2016 Volkswagen Beetle A5 Sedan engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM


First stage	Screw in manually up to stop.
Tighten in steps from inside to outside.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	90°90°90°


Volkswagen diesel straight-4 2.0 Liters CJAA 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM


First stage	Screw in new screw(s) manually as far as it goes.
Tighten crosswise from inside to outside.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM


First stage	Screw in screw(s) by hand.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Volkswagen gasoline straight-4 1.4 Liters CTHD 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CNWA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CTKA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreIntake manifold support

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines


First stage	Screw in screw manually up to stop.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUB engines


First stage	screw in manually up to stop
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM


Without air-conditioning system	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner

expand_moreVolkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM

expand_moreWith automatic tensioner


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreVolkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM

expand_moreWithout air-conditioning system


First stage	Tighten by hand
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreWith air-conditioning


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM

expand_moreWith automatic tensioner


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreWith mechanical tensioning device


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM

expand_moreWith automatic tensioner


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreWith mechanical tension wheel


First stage	Tighten by hand
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°


Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	45°45°45°


Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CCZA 197 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CCTA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	45°45°45°

expand_moreAll other modifications


M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreM10 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreAuxiliary drive belt tensioner

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

expand_moreWith mechanical tension wheel


First stage	Screw in new screw(s) hand-tight.
Replace screws.
Second stage	Screw in screw(s) until the stop.
Third stage	90° detach.
Fourth stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fifth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines

expand_moreWith mechanical tension wheel


First stage	Screw in screw(s) until the stop.
Replace screws.
Second stage	90° detach.
Third stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fourth stage	90°90°90°

expand_moreAir-conditioning compressor


Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM

expand_moreAluminium screws


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	180°180°180°


Steel screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Volkswagen gasoline straight-4 1.4 Liters CTHD 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CNWA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CTKA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreVolkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw(s). Tighten in order from top to bottom.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw(s). Tighten in order from top to bottom.
Second stage	90°90°90°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor pressure line


Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAlternator


Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel straight-4 2.0 Liters CJAA 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CCZA 197 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CCTA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CPPA 208 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CPLA 208 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator pulley


With freewheel	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Without freewheel	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreGenerator bracket

expand_moreVolkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM

expand_moreM10 × 30 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreM10 × 52 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM10 × 60 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM

Figure 1. Auxiliary assemblies, Generator bracket, Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM.


First stage	Screw in screw manually up to stop.
See figure 1.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	180°180°180°
Screws 4 and 5
Fourth stage	45°45°45°
Screws 1, 2, 3, and 6

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw(s). Tighten in order from top to bottom.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw(s). Tighten in order from top to bottom.
Second stage	90°90°90°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Tensioning device for air-conditioning compressor auxiliary drive belt	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreVacuum pump

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CBFA engines


CBFA engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
CCTA engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCCZA engine


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CULC engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	180°180°180°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion

expand_moreExhaust gas return cooler


Clamps	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreOther


First stage	Screw in screw manually up to stop.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Exhaust gas return valve	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Exhaust recirculation pipe	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreFuel-distributing pipe


Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in several steps.
Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP	2.58 lbf⋅ft2.58 lbf⋅ft3.5 N⋅m
Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP	2.58 lbf⋅ft2.58 lbf⋅ft3.5 N⋅m
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP	2.58 lbf⋅ft2.58 lbf⋅ft3.5 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CPPA 208 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CPLA 208 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreHigh-pressure line


All Volkswagen gasoline straight-4 1.4 Liters CAVD engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CTKA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines

expand_moreM8 × 28 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreM8 × 90 screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CBFA engines

expand_moreM6 screws


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CPLA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CPRA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	45°45°45°
Short screws
Third stage	180°180°180°
Long screws

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CZDA engines


First stage	Screw in screw(s) by hand.
Replace screws.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screw connections need to be loosened or tightened in steps of 90°.
Third stage	90°90°90°


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws and snug them down crosswise.

expand_moreHigh-pressure pump pulley


Central nuts	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Wheel	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.


