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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM 5.9 lbf⋅ft
Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM 14.75 lbf⋅ft
First stage Screw in manually up to stop.
Tighten in steps from inside to outside.
Second stage 14.75 lbf⋅ft
Third stage 90°
Volkswagen diesel straight-4 2.0 Liters CJAA 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM 5.9 lbf⋅ft
Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM 5.9 lbf⋅ft
First stage Screw in new screw(s) manually as
far as it goes.
Tighten crosswise from inside to outside.
Second stage 14.75 lbf⋅ft
Third stage 90°
First stage Screw in screw(s) by hand.
Second stage 5.9 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CTHD 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM 14.75 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 14.75 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CNWA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 14.75 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CTKA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 14.75 lbf⋅ft
First stage 2.21 lbf⋅ft
Second stage 6.64 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreIntake manifold support
First stage Screw in screw manually up to stop.
Second stage 14.75 lbf⋅ft
First stage screw in manually up to stop
Second stage 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP 18.44 lbf⋅ft
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP 18.44 lbf⋅ft
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP 18.44 lbf⋅ft
Without air-conditioning system 18.44 lbf⋅ft
All other modifications 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
expand_moreWith automatic tensioner
First stage 14.75 lbf⋅ft
Use new screw.
Second stage 180°
expand_moreWithout air-conditioning system
First stage Tighten by hand
Second stage 16.96 lbf⋅ft
expand_moreWith air-conditioning
First stage 29.5 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreWith automatic tensioner
First stage 14.75 lbf⋅ft
Use new screw.
Second stage 180°
expand_moreWith mechanical tensioning device
First stage 22.13 lbf⋅ft
Second stage 90°
expand_moreWith automatic tensioner
First stage 14.75 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreWith mechanical tension wheel
First stage Tighten by hand
Second stage 22.13 lbf⋅ft
Third stage 90°
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM 16.96 lbf⋅ft
Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP 25.81 lbf⋅ft
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP 25.81 lbf⋅ft
First stage 5.9 lbf⋅ft
Second stage 45°
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP 25.81 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CCZA 197 HP 7.38 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM 7.38 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CCTA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM 7.38 lbf⋅ft
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 45°
First stage 5.9 lbf⋅ft
Second stage 45°
expand_moreAll other modifications
M8 16.96 lbf⋅ft
expand_moreM10 screws
First stage 29.5 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreAuxiliary drive belt tensioner
expand_moreWith mechanical tension wheel
First stage Screw in new screw(s) hand-tight.
Replace screws.
Second stage Screw in screw(s) until the stop.
Third stage 90° detach.
Fourth stage 22.13 lbf⋅ft
Fifth stage 90°
expand_moreWith mechanical tension wheel
First stage Screw in screw(s) until the stop.
Replace screws.
Second stage 90° detach.
Third stage 22.13 lbf⋅ft
Fourth stage 90°
expand_moreAir-conditioning compressor
Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM 16.96 lbf⋅ft
expand_moreAluminium screws
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 180°
Steel screws 18.44 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CTHD 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM 16.96 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 16.96 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CNWA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 16.96 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CTKA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 16.96 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
First stage 14.75 lbf⋅ft
Use new screw(s). Tighten in order from top to bottom.
Second stage 90°
First stage 14.75 lbf⋅ft
Use new screw(s). Tighten in order from top to bottom.
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP 14.75 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreAlternator pulley
With freewheel 47.94 lbf⋅ft
Without freewheel 59 lbf⋅ft
expand_moreGenerator bracket
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreM10 × 30 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreM10 × 52 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreM10 × 60 screws
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
Figure 1. Auxiliary assemblies, Generator bracket, Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM.
Figure 1. Auxiliary assemblies, Generator bracket, Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM.
First stage Screw in screw manually up to stop.
See figure 1.
Second stage 29.5 lbf⋅ft
Third stage 180°
Screws 4 and 5
Fourth stage 45°
Screws 1, 2, 3, and 6
First stage 14.75 lbf⋅ft
Use new screw(s). Tighten in order from top to bottom.
Second stage 90°
First stage 14.75 lbf⋅ft
Use new screw(s). Tighten in order from top to bottom.
Second stage 90°
All other modifications 18.44 lbf⋅ft
Tensioning device for air-conditioning compressor auxiliary drive belt 25.81 lbf⋅ft
expand_moreVacuum pump
CBFA engine 6.64 lbf⋅ft
CCTA engine 6.64 lbf⋅ft
expand_moreCCZA engine
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 180°
First stage 5.9 lbf⋅ft
Second stage 180°
All other modifications 7.38 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust gas return cooler
Clamps 5.16 lbf⋅ft
expand_moreOther
First stage Screw in screw manually up to stop.
Second stage 14.75 lbf⋅ft
Exhaust gas return valve 6.64 lbf⋅ft
Exhaust recirculation pipe 6.64 lbf⋅ft
expand_moreFuel-distributing pipe
Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM 6.64 lbf⋅ft
Tighten in several steps.
Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP 2.58 lbf⋅ft
Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP 6.64 lbf⋅ft
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP 2.58 lbf⋅ft
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP 2.58 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CPPA 208 HP 6.64 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CPLA 208 HP 6.64 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM 6.64 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreHigh-pressure line
All Volkswagen gasoline straight-4 1.4 Liters CAVD engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 18.44 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CNWA engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTHD engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CTKA engines 13.28 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 18.44 lbf⋅ft
All other modifications 20.65 lbf⋅ft
expand_moreHigh-pressure pump
expand_moreM8 × 28 screws
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreM8 × 90 screws
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreM6 screws
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 90°
M8 14.75 lbf⋅ft
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 90°
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 90°
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 45°
Short screws
Third stage 180°
Long screws
First stage Screw in screw(s) by hand.
Replace screws.
Second stage 14.75 lbf⋅ft
Screw connections need to be loosened or tightened in steps of 90°.
Third stage 90°
All other modifications 14.75 lbf⋅ft
Use new screws and snug them down crosswise.
expand_moreHigh-pressure pump pulley
Central nuts 70.07 lbf⋅ft
Wheel 14.75 lbf⋅ft
Replace screws.
Injection hoses 20.65 lbf⋅ft
expand_moreInjection nozzle (injector)
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 180°
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 270°
First stage 6.64 lbf⋅ft
Replace screws.
Second stage 180°
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 180°
Nuts 7.38 lbf⋅ft
Screws 3.69 lbf⋅ft
expand_morePressure tube connection
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 22.13 lbf⋅ft
expand_moreCharging
expand_moreCharge air pipes
All Volkswagen gasoline straight-4 2.0 Liters CPLA engines 5.16 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CPPA engines 5.16 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 4.06 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUA engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 5.9 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CVCA engines 5.9 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Charge air compressor 18.44 lbf⋅ft
expand_morePulley for charge-air compressor
First stage 29.5 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreTurbo charger
First stage 8.11 lbf⋅ft
Replace the nuts and tighten alternately
Second stage 16.23 lbf⋅ft
Third stage 16.23 lbf⋅ft
Control tensioner
First stage 8.11 lbf⋅ft
Tighten the nuts gradually and alternately.
Second stage 16.23 lbf⋅ft
Third stage 16.23 lbf⋅ft
Control tensioner
All other modifications 18.44 lbf⋅ft
Replace nuts. Use hot screw paste.
expand_moreTurbocharger bracket
First stage Screw in new screw(s) manually as
far as it goes.
Replace screws.
Second stage 14.75 lbf⋅ft
At turbocharger
Third stage 29.5 lbf⋅ft
On the engine block. Tighten cross-wise.
At the turbocharger 14.75 lbf⋅ft
expand_moreOn the engine block
First stage 14.75 lbf⋅ft
Second stage 29.5 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreTurbocharger coolant feed line
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 5.9 lbf⋅ft
expand_moreTurbocharger coolant return line
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 5.9 lbf⋅ft
expand_moreTurbocharger oil feed line
At the turbocharger 16.23 lbf⋅ft
On the engine block 22.13 lbf⋅ft
Replace sealing rings.
At the turbocharger 16.23 lbf⋅ft
On the engine block 22.13 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreTurbocharger oil return line
At the turbocharger 6.64 lbf⋅ft
On the engine block 18.44 lbf⋅ft
On the engine block 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 6.64 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 10.33 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
On the engine block 11.06 lbf⋅ft
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 45°
First stage 14.75 lbf⋅ft
Second stage 45°
expand_moreAt the cylinder head
First stage Screw in screw(s) by hand.
Screws 1 – 5
Second stage 7.38 lbf⋅ft
Screws 1 – 5
Third stage 360° detach
Screws 1 – 5
Fifth stage 7.38 lbf⋅ft
Screws 1, 2, and 5. The tightening sequence is: 2 - 1 - 5.
Sixth stage 8.85 lbf⋅ft
Screws 1 – 5. The tightening sequence is: 3 - 4 - 5 - 1 - 2.
Fourth stage Pretension coolant pump with 30 Nm
using a torque wrench and keep up
pretension.
At the cylinder head
Figure 2. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM.
Figure 2. Cooling system, Coolant pump, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM.
Coolant pump 5.16 lbf⋅ft
Note correct order of tensioning. See figure 2.
All other modifications 6.64 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreCoolant pump pulley
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 14.75 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreCoolant thermostat housing
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 6.64 lbf⋅ft
Tighten crosswise from the outside to the inside.
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 5.16 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Replace sealing rings.
expand_moreCoolant pump drive wheel
First stage 7.38 lbf⋅ft
Use new screw. (left-hand thread)
Second stage 90°
First stage 7.38 lbf⋅ft
Replace bolts.
