2005 Opel Astra Wagon G facelift Engine Fastener Tightening Specifications
in your garage to make future searches easy.
Condition | Value |
---|
All Opel gasoline straight-4 1.4 L Z 14 XEP engines | 7.38 lbf⋅ft |
Lower section of intake manifold | 14.75 lbf⋅ft |
Replace screws and nuts. | |
Upper section of intake manifold | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 17.7 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Replace screws and nuts. |
On intake manifold | 14.75 lbf⋅ft |
Support on cylinder head | 25.81 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 28.03 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
M10 | 40.57 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XEP engines | 36.88 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 36.88 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XEP engines | 18.44 lbf⋅ft |
Front | 25.81 lbf⋅ft |
Rear | 14.75 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 14.01 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
M10 nuts | 33.93 lbf⋅ft |
M10 screws | 35.4 lbf⋅ft |
M14 screws | 50.15 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Replace sealing rings. |
M10 | 33.93 lbf⋅ft |
M8 | 14.01 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
At the subframe | 16.23 lbf⋅ft |
Manufacturer Delphi | 19.91 lbf⋅ft |
Manufacturer TRW | 22.13 lbf⋅ft |
At the bracket | 5.16 lbf⋅ft |
Injection pump drive wheel | 20.65 lbf⋅ft |
1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2003.4–2009.7) | 20.65 lbf⋅ft |
Replace sealing rings. |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 17.7 lbf⋅ft |
Replace sealing rings. | |
All other modifications | 14.75 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2003.4–2009.7) | 18.44 lbf⋅ft |
1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2003.4–2009.7) | 50.89 lbf⋅ft |
All other modifications | 22.13 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Second stage | slacken |
Third stage | 23.6 lbf⋅ft |
First stage | hand-screwed |
Second stage | 360° |
Injection pump | 18.44 lbf⋅ft |
All other modifications | 17.7 lbf⋅ft |
On exhaust manifold | 19.91 lbf⋅ft |
Replace seals and nuts. |
At the turbocharger | 15.49 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 20.65 lbf⋅ft |
Replace sealing rings. |
Support | 8.85 lbf⋅ft |
Otherwise | 8.85 lbf⋅ft |
Replace sealing rings. |
Support | 25.81 lbf⋅ft |
Otherwise | 25.81 lbf⋅ft |
Union nuts | 14.75 lbf⋅ft |
Coolant pump | 14.75 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 17.7 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
Use new screws with the screw- locking compound. |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 8.85 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Fan wheel | 3.69 lbf⋅ft |
Bottom | 11.06 lbf⋅ft |
M6 | 16.23 lbf⋅ft |
M8 | 19.91 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 28.76 lbf⋅ft |
Use new screws See figure 1. | |
Second stage | 60° |
Third stage | 60° |
First stage | 18.44 lbf⋅ft |
Use new screws. | |
Second stage | 60° |
Third stage | 60° |
Fourth stage | 60° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 1. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 45° |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 100° |
Third stage | 15° |
First stage | 9.59 lbf⋅ft |
Use new screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
Crankcase ventilation pipe | 5.9 lbf⋅ft |
Use new seals. |
First stage | 110.63 lbf⋅ft |
Use new screw. | |
Second stage | 45° |
Third stage | 15° |
First stage | 70.07 lbf⋅ft |
Use new screw. | |
Second stage | 30° |
Third stage | 15° |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 144.56 lbf⋅ft |
First stage | 70.07 lbf⋅ft |
Use new screw. | |
Second stage | 45° |
Third stage | 15° |
All Opel gasoline straight-4 1.4 L Z 14 XEP engines | 5.9 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
First stage | 21.39 lbf⋅ft |
Clean the thread, use new screws and screw-locking compound. | |
Second stage | 60° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Second stage | 30° |
Third stage | 15° |
Opel diesel straight-4 1.7 L Z 17 DTL 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM | 64.91 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Second stage | 60° |
First stage | 18.44 lbf⋅ft |
Second stage | 60° |
First stage | 36.88 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
Third stage | 15° |
All Opel gasoline straight-4 1.6 L Z 16 XEP engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 59 lbf⋅ft |
Inlet camshaft | 18.44 lbf⋅ft |