Injection hoses	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	270°270°270°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUB engines


First stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CJAA engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_morePressure tube connection


All Volkswagen gasoline straight-4 2.0 Liters CBFA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCharging

expand_moreCharge air pipes


All Volkswagen gasoline straight-4 2.0 Liters CPLA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CPPA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	4.06 lbf⋅ft4.06 lbf⋅ft5.5 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CUUA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CUUB engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CVCA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Charge air compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_morePulley for charge-air compressor


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreTurbo charger

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines


First stage	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Replace the nuts and tighten alternately
Second stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Third stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Control tensioner

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUB engines


First stage	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Tighten the nuts gradually and alternately.
Second stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Third stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Control tensioner


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts. Use hot screw paste.

expand_moreTurbocharger bracket

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines


First stage	Screw in new screw(s) manually as far as it goes.
Replace screws.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
At turbocharger
Third stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block. Tighten cross-wise.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUB engines


At the turbocharger	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOn the engine block


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreTurbocharger coolant feed line


All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreTurbocharger coolant return line


All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreTurbocharger oil feed line

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines


At the turbocharger	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUB engines


At the turbocharger	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
On the engine block	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreTurbocharger oil return line

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CPRA engines


At the turbocharger	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CULC engines


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


At the turbocharger	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system

expand_moreCoolant pump

expand_moreVolkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM


On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM

expand_moreAt the cylinder head


First stage	Screw in screw(s) by hand.
Screws 1 – 5
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws 1 – 5
Third stage	360° detach
Screws 1 – 5
Fifth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws 1, 2, and 5. The tightening sequence is: 2 - 1 - 5.
Sixth stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Screws 1 – 5. The tightening sequence is: 3 - 4 - 5 - 1 - 2.
Fourth stage	Pretension coolant pump with 30 Nm using a torque wrench and keep up pretension.
At the cylinder head

Figure 2. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM.


Coolant pump	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Note correct order of tensioning. See figure 2.


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Gradually tighten screws crosswise.

expand_moreCoolant pump pulley


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCoolant thermostat housing


All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten crosswise from the outside to the inside.
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.

expand_moreCoolant pump drive wheel

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CPLA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use new screw. (left-hand thread)
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CPRA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace bolts.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CZDA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	90°90°90°


All other modifications	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Use new screw. (left-hand thread)

expand_moreFan wheel


All Volkswagen diesel straight-4 2.0 Liters CUUA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreRadiator mounting


2.0 TDI with diesel straight-4 2.0 L 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM engine (2014.6–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreVolkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM

Figure 3. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM.


First stage	Tighten by hand
Tighten screws evenly. See figure 3.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten the screws cross-wise from inside to outside.

Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten screws evenly. See figure 3.

Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten screws evenly. See figure 3.

Volkswagen diesel straight-4 2.0 Liters CJAA 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten screws evenly. See figure 3.

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM

Figure 4. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM.


First stage	Tighten bolt(s) until hand-tight.
See figure 4.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Third stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM

expand_moreBearing casing

Figure 5. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM, Bearing casing.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws. See figure 5.
Second stage	180°180°180°

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP


First stage	Tighten bolt(s) until hand-tight.
Replace screws.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten gradually and alternately from inside to outside.
Third stage	90°90°90°

expand_moreAll other modifications


Cap	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreVolkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM

Figure 6. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 6.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 6.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 6.
Second stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 6.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 6.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP

expand_moreScrews 1 – 12

Figure 7. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP, Screws 1 – 12.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 7.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 13


Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP

expand_moreScrews 1 – 10

Figure 8. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, Screws 1 – 10.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 8.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11


Fourth stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Fifth stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM

expand_moreScrews 1 – 10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 8.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 14


Fourth stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Fifth stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP

expand_moreScrews 1 – 10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 8.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11


