2011 Vauxhall Astra Sports Tourer engine fastener tightening specifications

expand_moreAir intake system

expand_moreIntake manifold


Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreIntake manifold support


All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall gasoline straight-4 1.6 L B 16 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAuxiliary drive belt tensioner


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Air-conditioning compressor	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAir-conditioning compressor bracket

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M8	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAir-conditioning compressor pressure line


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAlternator

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Alternator pulley	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreGenerator bracket


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll other modifications


M10	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M14	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m


Power steering pump bracket	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHydraulic lines at the servo-steering pump


Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.

expand_moreAll other modifications


Banjo screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Servo steering pump	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVacuum pump

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	50°50°50°


Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreExhaust gas return valve


All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m


Exhaust recirculation pipe	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel-distributing pipe


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure line

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure pump


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreHigh-pressure pump pulley


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreInjection hoses


Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreInjection nozzle (injector)

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	slacken
Third stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	Loosen screw(s).
Third stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreInjection pump


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCharging


Charge air pipes	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreTurbo charger

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

expand_moreAt the cylinder head

Figure 1. Charging, Turbo charger, Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP, At the cylinder head.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 1.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace nuts.
Second stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Replace nuts.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreTurbocharger coolant feed line

expand_moreAll Vauxhall gasoline straight-4 1.4 L A 14 NET engines


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L A 16 LET engines


Banjo screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger oil feed line

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


Banjo screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


Banjo screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications


Banjo screws	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreTurbocharger oil return line

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


At the turbocharger	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCooling system


Coolant drain plug	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCoolant pump


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

expand_moreScrews 1


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreScrews 2


Second stage	30°30°30°


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCoolant pump pulley


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 LET engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall gasoline straight-4 1.6 L B 16 XER engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Fan wheel	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreRadiator mounting


All Vauxhall diesel straight-4 1.2 L A 13 DTE engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.4 L A 14 XER engines


Top	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.6 L A 16 LET engines

expand_moreScrews 1 – 8

Figure 2. Cylinder head, Camshaft bearing, Vauxhall gasoline straight-4 1.6 L A 16 LET, Screws 1 – 8.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Note correct order of tensioning. See figure 2.

expand_moreScrews 9 – 12


Second stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTJ engines

expand_moreAt the cylinder head

Figure 3. Cylinder head, Camshaft bearing, Vauxhall diesel straight-4 1.7 L A 17 DTJ, At the cylinder head.


Bearing casing	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Note correct order of tensioning. See figure 3.

Figure 4. Cylinder head, Camshaft bearing, Vauxhall diesel straight-4 1.7 L A 17 DTJ.


Bearing cap	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Note correct order of tensioning. See figure 4.


All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreCylinder head screws

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP

Figure 5. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 5.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

Figure 6. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP.


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws. See figure 6.
Second stage	180°180°180°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP

expand_moreRibe CV screws

Figure 7. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP, Ribe CV screws.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 7.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreTorx screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws See figure 7.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM

Figure 8. Cylinder head, Cylinder head screws, Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 8.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP

Figure 9. Cylinder head, Cylinder head screws, Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 9.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 10.

Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 10.

Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 10.

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP

Figure 11. Cylinder head, Valve cover, Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP.


Bearing casing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Note correct order of tensioning. See figure 11.


Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 12.

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP

expand_moreBearing casing (M7)


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Note correct order of tensioning.
Third stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreBearing casing (M8)


Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 12.
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Note correct order of tensioning.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
Second stage	100°100°100°
Third stage	15°15°15°

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	40°40°40°

expand_moreCrankshaft central screws

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	45°45°45°


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
Use new screw. (left-hand thread)

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw. (left-hand thread)
Second stage	90°90°90°


All other modifications	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m

expand_moreCrankshaft pulley

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second stage	60°60°60°


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDrive plate

expand_moreAll Vauxhall gasoline straight-4 1.4 L A 14 NET engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°


All Vauxhall gasoline straight-4 1.6 L A 16 LET engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All Vauxhall gasoline straight-4 1.6 L A 16 XER engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
All Vauxhall gasoline straight-4 1.6 L B 16 XER engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreEngine block closure screws


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreFlywheel

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NEL 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°


Vauxhall diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Retap thread in holes and use new screws.
Second stage	35°35°35°

expand_moreAll other modifications


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreMain bearing

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


First stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

expand_moreM6


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreM8


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP

expand_moreM10

Figure 13. Engine block, Main bearing, Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP, M10.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 13.
Second stage	80°80°80°


M8	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Vibration damper	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine control

expand_moreCamshaft adjuster


Camshaft adjuster valve	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCamshaft drive belt deflection pulley


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	120°120°120°
Third stage	15°15°15°


All other modifications	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreCamshaft timing chain guide rail