Second stage 90°
First stage 14.75 lbf⋅ft
Use new screw.
Second stage 90°
All other modifications 12.54 lbf⋅ft
Use new screw. (left-hand thread)
expand_moreFan wheel
All Volkswagen diesel straight-4 2.0 Liters CUUA engines 5.9 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreRadiator mounting
2.0 TDI with diesel straight-4 2.0 L 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM engine (2014.6–) 7.38 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
Figure 3. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM.
Figure 3. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM.
First stage Tighten by hand
Tighten screws evenly. See figure 3.
Second stage 7.38 lbf⋅ft
Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM 5.9 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM 7.38 lbf⋅ft
Tighten screws evenly. See figure 3.
Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM 7.38 lbf⋅ft
Tighten screws evenly. See figure 3.
Volkswagen diesel straight-4 2.0 Liters CJAA 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM 7.38 lbf⋅ft
Tighten screws evenly. See figure 3.
Figure 4. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM.
Figure 4. Cylinder head, Camshaft bearing, Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM.
First stage Tighten bolt(s) until hand-tight.
See figure 4.
Second stage 5.9 lbf⋅ft
Third stage 90°
expand_moreBearing casing
Figure 5. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM, Bearing casing.
Figure 5. Cylinder head, Camshaft bearing, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM, Bearing casing.
First stage 7.38 lbf⋅ft
Replace screws. See figure 5.
Second stage 180°
First stage Tighten bolt(s) until hand-tight.
Replace screws.
Second stage 5.9 lbf⋅ft
Tighten gradually and alternately from inside to outside.
Third stage 90°
expand_moreAll other modifications
Cap 7.38 lbf⋅ft
expand_moreCylinder head screws
Figure 6. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM.
Figure 6. Cylinder head, Cylinder head screws, Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM.
First stage 22.13 lbf⋅ft
Replace screws. See figure 6.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Replace screws. See figure 6.
Second stage 90°
Third stage 90°
First stage 22.13 lbf⋅ft
Replace screws. See figure 6.
Second stage 36.88 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 22.13 lbf⋅ft
Replace screws. See figure 6.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
First stage 29.5 lbf⋅ft
Replace screws. See figure 6.
Second stage 90°
Third stage 90°
Fourth stage 90°
expand_moreScrews 1 – 12
Figure 7. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP, Screws 1 – 12.
Figure 7. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP, Screws 1 – 12.
First stage 29.5 lbf⋅ft
Replace screws. See figure 7.
Second stage 90°
Third stage 90°
expand_moreScrews 13
Fourth stage 7.38 lbf⋅ft
expand_moreScrews 1 – 10
Figure 8. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, Screws 1 – 10.
Figure 8. Cylinder head, Cylinder head screws, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, Screws 1 – 10.
First stage 29.5 lbf⋅ft
Replace screws. See figure 8.
Second stage 90°
Third stage 90°
expand_moreScrews 11
Fourth stage 2.95 lbf⋅ft
Fifth stage 90°
expand_moreScrews 1 – 10
First stage 29.5 lbf⋅ft
Replace screws. See figure 8.
Second stage 90°
Third stage 90°
expand_moreScrews 11 – 14
Fourth stage 5.9 lbf⋅ft
Replace screws.
Fifth stage 90°
expand_moreScrews 1 – 10
First stage 29.5 lbf⋅ft
Replace screws. See figure 8.
Second stage 90°
Third stage 90°
expand_moreScrews 11
Fourth stage 2.95 lbf⋅ft
Replace screws.
Fifth stage 90°
expand_moreScrews 1 – 10
First stage 29.5 lbf⋅ft
Replace screws. See figure 8.
Second stage 90°
Third stage 90°
expand_moreScrews 11
Fourth stage 2.95 lbf⋅ft
Fifth stage 90°
expand_moreAll other modifications
Figure 9. Cylinder head, Cylinder head screws, All other modifications.
Figure 9. Cylinder head, Cylinder head screws, All other modifications.
First stage 22.13 lbf⋅ft
Replace screws. See figure 9.
Second stage 90°
Third stage 90°
expand_moreCylinder head screws shank length (new)
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 5.39 in
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 6.61 in
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 5.39 in
All Volkswagen diesel straight-4 2.0 Liters CJAA engines 5.39 in
All Volkswagen gasoline straight-4 2.0 Liters CPLA engines 4.53 in
All Volkswagen gasoline straight-4 2.0 Liters CPPA engines 4.53 in
All other modifications 4.02 in
expand_moreValve cover
First stage 5.9 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
Second stage 90°
Replace screws.
Figure 10. Cylinder head, Valve cover.
Figure 10. Cylinder head, Valve cover.
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 90°
Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP 7.38 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
Figure 11. Cylinder head, Valve cover, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP.
Figure 11. Cylinder head, Valve cover, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP.
