2002 Opel Astra Wagon G facelift Engine Fastener Tightening Specifications
in your garage to make future searches easy.
Condition | Value |
---|
All Opel gasoline straight-4 1.4 L X 14 XE engines | 14.75 lbf⋅ft |
Lower section of intake manifold | 16.23 lbf⋅ft |
Replace nuts. | |
Upper section of intake manifold | 5.9 lbf⋅ft |
Lower section of intake manifold | 16.23 lbf⋅ft |
Replace screws and nuts. | |
Upper section of intake manifold | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 18.44 lbf⋅ft |
Lower section of intake manifold | 16.23 lbf⋅ft |
Replace screws and nuts. | |
Upper section of intake manifold | 5.9 lbf⋅ft |
All Opel gasoline straight-4 1.2 L Z 12 XE engines | 6.64 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XE engines | 14.75 lbf⋅ft |
Lower section of intake manifold | 14.75 lbf⋅ft |
Replace screws and nuts. | |
Upper section of intake manifold | 5.9 lbf⋅ft |
All Opel gasoline straight-4 1.8 L Z 18 XE engines | 14.75 lbf⋅ft |
Use new screws or nuts | |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 6.64 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Replace screws and nuts. |
All Opel gasoline straight-4 1.4 L X 14 XE engines | 14.75 lbf⋅ft |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XE engines | 14.75 lbf⋅ft |
On intake manifold | 14.75 lbf⋅ft |
Support on cylinder head | 25.81 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTH engines | 30.98 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTL engines | 30.98 lbf⋅ft |
With air-conditioning | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 36.88 lbf⋅ft |
All Opel diesel straight-4 2.0 L Y 20 DTH engines | 30.98 lbf⋅ft |
All Opel diesel straight-4 2.0 L Y 20 DTL engines | 30.98 lbf⋅ft |
All Opel diesel straight-4 2.2 L Y 22 DTR engines | 30.98 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 SE engines | 18.44 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XEP engines | 36.88 lbf⋅ft |
With air-conditioning | 18.44 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 31.72 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
All Opel gasoline straight-4 1.4 L X 14 XE engines | 25.81 lbf⋅ft |
Front | 25.81 lbf⋅ft |
Rear | 14.75 lbf⋅ft |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 25.81 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 14.01 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XE engines | 25.81 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 SE engines | 25.81 lbf⋅ft |
Front | 25.81 lbf⋅ft |
Rear | 14.75 lbf⋅ft |
Front | 25.81 lbf⋅ft |
Rear | 14.75 lbf⋅ft |
All Opel gasoline straight-4 2.0 L Z 20 LET engines | 25.81 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 15.49 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 14.75 lbf⋅ft |
M10 nuts | 33.93 lbf⋅ft |
M10 screws | 35.4 lbf⋅ft |
M14 screws | 50.15 lbf⋅ft |
All Opel gasoline straight-4 2.0 L Z 20 LET engines | 25.81–31.72 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
All Opel gasoline straight-4 1.4 L X 14 XE engines | 16.23 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XE engines | 16.23 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Replace sealing rings. |
Bottom | 25.81 lbf⋅ft |
Top | 14.75 lbf⋅ft |
M10 | 33.93 lbf⋅ft |
M8 | 14.01 lbf⋅ft |
Bottom | 25.81 lbf⋅ft |
Top | 14.75 lbf⋅ft |
Bottom | 25.81 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 15.49 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTH engines | 14.75 lbf⋅ft |
All Opel diesel straight-4 2.0 L Y 20 DTH engines | 14.75 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
At the subframe | 16.23 lbf⋅ft |
Manufacturer Delphi | 19.91 lbf⋅ft |
Manufacturer TRW | 22.13 lbf⋅ft |
At the bracket | 5.16 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTH engines | 5.9 lbf⋅ft |
All Opel diesel straight-4 2.0 L Y 20 DTH engines | 5.9 lbf⋅ft |
Injection pump drive wheel | 20.65 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 20.65 lbf⋅ft |
Replace sealing rings. |
All Opel gasoline straight-4 1.6 L Z 16 SE engines | 2.95 lbf⋅ft |
At the exhaust manifold | 5.9 lbf⋅ft |
All Opel gasoline straight-4 2.0 L Z 20 LET engines | 10.33 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 6.64 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 16.96 lbf⋅ft |
All other modifications | 22.13 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 16.23 lbf⋅ft |
All Opel gasoline straight-4 1.2 L Z 12 XE engines | 4.43 lbf⋅ft |
Distributor pipe |
