2005 Opel Corsa Box Van front suspension fastener tightening specifications

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Condition	Value

expand_moreFront axle brake


Bleed valve	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Brake hose	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace sealing rings.
Brake line	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Front axle brake caliper	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Front axle brake caliper mounting support	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Clean the thread and use screw-locking compound.
Front axle brake disc	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreFront axle steering

expand_moreIntermediate steering shaft

expand_moreScrews

expand_moreAt the steering column


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Use screw-locking compound.
Second stage	60°60°60°

expand_moreSteering column


Nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreSteering gear

expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws or nuts
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll Opel gasoline straight-4 1.4 L Z 14 XEP engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws or nuts
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°


Steering wheel	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use screw-locking compound.
Track rod end on stub axle	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace nuts.
Track rod end on track rod	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Track rod on steering gear	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Use screw-locking compound.

expand_moreFront axle suspension


Shock-absorber piston rod	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace nuts.

expand_moreSuspension strut

expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines

expand_moreOn stub axle


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTH engines

expand_moreOn stub axle


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Use new screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications

expand_moreBottom


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Second stage	60°60°60°
Third stage	15°15°15°


Top	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreWheel suspension

expand_moreFront axle drive shaft

expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines

expand_moreCentral nuts


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Insert new locking pin.
Second stage	slacken
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fourth stage	90°90°90°

expand_moreAll Opel gasoline straight-4 1.4 L Z 14 XEP engines

expand_moreCentral nuts


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Insert new locking pin.
Second stage	slacken
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fourth stage	90°90°90°

expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTH engines

expand_moreCentral nuts


First stage	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Insert new locking pin.
Second stage	slacken
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fourth stage	90°90°90°


Stabiliser mounting at the stabiliser	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace nuts.
Stabiliser mounting at suspension strut	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace nuts.
Support joint at the stub axle	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws and nuts.
Support joint at the transverse control arm	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Replace screws and nuts.

expand_moreFront axle suspension


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreTransverse control arm


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	75°75°75°
Third stage	15°15°15°

expand_moreWheel hub wheel bearing

expand_moreCentral nuts


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Replace locking pins.
Second stage	slacken
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fourth stage	90°90°90°

expand_moreWheels and tires


Wheel attachment	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Opel Corsa Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Corsa Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Opel Corsa Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2005 Opel Corsa Box Van C facelift Front Suspension Fastener Tightening Specifications

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Conquer your fears and never give up!

Opel Corsa Box Van C facelift model years

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