2013 Opel Astra Hatchback engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Opel diesel straight-4 1.7 L A 17 DTJ 109 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Opel diesel straight-4 1.7 L A 17 DTC 109 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Opel diesel straight-4 1.7 L A 17 DTE 109 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Opel diesel straight-4 1.7 L A 17 DTR 123 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Opel diesel straight-4 1.7 L A 17 DTF 129 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Opel diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten screws from the inside outwards.
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten screws from the inside outwards.
Opel diesel straight-4 2.0 L A 20 DTR 192 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Opel diesel straight-4 1.2 L A 13 DTE 94 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Opel diesel straight-4 1.7 L A 17 DTL 99 HP	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreIntake manifold support


All Opel gasoline straight-4 1.6 L A 16 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Opel diesel straight-4 1.7 L A 17 DTL engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
All Opel diesel straight-4 1.7 L A 17 DTR engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
All Opel gasoline straight-4 1.6 L B 16 XER engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)


Bottom	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Top	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)


Lower screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Upper screws	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–)	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–)	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAuxiliary drive belt tensioner


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAir-conditioning compressor


At the bracket	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAir-conditioning compressor bracket

expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M8	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–)


M10	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M8	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAir-conditioning compressor pressure line


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAlternator

expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Opel diesel straight-4 2.0 L A 20 DTR 192 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Alternator pulley	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreGenerator bracket


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll other modifications


M10	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M14	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_morePower steering pump bracket


Opel diesel straight-4 2.0 L A 20 DTH 162 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHydraulic lines at the servo-steering pump


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
1.7 CDTI with diesel straight-4 1.7 L 129 HP engine (2009.12–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Banjo bolts.

expand_moreAll other modifications


Banjo screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace sealing rings.


Servo steering pump	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreVacuum pump

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	50°50°50°

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	50°50°50°


Opel gasoline straight-4 1.6 L A 16 XHT 168 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOpel diesel straight-4 2.0 L A 20 DTR 192 HP


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	50°50°50°


Opel diesel straight-4 1.2 L A 13 DTE 94 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Exhaust gas return valve	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Exhaust recirculation pipe	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel-distributing pipe


1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Figure 1. Carburetion, Fuel-distributing pipe.
1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 1.

1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 1.
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure line

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 162 HP


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreOpel gasoline straight-4 1.6 L A 16 XHT 168 HP


Union nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure pump


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Screws need to be loosened or tightened in steps of 180°.
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Screws need to be loosened or tightened in steps of 180°.

expand_moreOpel diesel straight-4 2.0 L A 20 DTR 192 HP


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Opel diesel straight-4 1.2 L A 13 DTE 94 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreHigh-pressure pump pulley


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreInjection hoses

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 162 HP


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)

expand_moreOpel diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	slacken
Third stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 162 HP


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Opel gasoline straight-4 1.6 L A 16 XHT 168 HP	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Opel diesel straight-4 2.0 L A 20 DTR 192 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Opel diesel straight-4 1.2 L A 13 DTE 94 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	slacken
Third stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	Loosen screw(s).
Third stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreInjection pump pulley


2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreCharging

expand_moreTurbo charger


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)

expand_moreAt the cylinder head

Figure 2. Charging, Turbo charger, 1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–), At the cylinder head.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 2.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)

expand_moreAt the cylinder head


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 2.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)

expand_moreAt the cylinder head


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 2.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)


At the cylinder head	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
tighten gradually cross-wise

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)


First stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Replace nuts.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–)


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace nuts.
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_more1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–)


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace nuts.
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_more2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)

expand_moreOn exhaust manifold


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace nuts.
Second stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace nuts.
Second stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAll other modifications


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Turbocharger bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger coolant feed line

expand_more1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)


Banjo screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)


Banjo screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll other modifications


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreTurbocharger coolant return line

expand_moreAll Opel gasoline straight-4 1.6 L A 16 XHT engines


Pressure tube connection	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreTurbocharger oil feed line