First stage | hand-screwed |
Second stage | 360° |
Injection pump | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 51.63 lbf⋅ft |
All Opel gasoline straight-4 2.0 L Z 20 LET engines | 2.58 lbf⋅ft |
All other modifications | 17.7 lbf⋅ft |
On exhaust manifold | 19.91 lbf⋅ft |
Replace sealing rings. |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2004.7) | 19.91 lbf⋅ft |
At the turbocharger | 15.49 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
Support | 8.85 lbf⋅ft |
Otherwise | 8.85 lbf⋅ft |
Replace sealing rings. |
Support | 25.81 lbf⋅ft |
Otherwise | 25.81 lbf⋅ft |
Union nuts | 14.75 lbf⋅ft |
At the turbocharger | 5.9 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 22.13 lbf⋅ft |
Replace sealing rings. |
Coolant pump | 14.75 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTL engines | 14.75 lbf⋅ft |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 2.0 L Y 20 DTL engines | 14.75 lbf⋅ft |
All Opel diesel straight-4 2.2 L Y 22 DTR engines | 14.75 lbf⋅ft |
All Opel gasoline straight-4 2.0 L Z 20 LET engines | 18.44 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 16.96 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
Use new screws with the screw- locking compound. |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Fan wheel | 3.69 lbf⋅ft |
Bottom | 11.06 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTH engines | 11.06 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTL engines | 11.06 lbf⋅ft |
M10 | 31.72 lbf⋅ft |
M8 | 16.23 lbf⋅ft |
All Opel diesel straight-4 2.0 L Y 20 DTH engines | 11.06 lbf⋅ft |
All Opel diesel straight-4 2.0 L Y 20 DTL engines | 11.06 lbf⋅ft |
All Opel diesel straight-4 2.2 L Y 22 DTR engines | 11.06 lbf⋅ft |
Guide bearing | 16.96 lbf⋅ft |
Otherwise | 6.64 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Use new screws. | |
Second stage | 65° |
Third stage | 65° |
Fourth stage | 65° |
Fifth stage | 65° |
Sixth stage | 15° |
First stage | 18.44 lbf⋅ft |
Use new screws See figure 1. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 15° |
First stage | 22.13 lbf⋅ft |
Use new screws. See figure 2. | |
Second stage | 75° |
Third stage | 75° |
Fourth stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 3. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 15° |
First stage | 18.44 lbf⋅ft |
Use new screws. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 15° |
First stage | 28.76 lbf⋅ft |
Use new screws See figure 3. | |
Second stage | 60° |
Third stage | 13° |
Fourth stage | 60° |
Fifth stage | 13° |
First stage | 18.44 lbf⋅ft |
Use new screws. | |
Second stage | 60° |
Third stage | 60° |
Fourth stage | 60° |
First stage | 18.44 lbf⋅ft |
Use new screws See figure 4. | |
Second stage | 65° |
Third stage | 65° |
Fourth stage | 65° |
Fifth stage | 65° |
Sixth stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 5. | |
Second stage | 60° |
Third stage | 60° |
Fourth stage | 60° |
First stage | 18.44 lbf⋅ft |
Use new screws. | |
Second stage | 65° |
Third stage | 65° |
Fourth stage | 65° |
Fifth stage | 65° |
Sixth stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 5. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 45° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 5. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 45° |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 6.64 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 5.9 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
First stage | 25.81 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 50° |
Third stage | 50° |
Fourth stage | 10° |
First stage | 25.81 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Use new screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 100° |
Third stage | 15° |
First stage | 7.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 15° |
First stage | 9.59 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Second stage | 30° |
First stage | 25.81 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 2.58 lbf⋅ft |
Crankcase ventilation pipe | 5.9 lbf⋅ft |
Use new seals. |
First stage | 110.63 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
Third stage | 15° |
First stage | 110.63 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
Third stage | 15° |
First stage | 95.88 lbf⋅ft |
Use new screw. | |
Second stage | 40–50° |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 144.56 lbf⋅ft |
First stage | 110.63 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