First stage Tighten by hand
See figure 11.
Second stage 5.9 lbf⋅ft
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP 7.38 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP 7.38 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
First stage Tighten by hand
Replace screws.
Second stage 5.9 lbf⋅ft
Tighten from inside to outside.
Third stage 90°
First stage Tighten by hand
Replace screws.
Second stage 5.9 lbf⋅ft
Tighten from inside to outside.
Third stage 90°
First stage Tighten by hand
See figure 11.
Second stage 5.9 lbf⋅ft
All other modifications 6.64 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
Valve cover locking screws 3.69 lbf⋅ft
expand_moreEngine block
expand_moreBalance shaft gear wheel
expand_moreCFFB engine
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreBalance shaft module
First stage 2.95 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreConnecting rod bearing
expand_moreM7
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreM8
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 90°
First stage 33.19 lbf⋅ft
Use new screws.
Second stage 90°
First stage 33.19 lbf⋅ft
Replace screws.
Second stage 90°
First stage 33.19 lbf⋅ft
Replace screws.
Second stage 90°
First stage 33.19 lbf⋅ft
Use new screws.
Second stage 90°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 90°
Crankcase ventilation 6.64 lbf⋅ft
expand_moreCrankshaft central screws
First stage 110.63 lbf⋅ft
Use new screw.
Second stage 180°
First stage 88.51 lbf⋅ft
Use new screw.
Second stage 90°
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 180°
First stage 88.51 lbf⋅ft
Replace screws.
Second stage 90°
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 90°
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 90°
First stage 132.76 lbf⋅ft
Use new screw.
Second stage 135°
First stage 132.76 lbf⋅ft
Replace screws.
Second stage 135°
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreAll other modifications
First stage 110.63 lbf⋅ft
Replace screws and oil sealing rings.
Second stage 90°
expand_moreCrankshaft pulley
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 90°
use only property class 10.9
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreDrive plate
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
Engine block closure screws 22.13 lbf⋅ft
expand_moreFlywheel
First stage 44.25 lbf⋅ft
Replace screws.
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreMain bearing
First stage 47.94 lbf⋅ft
Replace screws.
Second stage 90°
Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM Component must not be knocked down.
First stage 47.94 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreBalance shaft module
expand_moreFirst stage
expand_moreVariant 1
Figure 12. Engine block, Main bearing, Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM, Volkswagen diesel straight-4 2.0 Liters CFFB, Balance shaft module, First stage, Variant 1.
Figure 12. Engine block, Main bearing, Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM, Volkswagen diesel straight-4 2.0 Liters CFFB, Balance shaft module, First stage, Variant 1.
First stage 4.43 lbf⋅ft
Screws 1 - 8. Use new screw(s). See figure 12.
expand_moreVariant 2
Figure 13. Engine block, Main bearing, Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM, Volkswagen diesel straight-4 2.0 Liters CFFB, Balance shaft module, First stage, Variant 2.
Figure 13. Engine block, Main bearing, Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM, Volkswagen diesel straight-4 2.0 Liters CFFB, Balance shaft module, First stage, Variant 2.
First stage 4.43 lbf⋅ft
Screws 1 - 6. Use new screw(s). See figure 13.
Second stage 9.59 lbf⋅ft
M7 screws
Third stage 14.75 lbf⋅ft
M8 screws
Fourth stage 90°
expand_moreBearing cap
First stage 47.94 lbf⋅ft
Replace screws.
Second stage 90°
Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM Component must not be knocked down.
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreScrews 1 – 10
First stage Screw in screw(s) by hand.
Replace screws.
Second stage 47.94 lbf⋅ft
Third stage 90°
expand_moreOutside screws
Fourth stage 14.75 lbf⋅ft
Fifth stage 90°
expand_moreM10 screws
First stage Screw in screw(s) by hand.
Tighten new screws in inside-to-outside order.
Second stage 47.94 lbf⋅ft
Third stage 90°
expand_moreM8 screws
Fourth stage 14.75 lbf⋅ft
Replace screws.
Fifth stage 90°
expand_moreM10 screws
First stage Tighten by hand
Tighten new screws in inside-to-outside order.
Second stage 47.94 lbf⋅ft
Third stage 90°
expand_moreM8 screws
Fourth stage 14.75 lbf⋅ft
Fifth stage 90°
expand_moreScrews 1 – 10
First stage Screw in screw(s) by hand.
Replace screws.
Second stage 47.94 lbf⋅ft
Third stage 90°
expand_moreOutside screws
Fourth stage 14.75 lbf⋅ft
Fifth stage 90°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreVibration damper
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreEngine control
Balance shaft timing chain guide rail 14.75 lbf⋅ft
Balance shaft timing chain tension rail 14.75 lbf⋅ft
expand_moreBottom part of the control unit housing
Figure 14. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM.
Figure 14. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM.
