lines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreAll Volkswagen gasoline/natural gas straight-4 1.6 Liters CHGA engines


M10	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
M12	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m


All other modifications	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2012 Volkswagen Caddy Box user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Caddy Box service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2012 Volkswagen Caddy Box you're not only saving money, but also also improving your technical skills and learning something new.

2012 Volkswagen Caddy Box Third generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Caddy Box Third generation facelift model years

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