Third stage | 15° |
First stage | 110.63 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
First stage | 70.07 lbf⋅ft |
Second stage | 30° |
Third stage | 15° |
First stage | 70.07 lbf⋅ft |
Use new screw. | |
Second stage | 30° |
Third stage | 15° |
First stage | 95.88 lbf⋅ft |
Use new screw. | |
Second stage | 40–50° |
First stage | 73.76 lbf⋅ft |
Second stage | 75° |
Third stage | 15° |
First stage | 70.07 lbf⋅ft |
Use new screw. | |
Second stage | 45° |
Third stage | 15° |
All other modifications | 14.75 lbf⋅ft |
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2004.7) | 44.25 lbf⋅ft |
Replace screws. |
First stage | 33.19 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 33.19 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
Third stage | 15° |
First stage | 47.94 lbf⋅ft |
Replace screws. Use screw-locking compound. | |
Second stage | 30° |
Third stage | 15° |
First stage | 21.39 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 33.19 lbf⋅ft |
Use new screw. | |
Second stage | 30° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
First stage | 47.94 lbf⋅ft |
Replace screws. Use screw-locking compound. | |
Second stage | 30° |
Third stage | 15° |
First stage | 39.09 lbf⋅ft |
Clean the thread, use new screws and screw-locking compound. | |
Second stage | 25° |
First stage | 25.81 lbf⋅ft |
Second stage | 30° |
Third stage | 15° |
First stage | 66.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 15° |
First stage | 14.75 lbf⋅ft |
Second stage | 70° |
Third stage | 15° |
M8 | 16.96 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Use new screws. | |
Second stage | 45° |
Third stage | 15° |
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM | 64.91 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
First stage | 18.44 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
First stage | 66.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
First stage | 66.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 45° |
Third stage | 15° |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 59 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XEP engines | 18.44 lbf⋅ft |
Inlet camshaft | 18.44 lbf⋅ft |
Outlet camshaft | 18.44 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
Camshaft timing chain slip rail | 5.9 lbf⋅ft |
Use screw-locking compound. | |
Camshaft timing chain tensioner | 5.9 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 7.38 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
First stage | 66.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 30° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 62.69 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM | 47.2 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
First stage | 66.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 30° |
Opel gasoline straight-4 1.6 L Z 16 SE 83 HP at 5400 RPM, 138 N⋅m at 2600 RPM | 33.19 lbf⋅ft |
First stage | 66.38 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 30° |
First stage | 36.88 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
Third stage | 15° |
Cap | 44.25 lbf⋅ft |
Balance shaft timing chain | 7.38 lbf⋅ft |
Camshaft timing chain | 55.32 lbf⋅ft |
Clean the thread. |
All other modifications | 5.9 lbf⋅ft |
Chain tensioner locking screws | 44.25 lbf⋅ft |
Control drive chain guide rail | 5.9 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
M10 | 25.81 lbf⋅ft |
M6 | 5.9 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 15.49 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2004.7) | 2.95 lbf⋅ft |
Opel gasoline straight-4 1.6 L Z 16 XEP 102 HP | 4.43 lbf⋅ft |
Opel gasoline straight-4 2.0 L X 20 XEV 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM | 4.43 lbf⋅ft |
Opel gasoline straight-4 2.0 L Z 20 LET 189 HP | 4.43 lbf⋅ft |
Opel gasoline straight-4 2.0 L Z 20 LET 197 HP | 5.9 lbf⋅ft |
Opel diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM | 7.38 lbf⋅ft |
All other modifications | 2.95 lbf⋅ft |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 4.43 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 2.0 L Z 20 LET engines | 4.43 lbf⋅ft |
All other modifications | 2.95 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Tension pulley with leaf spring | 28.03 lbf⋅ft |
Tensioning roller with spiral spring | 36.14 lbf⋅ft |
All Opel gasoline straight-4 1.8 L Z 18 XE engines | 14.75 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 8.85 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
