2014 Vauxhall Astra Sports Tourer engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten screws from the inside outwards.
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreIntake manifold support


All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall gasoline straight-4 1.6 L B 16 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAuxiliary drive belt tensioner


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Air-conditioning compressor	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M8	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAir-conditioning compressor pressure line


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAlternator


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Alternator pulley	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreGenerator bracket


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll other modifications


M10	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M14	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m


Power steering pump bracket	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHydraulic lines at the servo-steering pump


Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.

expand_moreAll other modifications


Banjo screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Servo steering pump	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVacuum pump

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	50°50°50°


Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	50°50°50°


Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreExhaust gas return valve


All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m


Exhaust recirculation pipe	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel-distributing pipe


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Figure 1. Carburetion, Fuel-distributing pipe.
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 1.
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure line

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


On high-pressure pump	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
On rail	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


Union nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure pump


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Screws need to be loosened or tightened in steps of 180°.

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreHigh-pressure pump pulley


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreInjection hoses


Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreInjection nozzle (injector)

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	slacken
Third stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	Loosen screw(s).
Third stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreInjection pump


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCharging


Charge air pipes	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreTurbo charger

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


On exhaust manifold	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

expand_moreAt the cylinder head

Figure 2. Charging, Turbo charger, Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP, At the cylinder head.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 2.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace nuts.
Second stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


At the cylinder head	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
tighten gradually cross-wise

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Replace nuts.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP

expand_moreOn exhaust manifold


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m


Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreTurbocharger bracket


1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger coolant feed line

expand_moreAll Vauxhall gasoline straight-4 1.4 L A 14 NET engines


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L A 16 LET engines


Banjo screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L A 16 XHT engines


Banjo screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger coolant return line

expand_moreAll Vauxhall gasoline straight-4 1.6 L A 16 XHT engines


Pressure tube connection	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger oil feed line


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


Banjo screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


Banjo screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


Pressure tube connection	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications


Banjo screws	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreTurbocharger oil return line

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


At the turbocharger	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCooling system


Coolant drain plug	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCoolant pump


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

expand_moreScrews 1


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreScrews 2


Second stage	30°30°30°


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCoolant pump pulley


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 LET engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Vauxhall gasoline straight-4 1.6 L B 16 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Fan wheel	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreRadiator mounting


All Vauxhall diesel straight-4 1.2 L A 13 DTE engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.4 L A 14 XER engines


Top	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L A 16 LET engines

expand_moreScrews 1 – 8

Figure 3. Cylinder head, Camshaft bearing, Vauxhall gasoline straight-4 1.6 L A 16 LET, Screws 1 – 8.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Note correct order of tensioning. See figure 3.

expand_moreScrews 9 – 12


Second stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTJ engines

expand_moreAt the cylinder head

Figure 4. Cylinder head, Camshaft bearing, Vauxhall diesel straight-4 1.7 L A 17 DTJ, At the cylinder head.


Bearing casing	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Note correct order of tensioning. See figure 4.

Figure 5. Cylinder head, Camshaft bearing, Vauxhall diesel straight-4 1.7 L A 17 DTJ.


Bearing cap	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Note correct order of tensioning. See figure 5.


All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.6 L B 16 DTL engines


Rear	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP

expand_moreScrews 1-10

Figure 6. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP, Screws 1-10.


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws. See figure 6.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreScrews 11 – 12


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP

Figure 7. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 7.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

Figure 8. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws. See figure 8.
Second stage	180°180°180°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP

expand_moreRibe CV screws

Figure 9. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP, Ribe CV screws.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 9.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreTorx screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws See figure 9.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP

Figure 10. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 10.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	15°15°15°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 10.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP

expand_moreRibe screws

Figure 11. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP, Ribe screws.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 11.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreTorx screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 11.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP

Figure 12. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 12.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 13.

Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 13.

Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 13.

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP

Figure 14. Cylinder head, Valve cover, Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP.


Bearing casing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Note correct order of tensioning. See figure 14.


Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 15.

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP

expand_moreBearing casing (M7)


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Note correct order of tensioning.
Third stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreBearing casing (M8)


Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 15.
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Note correct order of tensioning.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	110°110°110°

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
Second stage	100°100°100°
Third stage	15°15°15°

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	40°40°40°

expand_moreCrankshaft central screws

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	45°45°45°


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
Use new screw. (left-hand thread)

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


First stage	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°


Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
Left-hand thread

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw. (left-hand thread)
Second stage	90°90°90°


All other modifications	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m

expand_moreCrankshaft pulley

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second stage	60°60°60°


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDrive plate

expand_moreAll Vauxhall gasoline straight-4 1.4 L A 14 NET engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°


All Vauxhall gasoline straight-4 1.6 L A 16 LET engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
All Vauxhall gasoline straight-4 1.6 L B 16 XER engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreEngine block closure screws


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreFlywheel

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NEL 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°


Vauxhall diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	60°60°60°
Tighten cross-wise.


Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Retap thread in holes and use new screws.
Second stage	35°35°35°

expand_moreAll other modifications


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreMain bearing

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


First stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTH 134 HP

expand_moreScrews 1 – 10

Figure 16. Engine block, Main bearing, Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP, Screws 1 – 10.