Fourth stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Replace screws.
Fifth stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM

expand_moreScrews 1 – 10


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 8.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11


Fourth stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Fifth stage	90°90°90°

expand_moreAll other modifications

Figure 9. Cylinder head, Cylinder head screws, All other modifications.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 9.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreCylinder head screws shank length (new)


All Volkswagen diesel straight-4 1.6 Liters CAYC engines	5.39 in5.39 in137 mm
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	6.61 in6.61 in168 mm
All Volkswagen diesel straight-4 2.0 Liters CFFB engines	5.39 in5.39 in137 mm
All Volkswagen diesel straight-4 2.0 Liters CJAA engines	5.39 in5.39 in137 mm
All Volkswagen gasoline straight-4 2.0 Liters CPLA engines	4.53 in4.53 in115 mm
All Volkswagen gasoline straight-4 2.0 Liters CPPA engines	4.53 in4.53 in115 mm
All other modifications	4.02 in4.02 in102 mm

expand_moreValve cover

expand_moreVolkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten the screws cross-wise from inside to outside.
Second stage	90°90°90°
Replace screws.

expand_moreVolkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM
See figure 10.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	90°90°90°


Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP

Figure 11. Cylinder head, Valve cover, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP.


First stage	Tighten by hand
See figure 11.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM


First stage	Tighten by hand
Replace screws.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten from inside to outside.
Third stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP


First stage	Tighten by hand
Replace screws.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Tighten from inside to outside.
Third stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM


First stage	Tighten by hand
See figure 11.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten the screws cross-wise from inside to outside.


Valve cover locking screws	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel

expand_moreCFFB engine


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreBalance shaft module


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreConnecting rod bearing

expand_moreVolkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM

expand_moreM7


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreM8


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°


Crankcase ventilation	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCrankshaft central screws

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CAVD engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Use new screw.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 1.8 Liters CPRA engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CULC engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Use new screw.
Second stage	135°135°135°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUB engines


First stage	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Replace screws.
Second stage	135°135°135°

expand_moreAll Volkswagen gasoline straight-4 1.4 Liters CZDA engines


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws and oil sealing rings.
Second stage	90°90°90°

expand_moreCrankshaft pulley

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°
use only property class 10.9

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreDrive plate


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°


Engine block closure screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreFlywheel

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreMain bearing

expand_moreVolkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	90°90°90°


Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM	Component must not be knocked down.

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines

expand_moreBalance shaft module

expand_moreFirst stage

expand_moreVariant 1

Figure 12. Engine block, Main bearing, Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM, Volkswagen diesel straight-4 2.0 Liters CFFB, Balance shaft module, First stage, Variant 1.


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Screws 1 - 8. Use new screw(s). See figure 12.

expand_moreVariant 2

Figure 13. Engine block, Main bearing, Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM, Volkswagen diesel straight-4 2.0 Liters CFFB, Balance shaft module, First stage, Variant 2.


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Screws 1 - 6. Use new screw(s). See figure 13.


Second stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
M7 screws
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
M8 screws
Fourth stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CJAA engines

expand_moreBearing cap


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	90°90°90°


Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM	Component must not be knocked down.

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP

expand_moreScrews 1 – 10


First stage	Screw in screw(s) by hand.
Replace screws.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°

expand_moreOutside screws


Fourth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM

expand_moreM10 screws


First stage	Screw in screw(s) by hand.
Tighten new screws in inside-to-outside order.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°

expand_moreM8 screws


Fourth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Fifth stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP

expand_moreM10 screws


First stage	Tighten by hand
Tighten new screws in inside-to-outside order.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°

expand_moreM8 screws


Fourth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM

expand_moreScrews 1 – 10


First stage	Screw in screw(s) by hand.
Replace screws.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°

expand_moreOutside screws


Fourth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVibration damper


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreEngine control


Balance shaft timing chain guide rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Balance shaft timing chain tension rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreBottom part of the control unit housing

expand_moreVolkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM

Figure 14. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM.