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)


Banjo screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)


Banjo screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)


Pressure tube connection	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)


Banjo screws	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)


Banjo screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)


Banjo screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications


Banjo screws	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreTurbocharger oil return line


1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)


At the turbocharger	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)


At the turbocharger	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCooling system


Coolant drain plug	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCoolant pump


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_more1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)

expand_moreScrews 1


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreScrews 2


Second stage	30°30°30°

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)

expand_moreScrews 1


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreScrews 2


Second stage	30°30°30°

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)

expand_moreScrews 1


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreScrews 2


Second stage	30°30°30°


1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCoolant pump pulley


1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Fan wheel	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Radiator mounting	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Opel gasoline straight-4 1.6 L A 16 LET engines

expand_moreScrews 1 – 8

Figure 3. Cylinder head, Camshaft bearing, Opel gasoline straight-4 1.6 L A 16 LET, Screws 1 – 8.


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Note correct order of tensioning. See figure 3.

expand_moreScrews 9 – 12


Second stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Opel gasoline straight-4 1.6 L A 16 XHT engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.7 L A 17 DTF engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines

expand_moreAt the cylinder head

Figure 4. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L A 17 DTJ, At the cylinder head.


Bearing casing	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Note correct order of tensioning. See figure 4.

Figure 5. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L A 17 DTJ.


Bearing cap	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Note correct order of tensioning. See figure 5.


All Opel diesel straight-4 1.7 L A 17 DTL engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Opel diesel straight-4 1.7 L A 17 DTS engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Opel gasoline straight-4 1.6 L B 16 SHL engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head screws

expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)

Figure 6. Cylinder head, Cylinder head screws, 1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–).


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 6.
Second stage	90°90°90°
Third stage	90°90°90°

expand_more1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)

Figure 7. Cylinder head, Cylinder head screws, 1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–).


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws. See figure 7.
Second stage	180°180°180°

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws. See figure 7.
Second stage	180°180°180°

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws. See figure 7.
Second stage	180°180°180°

expand_more1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)

Figure 8. Cylinder head, Cylinder head screws, 1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–).


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 8.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	15°15°15°

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 8.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_more2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)

expand_moreRibe screws

Figure 9. Cylinder head, Cylinder head screws, 2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–), Ribe screws.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 9.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreTorx screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 9.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)

expand_moreRibe CV screws

Figure 10. Cylinder head, Cylinder head screws, 2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–), Ribe CV screws.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 10.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreTorx screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws See figure 10.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)

expand_moreRibe CV screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 10.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreTorx screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws See figure 10.
Second stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover

expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)

expand_moreBearing casing (M7)


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Note correct order of tensioning.
Third stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreBearing casing (M8)


Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 11.

1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 11.

1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 11.

1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 11.

1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 11.

1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 11.

1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 11.

1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 11.

1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
See figure 11.

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)

Figure 12. Cylinder head, Valve cover, 2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–).


Bearing casing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Note correct order of tensioning. See figure 12.

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)


Bearing casing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Note correct order of tensioning. See figure 12.


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Note correct order of tensioning.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
Second stage	100°100°100°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreOpel gasoline straight-4 1.6 L A 16 XHT 168 HP


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreOpel diesel straight-4 2.0 L A 20 DTR 192 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_moreOpel diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	40°40°40°

expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
Second stage	100°100°100°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreCrankshaft central screws

expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw. (left-hand thread)
Second stage	90°90°90°

expand_more1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second stage	60°60°60°

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second stage	60°60°60°

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second stage	60°60°60°

expand_more1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)


First stage	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
Replace screws.
Second stage	60°60°60°

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°


2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
Left-hand thread
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
Use new screw. (left-hand thread)
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
Use new screw. (left-hand thread)
All other modifications	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m

expand_moreCrankshaft pulley


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Opel diesel straight-4 2.0 L A 20 DTR 192 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Opel diesel straight-4 1.2 L A 13 DTE 94 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreDrive plate


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.

expand_moreAll other modifications


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreEngine block closure screws


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreFlywheel

expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreOpel gasoline straight-4 1.6 L A 16 XER 114 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.

expand_moreOpel gasoline straight-4 1.6 L A 16 XHT 168 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	60°60°60°
Tighten cross-wise.