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws. See figure 16.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreScrews 11 – 21


Fourth stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

expand_moreM6


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreM8


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	120°120°120°
Third stage	15°15°15°

expand_moreM8


Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	100°100°100°

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP

expand_moreM10

Figure 17. Engine block, Main bearing, Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP, M10.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 17.
Second stage	80°80°80°


M8	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Vibration damper	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine control

expand_moreBottom part of the control unit housing


All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft adjuster


Camshaft adjuster valve	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCamshaft drive belt deflection pulley


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	120°120°120°
Third stage	15°15°15°


Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreCamshaft timing chain guide rail


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioner


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioning rail


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing gear


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	81.87 lbf⋅ft81.87 lbf⋅ft111 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	81.87 lbf⋅ft81.87 lbf⋅ft111 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m

expand_moreAll other modifications


M12	81.87 lbf⋅ft81.87 lbf⋅ft111 N⋅m

expand_moreChain tensioner


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreControl drive chain guide rail


All Vauxhall diesel straight-4 1.2 L A 13 DTE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreAll other modifications


Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreControl drive chain tensioner


All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreControl drive chain tensioning rail


All Vauxhall diesel straight-4 1.2 L A 13 DTE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.6 L B 16 DTL engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Control drive sprocket wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.

expand_moreControl drive timing chain slip rail


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreInlet camshaft wheel

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	150°150°150°
Third stage	15°15°15°
Cap	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	55°55°55°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	120–135°120–135°120–135°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreOil pump drive chain tensioner


Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOutlet camshaft wheel

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	150°150°150°
Third stage	15°15°15°
Cap	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	55°55°55°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	120–135°120–135°120–135°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreTiming case cover

expand_moreAll Vauxhall diesel straight-4 1.2 L A 13 DTE engines

Figure 18. Engine control, Timing case cover, Vauxhall diesel straight-4 1.2 L A 13 DTE.


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Note correct order of tensioning. See figure 18.
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.4 L A 14 XER engines


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreToothed belt guard


All Vauxhall diesel straight-4 2.0 L A 20 DTR engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard at the bottom


All Vauxhall diesel straight-4 1.7 L A 17 DTC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt guard at the top


Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt tensioning roller


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	120°120°120°
Third stage	15°15°15°


Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_moreTop part of control unit housing

expand_moreAll Vauxhall gasoline straight-4 1.6 L A 16 XHT engines


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil drain plug

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


At the oil filter	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On engine sump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Use new screw.
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	13.28–19.91 lbf⋅ft13.28–19.91 lbf⋅ft18–27 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.


Oil filter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil filter housing

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


Banjo screws	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
M10 screws	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


Banjo screws	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
Otherwise	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.


Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pressure sensor


All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil pump chain wheel

expand_moreAll Vauxhall diesel straight-4 1.6 L B 16 DTL engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screw.
Second stage	60°60°60°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	Wait 60 seconds.
Third stage	Unscrew nut(s).
Fourth stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOil sump

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


At the gearbox	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump top part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOn the engine block


Oil sump top part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAt the gearbox


With manual transmission	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
With automatic gearbox	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


At the gearbox	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOn the engine block


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreCharge air pressure sensor


All Vauxhall diesel straight-4 1.2 L A 13 DTE engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m

expand_moreCrankshaft sensor


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGlow plugs

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP


With pressure sensor	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


With combustion chamber pressure sensor	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Without combustion chamber pressure sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP

expand_moreM12


With pressure sensor	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


M9	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreKnock sensor


All Vauxhall gasoline straight-4 1.6 L A 16 XHT engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP

expand_moreAt the bearing pedestal on the right side


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60–75°60–75°60–75°

expand_moreOn chassis


Right	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


On the engine block	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	45–60°45–60°45–60°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP

expand_moreOn the engine block


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


On the engine block	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreEngine mounting

expand_moreVauxhall diesel straight-4 1.6 L B 16 DTL 109 HP

expand_moreOn the engine block


Right	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60–70°60–70°60–70°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


On chassis	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60–75°60–75°60–75°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60–75°60–75°60–75°

expand_moreAll other modifications


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60–70°60–70°60–70°


Subframe	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Subframe stiffening plate	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m

expand_moreTorque arm

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM

expand_moreAt the subframe


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Rear	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

expand_moreOnto torque support bracket


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAt the gearbox

expand_moreWith automatic gearbox


Front	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreWith manual transmission


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications

expand_moreAt the subframe


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Rear	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

expand_moreAt the gearbox


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreOnto torque support bracket


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreTorque support bracket

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

expand_moreAt the gearbox


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications


At the gearbox	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


At the turbocharger	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
Replace nuts.
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Support.
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreCatalytic converter bracket


Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreDiesel particulate filter

expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTS engines


At the turbocharger	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.6 L B 16 DTL engines


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace nuts.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold


Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


Heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m


Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTR 192 HP


At the cylinder head	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	30°30°30°


Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreExhaust manifold heat shields


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust pipe


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


On diesel particulate filter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll other modifications


Front	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust pipe bracket


All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreExhaust pipe rear


All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreParticle filter bracket

expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTS engines

expand_moreSupport


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreParticulate filter heat protection plate


All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTH engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Vauxhall diesel straight-4 1.6 L B 16 DTL engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreFuel supply

expand_moreFuel filter housing


Plastic cap	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel lines

expand_more1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)


M12	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
M14	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


Vauxhall diesel straight-4 1.6 L B 16 DTL 109 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


Screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Stud screws	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


Screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Stud screws	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m


Vauxhall diesel straight-4 1.6 L B 16 DTH 134 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XHT 168 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTR 192 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2014 Vauxhall Astra Sports Tourer user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Astra Sports Tourer service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2014 Vauxhall Astra Sports Tourer you're not only saving money, but also also improving your technical skills and learning something new.

2014 Vauxhall Astra Sports Tourer Sixth generation (MK6) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Vauxhall Astra Sports Tourer Sixth generation (MK6) model years

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