Torx screws | 10.33 lbf⋅ft |
With hexagon-head screws | 33.19 lbf⋅ft |
All Opel gasoline straight-4 1.6 L X 16 XEL engines | 33.19 lbf⋅ft |
Torx screws | 7.38 lbf⋅ft |
With hexagon-head screws | 33.19 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 57.53 lbf⋅ft |
Aluminium oil sump (Torx screws) | 10.33 lbf⋅ft |
Aluminium oil sump (hexagon-head screws) | 33.19 lbf⋅ft |
Sheet-steel sump | 40.57 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XE engines | 33.19 lbf⋅ft |
Aluminium oil sump (Torx screws) | 10.33 lbf⋅ft |
Aluminium oil sump (hexagon-head screws) | 33.19 lbf⋅ft |
Sheet-steel sump | 40.57 lbf⋅ft |
Torx screws | 10.33 lbf⋅ft |
With hexagon-head screws | 33.19 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 18.44 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Replace sealing rings. |
All other modifications | 11.06 lbf⋅ft |
Slightly oil sealing lips. |
X20DTH engine | 18.44 lbf⋅ft |
Y20DTH engine | 14.75 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 81.13 lbf⋅ft |
Replace sealing rings. |
On the engine block | 33.19 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 18.44 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Union nuts | 14.75 lbf⋅ft |
Replace sealing rings. | |
At the bracket | 25.81 lbf⋅ft |
Turbo charger | 5.9 lbf⋅ft |
Replace sealing rings. | |
Banjo screws | 22.13 lbf⋅ft |
Replace sealing rings. |
At the turbocharger | 14.75 lbf⋅ft |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 29.5 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 14.75 lbf⋅ft |
Replace sealing rings. | |
All Opel gasoline straight-4 1.2 L Z 12 XE engines | 14.75 lbf⋅ft |
All Opel gasoline straight-4 2.0 L Z 20 LET engines | 29.5 lbf⋅ft |
All other modifications | 22.13 lbf⋅ft |
All Opel gasoline straight-4 1.4 L X 14 XE engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.6 L X 16 XEL engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XE engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 SE engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XE engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XEP engines | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.8 L Z 18 XE engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
At the gearbox | 14.75 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.6 L X 16 XEL engines | 5.9 lbf⋅ft |
Clean the thread and use screw-locking compound. |
Oil sump lower part | 5.9 lbf⋅ft |
Oil sump top part | 14.75 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
M10 | 29.5 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
M10 | 29.5 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
Oil sump lower part | 14.75 lbf⋅ft |
Oil sump top part | 14.75 lbf⋅ft |
Clean the thread and use screw-locking compound. |
Oil sump lower part | 7.38 lbf⋅ft |
Oil sump top part | 7.38 lbf⋅ft |
M10 | 29.5 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
At the gearbox | 38.35 lbf⋅ft |
Otherwise | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XE engines | 5.9 lbf⋅ft |
Clean the thread and use screw-locking compound. |
At the gearbox | 29.5 lbf⋅ft |
First stage | 5.9 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
Oil sump top part | 14.75 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 16.96 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
Clean the thread and use screw-locking compound. |
All Opel gasoline straight-4 1.6 L Z 16 SE engines | 5.9 lbf⋅ft |
All Opel gasoline straight-4 1.8 L Z 18 XE engines | 5.9 lbf⋅ft |
All other modifications | 4.43 lbf⋅ft |
Charge air pressure sensor | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.4 L X 14 XE engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XE engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 13.28 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.6 L X 16 XEL engines | 9.59 lbf⋅ft |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 9.59 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XE engines | 9.59 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 16.96 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.4 L X 14 XE engines | 22.13 lbf⋅ft |
All Opel gasoline straight-4 1.6 L X 16 XEL engines | 22.13 lbf⋅ft |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 22.13 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XE engines | 22.13 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 XE engines | 22.13 lbf⋅ft |