Opel diesel straight-4 2.0 L A 20 DTR 192 HP	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.

expand_moreOpel diesel straight-4 1.2 L A 13 DTE 94 HP


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Retap thread in holes and use new screws.
Second stage	35°35°35°

expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreMain bearing

expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)

expand_moreM10

Figure 13. Engine block, Main bearing, 1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–), M10.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 13.
Second stage	80°80°80°


M8	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_more1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_more1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	120°120°120°
Third stage	15°15°15°

expand_moreM8


Fourth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)


First stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Replace screws.
Second stage	60°60°60°

expand_more1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–)


First stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Replace screws.
Second stage	60°60°60°

expand_more2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	100°100°100°

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°

expand_moreAll other modifications

expand_moreM6


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreM8


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°


Vibration damper	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine control

expand_moreBottom part of the control unit housing


All Opel gasoline straight-4 1.6 L A 16 XHT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Opel gasoline straight-4 1.6 L B 16 SHL engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft adjuster


Camshaft adjuster valve	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCamshaft drive belt deflection pulley


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	120°120°120°
Third stage	15°15°15°


Opel diesel straight-4 2.0 L A 20 DTR 192 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreCamshaft timing chain guide rail


All Opel diesel straight-4 1.2 L A 13 DTE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCamshaft timing chain tensioner


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain tensioning rail


All Opel diesel straight-4 1.2 L A 13 DTE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel gasoline straight-4 1.4 L A 14 XEL engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear

expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP


M12	81.87 lbf⋅ft81.87 lbf⋅ft111 N⋅m


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Opel diesel straight-4 2.0 L A 20 DTR 192 HP	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Opel diesel straight-4 1.2 L A 13 DTE 94 HP	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
All other modifications	81.87 lbf⋅ft81.87 lbf⋅ft111 N⋅m

expand_moreChain tensioner


All Opel diesel straight-4 1.2 L A 13 DTE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreControl drive chain guide rail


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreControl drive chain tensioner


All Opel gasoline straight-4 1.6 L A 16 XHT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Opel gasoline straight-4 1.6 L B 16 SHL engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreControl drive chain tensioning rail


All Opel diesel straight-4 1.2 L A 13 DTE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel gasoline straight-4 1.6 L A 16 XHT engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
All Opel gasoline straight-4 1.6 L B 16 SHL engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Control drive sprocket wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.

expand_moreControl drive timing chain slip rail


All Opel gasoline straight-4 1.6 L A 16 XHT engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Opel gasoline straight-4 1.6 L B 16 SHL engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreInlet camshaft wheel

expand_moreOpel gasoline straight-4 1.6 L A 16 XER 114 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	150°150°150°
Third stage	15°15°15°
Cap	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	55°55°55°

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	55°55°55°

expand_moreOpel gasoline straight-4 1.6 L A 16 XHT 168 HP


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	120–135°120–135°120–135°

expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60°60°60°

expand_moreOil pump drive chain tensioner


Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOutlet camshaft wheel

expand_moreOpel gasoline straight-4 1.6 L A 16 XER 114 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	150°150°150°
Third stage	15°15°15°
Cap	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	55°55°55°

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 162 HP


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	55°55°55°

expand_moreOpel gasoline straight-4 1.6 L A 16 XHT 168 HP


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws.
Second stage	120–135°120–135°120–135°

expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreTiming case cover

expand_moreAll Opel diesel straight-4 1.2 L A 13 DTE engines

Figure 14. Engine control, Timing case cover, Opel diesel straight-4 1.2 L A 13 DTE.