Outlet camshaft | 18.44 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
Camshaft timing chain slip rail | 5.9 lbf⋅ft |
Use screw-locking compound. | |
Camshaft timing chain tensioner | 5.9 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Opel diesel straight-4 1.7 L Z 17 DTL 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM | 47.2 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Use new screw. | |
Second stage | 60° |
First stage | 36.88 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 15° |
All other modifications | 5.9 lbf⋅ft |
Chain tensioner locking screws | 44.25 lbf⋅ft |
Control drive chain guide rail | 5.9 lbf⋅ft |
M10 | 25.81 lbf⋅ft |
M6 | 5.9 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Opel gasoline straight-4 1.6 L Z 16 XEP 102 HP | 4.43 lbf⋅ft |
Opel diesel straight-4 1.7 L Z 17 DTL 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM | 7.38 lbf⋅ft |
All other modifications | 2.95 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 7.38 lbf⋅ft |
All other modifications | 2.95 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 28.03 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 28.03 lbf⋅ft |
Aluminium oil sump (Torx screws) | 10.33 lbf⋅ft |
Aluminium oil sump (hexagon-head screws) | 33.19 lbf⋅ft |
Sheet-steel sump | 40.57 lbf⋅ft |
Aluminium screws for engines with number from 1493405 | 14.75 lbf⋅ft |
Up to engine number 1493404, steel screws | 57.53 lbf⋅ft |
Replace sealing rings. |
All other modifications | 7.38 lbf⋅ft |
Replace sealing rings. |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 18.44 lbf⋅ft |
Lubricate the seal with engine oil. | |
All other modifications | 11.06 lbf⋅ft |
Slightly oil sealing lips. |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 81.13 lbf⋅ft |
Replace sealing rings. | |
All other modifications | 14.75 lbf⋅ft |
At the turbocharger | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XEP engines | 14.75 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 14.75 lbf⋅ft |
All other modifications | 22.13 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XEP engines | 14.75 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | Wait 60 seconds. |
Third stage | Unscrew nut(s). |
Fourth stage | 44.25 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
Oil sump lower part | 7.38 lbf⋅ft |
Oil sump top part | 7.38 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
Clean the thread and use screw-locking compound. |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 7.38 lbf⋅ft |
All other modifications | 4.43 lbf⋅ft |
Charge air pressure sensor | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 13.28 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Lambda sensor downstream of catalytic converter | 29.5 lbf⋅ft |
Lambda sensors in front of catalytic converter | 22.13 lbf⋅ft |
All other modifications | 29.5 lbf⋅ft |
Use assembly paste |
Right | 36.88 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 29.5 lbf⋅ft |
On engine mounting | 40.57 lbf⋅ft |
Front | 40.57 lbf⋅ft |
Right long screws | 40.57 lbf⋅ft |
Right short screws | 25.81 lbf⋅ft |
On chassis | 25.81 lbf⋅ft |
Replace screws. | |
On engine bracket | 40.57 lbf⋅ft |
Replace screws. |
First stage | 66.38 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
All Opel gasoline straight-4 1.4 L Z 14 XEP engines | 14.75 lbf⋅ft |
All other modifications | 33.19 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XEP engines | 11.06 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 50.89 lbf⋅ft |
Replace sealing rings. | |
All other modifications | 16.23 lbf⋅ft |
Replace screws and nuts. |
All other modifications | 7.38–8.85 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Exhaust pipe bracket | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XEP engines | 14.75 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
Exhaust system middle heat protection plate | 2.95 lbf⋅ft |
Fuel filter housing | 4.43 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.7 L Z 17 DTL engines | 44.25 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Opel Astra Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Astra Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2005 Opel Astra Wagon you're not only saving money, but also also improving your technical skills and learning something new.
2005 Opel Astra Wagon generations
In 2005 Opel offered 2 generations of the Astra Wagon. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.
Opel Astra Wagon G facelift model years
logo_opel 2002logo_opel 2003logo_opel 2004-
logo_opel 2005