First stage Tighten by hand
Replace screws. See figure 14.
Second stage 3.69 lbf⋅ft
Third stage 30°
First stage Tighten by hand
Second stage 7.38 lbf⋅ft
Third stage 18.44 lbf⋅ft
expand_more15-screws variant
Figure 15. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, 15-screws variant.
Figure 15. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, 15-screws variant.
First stage 5.9 lbf⋅ft
See figure 15.
Second stage 45°
expand_more8 screws
Figure 16. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, 8 screws.
Figure 16. Engine control, Bottom part of the control unit housing, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, 8 screws.
First stage 5.9 lbf⋅ft
See figure 16.
expand_moreScrews 2, 3, 5, 6, and 8
Second stage 45°
expand_moreScrews 1 and 4
Third stage 45°
expand_moreAll other modifications
Figure 17. Engine control, Bottom part of the control unit housing, All other modifications.
Figure 17. Engine control, Bottom part of the control unit housing, All other modifications.
First stage 5.9 lbf⋅ft
Replace screws. See figure 17.
Second stage 45°
expand_moreCamshaft adjuster
expand_moreBearing pedestal
At the cylinder head 6.64 lbf⋅ft
Camshaft adjuster valve 6.64 lbf⋅ft
expand_moreInlet camshaft
Central screws 25.81 lbf⋅ft
Left-hand thread
expand_moreOutlet camshaft (M6)
expand_moreCentral screws
First stage 5.9 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreOutlet camshaft (M8)
expand_moreCentral screws
First stage 14.75 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreCamshaft drive belt deflection pulley
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 14.75 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CVCA engines 14.75 lbf⋅ft
expand_moreAll other modifications
M8 14.75 lbf⋅ft
expand_moreM10 screws
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreCamshaft timing chain slip rail
All Volkswagen gasoline straight-4 1.2 Liters CBZB engines 13.28 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing chain tensioner
Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM 44.25 lbf⋅ft
First stage 2.95 lbf⋅ft
Second stage 90°
All other modifications 6.64 lbf⋅ft
Camshaft timing chain tensioning rail 14.75 lbf⋅ft
expand_moreCamshaft timing gear
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreBearing pedestal
First stage 2.95 lbf⋅ft
Replace screws.
Second stage 180°
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 73.76 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CVCA engines 73.76 lbf⋅ft
expand_moreAll other modifications
Central screws 73.76 lbf⋅ft
expand_moreWheel
First stage 14.75 lbf⋅ft
Second stage 45°
expand_moreControl drive chain tensioner
First stage 2.95 lbf⋅ft
Replace screws.
Second stage 90°
First stage 2.95 lbf⋅ft
Replace screws.
Second stage 90°
All other modifications 7.38 lbf⋅ft
Control drive chain tensioning rail 14.75 lbf⋅ft
expand_moreControl drive sprocket wheel
expand_more2.0 TSI with gasoline straight-4 2.0 L 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM engine (2014.12–)
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 18.44 lbf⋅ft
Third stage 90°
Control drive timing chain slip rail 14.75 lbf⋅ft
expand_moreControl unit for intake valve timing
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 3.69 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 5.9 lbf⋅ft
expand_moreDrive chain balance shaft tensioner
All Volkswagen gasoline straight-4 2.0 Liters CPLA engines 62.69 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CPPA engines 62.69 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 62.69 lbf⋅ft
All other modifications 47.94 lbf⋅ft
expand_moreInlet camshaft wheel
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 135°
Cap 14.75 lbf⋅ft
Replace sealing rings.
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Use new screw. (left-hand thread)
Second stage 90°
expand_moreIntermediate shaft chain sprocket
First stage 66.38 lbf⋅ft
Replace screw and intermediate wheel when loosening the screw.
Second stage 90°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Replace screw and intermediate wheel when loosening the screw.
Second stage for freedom from play
Third stage 22.13 lbf⋅ft
Fourth stage 90°
Oil pump drive chain tensioner 6.64 lbf⋅ft
Replace screws.
expand_moreOutlet camshaft wheel
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreTiming case cover
M10 36.88 lbf⋅ft
M6 7.38 lbf⋅ft
Toothed belt guard 6.64 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 8.85 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CVCA engines 8.85 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Replace screws.
expand_moreToothed belt tensioning roller
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 45°
Top part of control unit housing 6.64 lbf⋅ft
Tighten screws crosswise.
expand_moreEngine lubrication
expand_moreOil cooler
Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM 8.11 lbf⋅ft
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 90°
Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM 8.11 lbf⋅ft
CFFB engine 8.11 lbf⋅ft
CJAA engine 18.44 lbf⋅ft
Volkswagen diesel straight-4 2.0 Liters CVCA 148 HP Component must not be knocked down.
Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM Component must not be knocked down.