Lambda sensor downstream of catalytic converter | 29.5 lbf⋅ft |
Lambda sensors in front of catalytic converter | 22.13 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 40.57 lbf⋅ft |
All other modifications | 29.5 lbf⋅ft |
Use assembly paste |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 40.57 lbf⋅ft |
Right | 36.88 lbf⋅ft |
On the engine block | 40.57 lbf⋅ft |
On engine mounting | 40.57 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 25.81 lbf⋅ft |
Front | 40.57 lbf⋅ft |
Right | 25.81 lbf⋅ft |
On engine bracket | 40.57 lbf⋅ft |
Front | 40.57 lbf⋅ft |
Right long screws | 40.57 lbf⋅ft |
Right short screws | 25.81 lbf⋅ft |
Front | 44.25 lbf⋅ft |
Left | 14.75 lbf⋅ft |
Right | 25.81 lbf⋅ft |
Front | 40.57 lbf⋅ft |
On chassis | 25.81 lbf⋅ft |
Replace screws. | |
On engine bracket | 40.57 lbf⋅ft |
Replace screws. |
First stage | 66.38 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 47.94 lbf⋅ft |
All Opel gasoline straight-4 1.2 L Z 12 XE engines | 25.81 lbf⋅ft |
First stage | 8.85 lbf⋅ft |
Second stage | 8.85 lbf⋅ft |
At the turbocharger | 14.75 lbf⋅ft |
Replace bolts. |
All other modifications | 33.19 lbf⋅ft |
X14XE engine | 16.23 lbf⋅ft |
Replace screws and nuts. | |
Z14XE engine | 8.85 lbf⋅ft |
Replace screws and nuts. |
First stage | 5.9 lbf⋅ft |
Note correct order of tensioning. | |
Second stage | Wait 5 minutes. |
Third stage | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 17.7 lbf⋅ft |
Replace screws and nuts. | |
All Opel gasoline straight-4 1.2 L Z 12 XE engines | 11.06 lbf⋅ft |
Replace screws and nuts. | |
All Opel gasoline straight-4 1.8 L Z 18 XE engines | 8.85 lbf⋅ft |
Replace screws and nuts. |
First stage | 5.9 lbf⋅ft |
Note correct order of tensioning. | |
Second stage | Wait 5 minutes. |
Replace the nuts and use fitting paste | |
Third stage | 5.9 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 8.85 lbf⋅ft |
Replace nuts. | |
All other modifications | 16.23 lbf⋅ft |
Replace screws and nuts. |
All Opel gasoline straight-4 1.8 L Z 18 XE engines | 5.9 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
All Opel gasoline straight-4 2.0 L X 20 XEV engines | 18.44 lbf⋅ft |
At the turbocharger | 19.91 lbf⋅ft |
Replace sealing rings. |
All Opel gasoline straight-4 1.8 L Z 18 XE engines | 25.81 lbf⋅ft |
Replace screws. | |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 11.8 lbf⋅ft |
Replace nuts. | |
All other modifications | 14.75 lbf⋅ft |
Exhaust pipe bracket | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.4 L X 14 XE engines | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XE engines | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.6 L Z 16 SE engines | 25.81 lbf⋅ft |
All Opel gasoline straight-4 1.8 L Z 18 XE engines | 25.81 lbf⋅ft |
Replace nuts. |
M8 | 8.85 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
Exhaust system middle heat protection plate | 2.95 lbf⋅ft |
Fuel filter housing | 4.43 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTH engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 2.0 L Y 20 DTH engines | 18.44 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 5.9 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 14.75 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
All Opel gasoline straight-4 1.4 L X 14 XE engines | 29.5 lbf⋅ft |
Bottom | 18.44 lbf⋅ft |
Top | 29.5 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTL engines | 33.19 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 33.19 lbf⋅ft |
All Opel diesel straight-4 1.7 L Y 17 DT engines | 28.03 lbf⋅ft |
All Opel diesel straight-4 2.0 L Y 20 DTL engines | 33.19 lbf⋅ft |
All Opel diesel straight-4 2.2 L Y 22 DTR engines | 33.19 lbf⋅ft |
All Opel gasoline straight-4 1.4 L Z 14 XE engines | 29.5 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 18.44 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 33.19 lbf⋅ft |
All Opel gasoline straight-4 2.2 L Z 22 SE engines | 29.5 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Opel Astra Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Astra Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2002 Opel Astra Wagon you're not only saving money, but also also improving your technical skills and learning something new.
2002 Opel Astra Wagon generations
In 2002 Opel offered 2 generations of the Astra Wagon. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.
Opel Astra Wagon G facelift model years
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