First stage	Tighten by hand
Replace screws. See figure 14.
Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Third stage	30°30°30°

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP


First stage	Tighten by hand
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Third stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP

expand_more15-screws variant

Figure 15. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, 15-screws variant.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 15.
Second stage	45°45°45°

expand_more8 screws

Figure 16. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, 8 screws.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 16.

expand_moreScrews 2, 3, 5, 6, and 8


Second stage	45°45°45°

expand_moreScrews 1 and 4


Third stage	45°45°45°

expand_moreAll other modifications

Figure 17. Engine control, Bottom part of the control unit housing, All other modifications.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws. See figure 17.
Second stage	45°45°45°

expand_moreCamshaft adjuster

expand_moreBearing pedestal


At the cylinder head	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Camshaft adjuster valve	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreInlet camshaft


Central screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Left-hand thread

expand_moreOutlet camshaft (M6)

expand_moreCentral screws


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreOutlet camshaft (M8)

expand_moreCentral screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreCamshaft drive belt deflection pulley


All Volkswagen diesel straight-4 2.0 Liters CUUB engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CVCA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreM10 screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreCamshaft timing chain slip rail


All Volkswagen gasoline straight-4 1.2 Liters CBZB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing chain tensioner


Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	90°90°90°


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Camshaft timing chain tensioning rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Volkswagen gasoline straight-4 1.2 Liters CBZB engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CULC engines

expand_moreBearing pedestal


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Replace screws.
Second stage	180°180°180°


All Volkswagen diesel straight-4 2.0 Liters CUUB engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CVCA engines	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°

expand_moreControl drive chain tensioner

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Replace screws.
Second stage	90°90°90°


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Control drive chain tensioning rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreControl drive sprocket wheel

expand_more2.0 TSI with gasoline straight-4 2.0 L 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM engine (2014.12–)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Third stage	90°90°90°


Control drive timing chain slip rail	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreControl unit for intake valve timing


All Volkswagen gasoline straight-4 2.0 Liters CULC engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreDrive chain balance shaft tensioner


All Volkswagen gasoline straight-4 2.0 Liters CPLA engines	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CPPA engines	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
All other modifications	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreInlet camshaft wheel

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	135°135°135°
Cap	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw. (left-hand thread)
Second stage	90°90°90°

expand_moreIntermediate shaft chain sprocket

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CFFB engines


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screw and intermediate wheel when loosening the screw.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screw and intermediate wheel when loosening the screw.
Second stage	for freedom from play
Third stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fourth stage	90°90°90°


Oil pump drive chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace screws.

expand_moreOutlet camshaft wheel

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreTiming case cover


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Toothed belt guard	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard at the bottom


All Volkswagen diesel straight-4 2.0 Liters CUUB engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CVCA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.

expand_moreToothed belt tensioning roller


All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	45°45°45°


Top part of control unit housing	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten screws crosswise.

expand_moreEngine lubrication

expand_moreOil cooler


Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreVolkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°


Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM


CFFB engine	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
CJAA engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Volkswagen diesel straight-4 2.0 Liters CVCA 148 HP	Component must not be knocked down.
Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM	Component must not be knocked down.

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°


Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	45°45°45°


Volkswagen gasoline straight-4 2.0 Liters CCZA 197 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CCTA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	45°45°45°


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Oil drain plug	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screw.

expand_moreOil filter


All Volkswagen gasoline straight-4 2.0 Liters CBFA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace the O ring.
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Slightly oil sealing lips.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace the O ring.
Oil filter drain plug	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace the O ring.

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUB engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Slightly oil sealing lips.
Oil filter drain plug	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace the O ring.