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioner


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioning rail


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing gear


Vauxhall diesel straight-4 1.7 L A 17 DTF 129 HP	81.87 lbf⋅ft81.87 lbf⋅ft111 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	81.87 lbf⋅ft81.87 lbf⋅ft111 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m

expand_moreAll other modifications


M12	81.87 lbf⋅ft81.87 lbf⋅ft111 N⋅m

expand_moreChain tensioner


1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreControl drive chain guide rail


All Vauxhall diesel straight-4 1.2 L A 13 DTE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll other modifications


Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreControl drive chain tensioner


All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreControl drive chain tensioning rail


All Vauxhall diesel straight-4 1.2 L A 13 DTE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Control drive sprocket wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.

expand_moreControl drive timing chain slip rail


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall gasoline straight-4 1.4 L A 14 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreInlet camshaft wheel

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	150°150°150°
Third stage	15°15°15°
Cap	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	55°55°55°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreOil pump drive chain tensioner


Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOutlet camshaft wheel

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	150°150°150°
Third stage	15°15°15°
Cap	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	55°55°55°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreTiming case cover

expand_moreAll Vauxhall diesel straight-4 1.2 L A 13 DTE engines

Figure 14. Engine control, Timing case cover, Vauxhall diesel straight-4 1.2 L A 13 DTE.


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Note correct order of tensioning. See figure 14.
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Vauxhall gasoline straight-4 1.4 L A 14 XER engines


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreToothed belt guard


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard at the bottom


All Vauxhall diesel straight-4 1.7 L A 17 DTC engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTE engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTJ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt guard at the top


Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreToothed belt tensioning roller


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	120°120°120°
Third stage	15°15°15°


All other modifications	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil drain plug


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	13.28–19.91 lbf⋅ft13.28–19.91 lbf⋅ft18–27 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.


Oil filter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil filter housing

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


Banjo screws	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
M10 screws	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


Banjo screws	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
Otherwise	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pressure sensor


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil pump chain wheel

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	Wait 60 seconds.
Third stage	Unscrew nut(s).
Fourth stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOil sump

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump top part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOn the engine block


Oil sump top part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAt the gearbox


With manual transmission	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
With automatic gearbox	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreCharge air pressure sensor


All Vauxhall diesel straight-4 1.2 L A 13 DTE engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreCrankshaft sensor


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGlow plugs

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


With combustion chamber pressure sensor	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Without combustion chamber pressure sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Vauxhall diesel straight-4 1.2 L A 13 DTE 94 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreKnock sensor


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


On the engine block	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	45–60°45–60°45–60°

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP

expand_moreOn the engine block


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreEngine mounting

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60–70°60–70°60–70°

expand_moreVauxhall gasoline straight-4 1.6 L A 16 XER 114 HP


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


On chassis	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60–75°60–75°60–75°

expand_moreAll other modifications


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60–70°60–70°60–70°


Subframe	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Subframe stiffening plate	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m

expand_moreTorque arm

expand_moreVauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM

expand_moreAt the subframe


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Rear	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

expand_moreOnto torque support bracket


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAt the gearbox

expand_moreWith automatic gearbox


Front	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreWith manual transmission


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications

expand_moreAt the subframe


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Rear	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

expand_moreAt the gearbox


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreOnto torque support bracket


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreTorque support bracket

expand_moreVauxhall gasoline straight-4 1.4 L A 14 NET 138 HP

expand_moreAt the gearbox


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications


At the gearbox	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


At the turbocharger	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Support.
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreCatalytic converter bracket


Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVauxhall diesel straight-4 2.0 L A 20 DTH 162 HP


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreDiesel particulate filter

expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTS engines


At the turbocharger	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreExhaust manifold


Vauxhall diesel straight-4 1.7 L A 17 DTC 109 HP	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Vauxhall diesel straight-4 1.7 L A 17 DTE 109 HP	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


Heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m


Vauxhall gasoline straight-4 1.4 L A 14 NET 138 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreVauxhall diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	30°30°30°


Vauxhall gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreExhaust manifold heat shields


All Vauxhall gasoline straight-4 1.4 L A 14 NET engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust pipe


Vauxhall gasoline straight-4 1.6 L A 16 XER 114 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Vauxhall gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


On diesel particulate filter	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vauxhall gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAll other modifications


Front	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust pipe bracket


All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreExhaust pipe rear


All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreParticle filter bracket

expand_moreAll Vauxhall diesel straight-4 1.7 L A 17 DTS engines

expand_moreSupport


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreParticulate filter heat protection plate


All Vauxhall diesel straight-4 1.7 L A 17 DTF engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall diesel straight-4 1.7 L A 17 DTS engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreFuel supply

expand_moreFuel filter housing


Plastic cap	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFuel lines

expand_more1.3 CDTi with diesel straight-4 1.2 L 94 HP engine (2010.10–)


M12	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
M14	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTJ 109 HP


Screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Stud screws	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreVauxhall diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


Screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Stud screws	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m


Vauxhall diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

2011 Vauxhall Astra Sports Tourer Sixth generation (MK6) Engine Fastener Tightening Specifications

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Vauxhall Astra Sports Tourer Sixth generation (MK6) model years

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