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 90°
Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP 18.44 lbf⋅ft
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP 18.44 lbf⋅ft
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP 18.44 lbf⋅ft
First stage 5.9 lbf⋅ft
Second stage 45°
Volkswagen gasoline straight-4 2.0 Liters CCZA 197 HP 11.06 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CCTA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM 11.06 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM 11.06 lbf⋅ft
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 45°
First stage 5.9 lbf⋅ft
Second stage 45°
All other modifications 5.9 lbf⋅ft
Oil drain plug 22.13 lbf⋅ft
Use new screw.
expand_moreOil filter
All Volkswagen gasoline straight-4 2.0 Liters CBFA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCTA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CCZA engines 16.23 lbf⋅ft
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 18.44 lbf⋅ft
Replace the O ring.
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 18.44 lbf⋅ft
Slightly oil sealing lips.
Oil filter cover 18.44 lbf⋅ft
Replace the O ring.
Oil filter drain plug 3.69 lbf⋅ft
Replace the O ring.
Oil filter cover 18.44 lbf⋅ft
Slightly oil sealing lips.
Oil filter drain plug 3.69 lbf⋅ft
Replace the O ring.
All other modifications 14.75 lbf⋅ft
Slightly oil sealing lips.
expand_moreOil filter housing
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
First stage 10.33 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 90°
First stage 11.06 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 90°
expand_moreOn the engine block
First stage 11.06 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 90°
Oil filter cover 18.44 lbf⋅ft
First stage 14.75 lbf⋅ft
Use new screws and tighten them crosswise.
Second stage 90°
Oil filter cover 18.44 lbf⋅ft
Otherwise 18.44 lbf⋅ft
First stage Tighten by hand
Tighten screws crosswise.
Second stage 14.75 lbf⋅ft
Third stage 90°
Oil filter cover 18.44 lbf⋅ft
First stage 14.75 lbf⋅ft
Tighten screws crosswise.
Second stage 90°
Oil pressure sensor 14.75 lbf⋅ft
expand_moreOil pump
Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM 11.8 lbf⋅ft
First stage 10.33 lbf⋅ft
Replace screws.
Second stage 90°
Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM 11.8 lbf⋅ft
CFFB engine 6.64 lbf⋅ft
CJAA engine 11.06 lbf⋅ft
expand_moreTorx screws
First stage 8.85 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreWith hexagon-head screws
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 180°
Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM 7.38 lbf⋅ft
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 90°
M6 screws 6.64 lbf⋅ft
M8 screws 14.75 lbf⋅ft
First stage 5.9 lbf⋅ft
Replace screws.
Second stage 90°
First stage 5.9 lbf⋅ft
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreOil pump chain wheel
First stage 14.75 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreOil sump
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Gradually tighten screws crosswise.
Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM 9.59 lbf⋅ft
Tighten the new screws evenly in several steps.
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Tighten cross-wise.
At the gearbox 29.5 lbf⋅ft
On the engine block 11.06 lbf⋅ft
Tighten the screws crosswise.
expand_moreOil sump top part
expand_moreAt the gearbox
Second stage Screw in screw(s) by hand.
Fifth stage 29.5 lbf⋅ft
expand_moreOn the engine block
Figure 18. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM, Oil sump top part, On the engine block.
Figure 18. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM, Oil sump top part, On the engine block.
First stage Screw in screw(s) by hand.
Replace screws. See figure 18.
Third stage 5.9 lbf⋅ft
Fourth stage 90°
expand_moreOil sump lower part
Figure 19. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM, Oil sump lower part.
Figure 19. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM, Oil sump lower part.
First stage Screw in screw(s) by hand.
Note correct order of tensioning. See figure 19.
Second stage 8.85 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
Gradually tighten screws crosswise.
Oil sump top part 18.44 lbf⋅ft
expand_moreOil sump lower part
Figure 20. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, Oil sump lower part.
Figure 20. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, Oil sump lower part.
First stage 5.9 lbf⋅ft
See figure 20.
Second stage 45°
expand_moreOil sump top part
Figure 21. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, Oil sump top part.
Figure 21. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP, Oil sump top part.
First stage 5.9 lbf⋅ft
See figure 21.
Second stage 180°
Screws 1 - 2
Third stage 45°
Screws 3 - 9
Fourth stage 180°
Screws 10
Fifth stage 90°
Screws 11 - 14
expand_moreOil sump top part
Figure 22. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM, Oil sump top part, Volkswagen gasoline straight-4 2.0 Liters CBFA.
Figure 22. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM, Oil sump top part, Volkswagen gasoline straight-4 2.0 Liters CBFA.
First stage 11.06 lbf⋅ft
Replace screws. See figure 22.
Second stage 90°
First stage 11.06 lbf⋅ft
Replace screws. See figure 22.
Second stage 90°
Figure 23. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM, Oil sump top part, Volkswagen gasoline straight-4 2.0 Liters CCZA.