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Slightly oil sealing lips.

expand_moreOil filter housing

expand_moreVolkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Use new screws and tighten them crosswise.
Second stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws and tighten them crosswise.
Second stage	90°90°90°

expand_moreVolkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM

expand_moreOn the engine block


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws and tighten them crosswise.
Second stage	90°90°90°


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws and tighten them crosswise.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP


First stage	Tighten by hand
Tighten screws crosswise.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten screws crosswise.
Second stage	90°90°90°


Oil pressure sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreVolkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace screws.
Second stage	90°90°90°


Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM


CFFB engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
CJAA engine	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM

expand_moreTorx screws


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreWith hexagon-head screws


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	180°180°180°


Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM


M6 screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8 screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVolkswagen gasoline straight-4 2.0 Liters CPLA 208 HP


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	90°90°90°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil pump chain wheel


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreOil sump

expand_moreVolkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Gradually tighten screws crosswise.


Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Tighten the new screws evenly in several steps.

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Tighten cross-wise.

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Tighten the screws crosswise.

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM

expand_moreOil sump top part

expand_moreAt the gearbox


Second stage	Screw in screw(s) by hand.
Fifth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOn the engine block

Figure 18. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM, Oil sump top part, On the engine block.


First stage	Screw in screw(s) by hand.
Replace screws. See figure 18.
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Fourth stage	90°90°90°

expand_moreOil sump lower part

Figure 19. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM, Oil sump lower part.


First stage	Screw in screw(s) by hand.
Note correct order of tensioning. See figure 19.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Gradually tighten screws crosswise.
Oil sump top part	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVolkswagen gasoline straight-4 1.8 Liters CPRA 168 HP

expand_moreOil sump lower part

Figure 20. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, Oil sump lower part.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 20.
Second stage	45°45°45°

expand_moreOil sump top part

Figure 21. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, Oil sump top part.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 21.
Second stage	180°180°180°
Screws 1 - 2
Third stage	45°45°45°
Screws 3 - 9
Fourth stage	180°180°180°
Screws 10
Fifth stage	90°90°90°
Screws 11 - 14

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM

expand_moreOil sump top part

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CBFA engines

Figure 22. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM, Oil sump top part, Volkswagen gasoline straight-4 2.0 Liters CBFA.


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws. See figure 22.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCTA engines


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws. See figure 22.
Second stage	90°90°90°

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CCZA engines

Figure 23. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM, Oil sump top part, Volkswagen gasoline straight-4 2.0 Liters CCZA.


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws. See figure 23.
Second stage	90°90°90°

expand_moreOil sump lower part

Figure 24. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM, Oil sump lower part.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws. See figure 24.
Second stage	45°45°45°

expand_moreVolkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 24.
Second stage	45°45°45°

expand_moreOil sump top part

Figure 25. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM, Oil sump top part.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 25.
Second stage	180°180°180°
Screws 1 - 2
Third stage	45°45°45°
Screws 3 - 9
Fourth stage	180°180°180°
Screws 10
Fifth stage	90°90°90°
Screws 11 - 14

expand_moreAll other modifications

expand_moreM10


First stage	Tighten by hand
Second stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreM6


First stage	Tighten by hand
Replace screws.
Second stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreEngine management


Camshaft sensor	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCharge air pressure sensor


All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	2.77 lbf⋅ft2.77 lbf⋅ft3.75 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	1.84 lbf⋅ft1.84 lbf⋅ft2.5 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CUUB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CVCA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCrankshaft sensor


Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CCZA 197 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CCTA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CPPA 208 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CPLA 208 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreExhaust gas temperature sensor


Downstream of catalytic converter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Use hot screw paste
Upstream of catalytic converter	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreGlow plugs


All Volkswagen diesel straight-4 1.6 Liters CAYC engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CUUA engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUB engines


With pressure sensor	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Otherwise	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


All Volkswagen diesel straight-4 2.0 Liters CFFB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CJAA engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM


All Volkswagen diesel straight-4 2.0 Liters CFFB engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CJAA engines	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m


