1995 Volkswagen Caddy Box engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Volkswagen gasoline straight-4 1.6 Liters AEE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters AEX engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters APQ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters AUD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCarburetion

expand_moreInjection nozzle (injector)


All other modifications	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreInjection pump pulley


All Volkswagen diesel straight-4 1.9 Liters AEY engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 1.9 Liters AYQ engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreOne-piece


1Y engine	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Otherwise	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


Two-piece	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AEE engines

expand_moreNuts


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	90°90°90°


Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters AEX engines


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	90°90°90°


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head screws


Third stage	90°90°90°

expand_moreAll other modifications

Figure 1. Cylinder head, Cylinder head screws, All other modifications.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws must be replaced. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Fourth stage	90°90°90°

expand_moreValve cover

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters AEX engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AEE engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters AEX engines

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft central screws

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AEE engines

expand_moreWith hexagon-head screws


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	120°120°120°
Oil thread.

expand_moreWith Torx-head screws


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Oil thread.

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters AEX engines

expand_moreWith hexagon-head screws


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	120°120°120°
Oil thread.

expand_moreWith Torx-head screws


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Oil thread.

expand_moreAll other modifications


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreCrankshaft pulley


All Volkswagen gasoline straight-4 1.6 Liters AEE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters AEX engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters APQ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters AUD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFlywheel

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AEE engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace the coated screws
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters AEX engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace the coated screws
Second stage	90°90°90°

expand_moreAll other modifications


M7	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Gradually tighten screws crosswise.

expand_moreM10


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreMain bearing


All Volkswagen gasoline straight-4 1.6 Liters AEE engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters AEX engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters APQ engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters AUD engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Screws must be replaced.
Second stage	90°90°90°


Vibration damper	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All Volkswagen diesel straight-4 1.9 Liters 1Y engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace bolt.
Second stage	90°90°90°

expand_moreCamshaft timing gear

expand_moreAll Volkswagen gasoline straight-4 1.6 Liters AEE engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters AEX engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°


All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Coupling drive tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard at the bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Toothed belt guard center	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller

expand_moreAll Volkswagen diesel straight-4 1.9 Liters AEY engines


With semi-automatic tensioning roller	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Otherwise	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Toothed belt tightener	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine management

expand_moreGlow plugs


All Volkswagen diesel straight-4 1.9 Liters 1Y engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 1.9 Liters AEY engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen diesel straight-4 1.9 Liters AYQ engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreExhaust system


Exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_moreIgnition system

expand_moreSpark plugs


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1995 Volkswagen Caddy Box user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Caddy Box service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1995 Volkswagen Caddy Box you're not only saving money, but also also improving your technical skills and learning something new.

1995 Volkswagen Caddy Box Second generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Caddy Box Second generation model years

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