Figure 23. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM, Oil sump top part, Volkswagen gasoline straight-4 2.0 Liters CCZA.
First stage 11.06 lbf⋅ft
Replace screws. See figure 23.
Second stage 90°
expand_moreOil sump lower part
Figure 24. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM, Oil sump lower part.
Figure 24. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM, Oil sump lower part.
First stage 5.9 lbf⋅ft
Replace screws. See figure 24.
Second stage 45°
expand_moreOil sump lower part
First stage 5.9 lbf⋅ft
See figure 24.
Second stage 45°
expand_moreOil sump top part
Figure 25. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM, Oil sump top part.
Figure 25. Engine lubrication, Oil sump, Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM, Oil sump top part.
First stage 5.9 lbf⋅ft
See figure 25.
Second stage 180°
Screws 1 - 2
Third stage 45°
Screws 3 - 9
Fourth stage 180°
Screws 10
Fifth stage 90°
Screws 11 - 14
expand_moreAll other modifications
expand_moreM10
First stage Tighten by hand
Second stage 33.19 lbf⋅ft
expand_moreM6
First stage Tighten by hand
Replace screws.
Second stage 9.59 lbf⋅ft
expand_moreEngine management
Camshaft sensor 6.64 lbf⋅ft
expand_moreCharge air pressure sensor
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 2.77 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 1.84 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUB engines 6.64 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CVCA engines 6.64 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreCrankshaft sensor
expand_moreExhaust gas temperature sensor
Downstream of catalytic converter 44.25 lbf⋅ft
Use hot screw paste
Upstream of catalytic converter 33.19 lbf⋅ft
Use hot screw paste
expand_moreGlow plugs
All Volkswagen diesel straight-4 1.6 Liters CAYC engines 12.54 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUA engines 13.28 lbf⋅ft
With pressure sensor 8.85 lbf⋅ft
Otherwise 12.54 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CFFB engines 13.28 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CJAA engines 8.85 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM 36.88 lbf⋅ft
Volkswagen gasoline straight-4 1.2 Liters CBZB 103 HP at 5000 RPM, 175 N⋅m at 1550 RPM 36.88 lbf⋅ft
Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM 36.88 lbf⋅ft
Volkswagen diesel straight-4 2.0 Liters CVCA 148 HP 38.35 lbf⋅ft
Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM 38.35 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CTHD 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM 36.88 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 36.88 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CNWA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 36.88 lbf⋅ft
Volkswagen gasoline straight-4 1.4 Liters CTKA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 36.88 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM 33.19 lbf⋅ft
Use hot screw paste
All other modifications 40.57 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
First stage 5.16 lbf⋅ft
Replace screws.
Second stage 29.5 lbf⋅ft
Third stage 90°
First stage 5.16 lbf⋅ft
Second stage 29.5 lbf⋅ft
Third stage 180°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreEngine mounting
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreOn engine bracket
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreOnto torque support bracket
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreOn chassis
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreOn engine bracket
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreStrut
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll other modifications
expand_moreOn chassis
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreOn engine bracket
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreSubframe
expand_moreOn chassis
First stage 51.63 lbf⋅ft
Replace screws.
Second stage 180°
expand_moreSubframe diagonal strut
expand_moreAt the subframe
First stage 51.63 lbf⋅ft
Use new screws.
Second stage 180°
expand_moreOn chassis
First stage 66.38 lbf⋅ft
Use new screws.
Second stage 45°
expand_moreTorque arm
expand_moreAt the subframe
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAt the gearbox
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreExhaust system
expand_moreCatalytic converter
Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM 11.06 lbf⋅ft
Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP 11.06 lbf⋅ft
Use new parts.
Volkswagen gasoline straight-4 2.0 Liters CCZA 197 HP 29.5 lbf⋅ft
Replace nuts. Use hot screw paste.
Volkswagen gasoline straight-4 2.0 Liters CCTA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM 29.5 lbf⋅ft
Replace nuts. Use hot screw paste.
Volkswagen gasoline straight-4 2.0 Liters CBFA 197 HP at 5100 RPM, 280 N⋅m at 1800 RPM 29.5 lbf⋅ft
Replace nuts. Use hot screw paste.
Volkswagen gasoline straight-4 2.0 Liters CPPA 208 HP 11.06 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CPLA 208 HP 11.06 lbf⋅ft
All other modifications 16.96 lbf⋅ft
Replace nuts. Use hot screw paste.
expand_moreCatalytic converter bracket
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 16.96 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 16.96 lbf⋅ft
All Volkswagen diesel straight-4 2.0 Liters CUUA engines 14.75 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 14.75 lbf⋅ft
expand_moreDiesel particulate filter
Clamps 5.16 lbf⋅ft
Use new parts.
Retaining clamp 18.44 lbf⋅ft
First stage Screw in screw manually up to stop.
Replace screws.