Volkswagen diesel straight-4 2.0 Liters CVCA 148 HP	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CTHD 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CNWA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Volkswagen gasoline straight-4 1.4 Liters CTKA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreAll Volkswagen gasoline straight-4 2.0 Liters CPLA engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Replace screws.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUB engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	180°180°180°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreEngine mounting

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOnto torque support bracket


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreVolkswagen gasoline straight-5 2.5 Liters CCCA 168 HP

expand_moreOn chassis


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreStrut


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreSubframe

expand_moreOn chassis


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreSubframe diagonal strut

expand_moreAt the subframe


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Use new screws.
Second stage	180°180°180°

expand_moreOn chassis


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Use new screws.
Second stage	45°45°45°

expand_moreTorque arm

expand_moreAt the subframe


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAt the gearbox


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new parts.
Volkswagen gasoline straight-4 2.0 Liters CCZA 197 HP	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts. Use hot screw paste.
Volkswagen gasoline straight-4 2.0 Liters CCTA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts. Use hot screw paste.
Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts. Use hot screw paste.
Volkswagen gasoline straight-4 2.0 Liters CPPA 208 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CPLA 208 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Replace nuts. Use hot screw paste.

expand_moreCatalytic converter bracket


All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Volkswagen diesel straight-4 2.0 Liters CUUA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDiesel particulate filter

expand_moreAll Volkswagen diesel straight-4 1.6 Liters CAYC engines


Clamps	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Use new parts.
Retaining clamp	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Volkswagen diesel straight-4 2.0 Liters CUUA engines


First stage	Screw in screw manually up to stop.
Replace screws.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Differential pressure sensor lines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreExhaust manifold


Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace nuts.

expand_moreVolkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM


First stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Replace nuts. Use hot screw paste.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Tighten crosswise from inside to outside.
Third stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM


First stage	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Replace the nuts and tighten alternately
Second stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Third stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Control tensioner


Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace nuts.
Volkswagen gasoline straight-4 1.4 Liters CTHD 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace the nuts and tighten alternately
Volkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace the nuts and tighten alternately
Volkswagen gasoline straight-4 1.4 Liters CTKA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace the nuts and tighten alternately
Volkswagen gasoline straight-4 1.4 Liters CNWA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace the nuts and tighten alternately
Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Replace nuts.
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Replace nuts.
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Replace nuts.

expand_moreVolkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM


Lower nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace nuts. Use hot screw paste.

expand_moreUpper nuts


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace nuts. Use hot screw paste.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Third stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold heat shields


All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreExhaust pipe


All Volkswagen gasoline straight-4 1.8 Liters CPRA engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Volkswagen gasoline straight-4 2.0 Liters CULC engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Replace nuts.

expand_moreExhaust pipe bracket


Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel straight-4 2.0 Liters CVCA 148 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM


At the subframe	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On chassis	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust pipe rear


All Volkswagen gasoline straight-4 2.0 Liters CULC engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreParticle filter bracket

expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM engine (2014.6–)


First stage	Screw in manually up to stop.
Replace screws.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_morePrimary catalytic converter

expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM engine (2014.6–)


Clamps	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreFuel supply

expand_moreFuel filter bracket


Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen diesel straight-4 2.0 Liters CJAA 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Volkswagen diesel straight-4 2.0 Liters CVCA 148 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m

expand_moreFuel filter housing


Fuel filter cover	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


Fuel pump	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
Replace sealing rings.

expand_moreIgnition system

expand_moreSpark plugs


Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CPPA 208 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CPLA 208 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreVolkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM


M12	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m


Volkswagen diesel straight-4 2.0 Liters CVCA 148 HP	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreVolkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM


M12	59 lbf⋅ft59 lbf⋅ft80 N⋅m


Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll other modifications


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M12	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2016 Volkswagen Beetle A5 Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Beetle A5 Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2016 Volkswagen Beetle A5 Sedan you're not only saving money, but also also improving your technical skills and learning something new.

2016 Volkswagen Beetle A5 Sedan First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Volkswagen Beetle A5 Sedan First generation model years

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