Second stage 14.75 lbf⋅ft
Differential pressure sensor lines 25.81 lbf⋅ft
expand_moreExhaust manifold
Volkswagen diesel straight-4 1.6 Liters CAYC 103 HP at 4400 RPM, 250 N⋅m at 1500 RPM 17.7 lbf⋅ft
Replace nuts.
First stage 13.28 lbf⋅ft
Replace nuts. Use hot screw paste.
Second stage 8.85 lbf⋅ft
Tighten crosswise from inside to outside.
Third stage 8.85 lbf⋅ft
First stage 8.11 lbf⋅ft
Replace the nuts and tighten alternately
Second stage 16.23 lbf⋅ft
Third stage 16.23 lbf⋅ft
Control tensioner
Volkswagen diesel straight-4 2.0 Liters CFFB 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM 17.7 lbf⋅ft
Replace nuts.
Volkswagen gasoline straight-4 1.4 Liters CTHD 158 HP at 5500 RPM, 240 N⋅m at 1500 RPM 8.85 lbf⋅ft
Replace the nuts and tighten alternately
Volkswagen gasoline straight-4 1.4 Liters CAVD 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 8.85 lbf⋅ft
Replace the nuts and tighten alternately
Volkswagen gasoline straight-4 1.4 Liters CTKA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 8.85 lbf⋅ft
Replace the nuts and tighten alternately
Volkswagen gasoline straight-4 1.4 Liters CNWA 158 HP at 5800 RPM, 240 N⋅m at 1500 RPM 8.85 lbf⋅ft
Replace the nuts and tighten alternately
Volkswagen gasoline straight-5 2.5 Liters CCCA 168 HP 16.96 lbf⋅ft
Replace nuts.
Volkswagen gasoline straight-5 2.5 Liters CBTA 168 HP 16.96 lbf⋅ft
Replace nuts.
Volkswagen gasoline straight-5 2.5 Liters CBUA 168 HP 16.96 lbf⋅ft
Replace nuts.
Lower nuts 22.13 lbf⋅ft
Replace nuts. Use hot screw paste.
expand_moreUpper nuts
First stage 3.69 lbf⋅ft
Replace nuts. Use hot screw paste.
Second stage 8.85 lbf⋅ft
Third stage 11.8 lbf⋅ft
Fourth stage 18.44 lbf⋅ft
expand_moreExhaust manifold heat shields
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 6.64 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 7.38 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 14.75 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreExhaust pipe
All Volkswagen gasoline straight-4 1.8 Liters CPRA engines 25.81 lbf⋅ft
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 25.81 lbf⋅ft
All other modifications 16.96 lbf⋅ft
Replace nuts.
expand_moreExhaust pipe bracket
Volkswagen diesel straight-4 2.0 Liters CUUA 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM 14.75 lbf⋅ft
Volkswagen diesel straight-4 2.0 Liters CVCA 148 HP 14.75 lbf⋅ft
Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM 14.75 lbf⋅ft
At the subframe 14.75 lbf⋅ft
On chassis 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreExhaust pipe rear
All Volkswagen gasoline straight-4 2.0 Liters CULC engines 25.81 lbf⋅ft
All Volkswagen gasoline straight-4 1.4 Liters CZDA engines 22.13 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreParticle filter bracket
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM engine (2014.6–)
First stage Screw in manually up to stop.
Replace screws.
Second stage 14.75 lbf⋅ft
expand_morePrimary catalytic converter
expand_more2.0 TDI with diesel straight-4 2.0 L 109 HP at 3500 RPM, 250 N⋅m at 1500 RPM engine (2014.6–)
Clamps 5.16 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter housing
Fuel filter cover 3.69 lbf⋅ft
Fuel pump 81.13 lbf⋅ft
Replace sealing rings.
expand_moreIgnition system
expand_moreSpark plugs
Volkswagen gasoline straight-4 1.4 Liters CZDA 148 HP at 5000 RPM, 250 N⋅m at 1500 RPM 22.13 lbf⋅ft
Volkswagen gasoline straight-4 1.8 Liters CPRA 168 HP 22.13 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CPPA 208 HP 22.13 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CPLA 208 HP 22.13 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM 22.13 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
Volkswagen diesel straight-4 2.0 Liters CVCA 148 HP 59 lbf⋅ft
Volkswagen diesel straight-4 2.0 Liters CUUB 148 HP at 3500 RPM, 340 N⋅m at 1750 RPM 59 lbf⋅ft
Volkswagen gasoline straight-4 2.0 Liters CULC 217 HP at 4500 RPM, 350 N⋅m at 1500 RPM 59 lbf⋅ft
expand_moreAll other modifications
M10 29.5 lbf⋅ft
M12 55.32 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2014 Volkswagen Beetle A5 Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Volkswagen warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Volkswagen Beetle A5 Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2014 Volkswagen Beetle A5 Sedan you're not only saving money, but also also improving your technical skills and learning something new.

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