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Note correct order of tensioning. See figure 14.
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


M10 screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M6 screws	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreToothed belt guard


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Opel diesel straight-4 2.0 L A 20 DTR 192 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard at the bottom


All Opel gasoline straight-4 1.6 L A 16 LET engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Opel gasoline straight-4 1.6 L A 16 XER engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Opel gasoline straight-4 1.6 L B 16 XER engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard at the top


Opel gasoline straight-4 1.6 L A 16 XER 114 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Opel gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Opel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	120°120°120°
Third stage	15°15°15°


Opel diesel straight-4 2.0 L A 20 DTR 192 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_moreTop part of control unit housing

expand_moreAll Opel gasoline straight-4 1.6 L A 16 XHT engines


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil drain plug


Opel diesel straight-4 1.7 L A 17 DTE 109 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
Opel diesel straight-4 1.7 L A 17 DTC 109 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
Opel diesel straight-4 1.7 L A 17 DTJ 109 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
Opel diesel straight-4 1.7 L A 17 DTR 123 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
Opel diesel straight-4 1.7 L A 17 DTF 129 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Opel diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
Opel diesel straight-4 2.0 L A 20 DTR 192 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Opel diesel straight-4 1.2 L A 13 DTE 94 HP	13.28–19.91 lbf⋅ft13.28–19.91 lbf⋅ft18–27 N⋅m
Opel diesel straight-4 1.7 L A 17 DTL 99 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
All other modifications	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Replace sealing rings.

expand_moreOil filter


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Slightly oil sealing lips.

expand_moreOil filter housing

expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–)


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–)


Banjo screws	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
Otherwise	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m


2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOn the engine block


Banjo screws	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
M10 screws	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m

expand_moreOil pressure sensor


All Opel gasoline straight-4 1.6 L A 16 XHT engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Opel gasoline straight-4 1.6 L B 16 SHL engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil pump chain wheel

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	Wait 60 seconds.
Third stage	Unscrew nut(s).
Fourth stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOil sump

expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_more1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)

expand_moreOn the engine block


First stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreWith automatic gearbox


At the gearbox	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreWith manual transmission


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreWith automatic gearbox


At the gearbox	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreWith manual transmission


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreWith automatic gearbox


At the gearbox	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreWith manual transmission


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_more1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)


At the gearbox	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOn the engine block


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump top part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreCharge air pressure sensor


All Opel diesel straight-4 1.2 L A 13 DTE engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Opel diesel straight-4 1.7 L A 17 DTL engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Opel diesel straight-4 1.7 L A 17 DTR engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreCrankshaft sensor


1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGlow plugs

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM


With combustion chamber pressure sensor	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Without combustion chamber pressure sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOpel diesel straight-4 2.0 L A 20 DTH 162 HP


With combustion chamber pressure sensor	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Without combustion chamber pressure sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOpel diesel straight-4 2.0 L A 20 DTR 192 HP


M12	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
M9	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Opel diesel straight-4 1.2 L A 13 DTE 94 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreKnock sensor


All Opel gasoline straight-4 1.6 L A 16 XHT engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Opel gasoline straight-4 1.6 L B 16 SHL engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	45–60°45–60°45–60°

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	45–60°45–60°45–60°

expand_more1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)


On the engine block	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)


On the engine block	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_more2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)

expand_moreOn the engine block


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)

expand_moreOn the engine block


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreEngine mounting

expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	60°60°60°
Third stage	15°15°15°

expand_more1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–)


On chassis	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
On the engine block	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications


On chassis	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreOn engine bracket


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60–70°60–70°60–70°


Subframe	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Subframe stiffening plate	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m

expand_moreTorque arm

expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)

expand_moreAt the subframe


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Rear	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

expand_moreOnto torque support bracket


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreWith automatic gearbox at the gearbox


Front	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreManual gearbox at the gearbox


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications

expand_moreAt the subframe


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Rear	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

expand_moreAt the gearbox


Front	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreOnto torque support bracket


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreTorque support bracket

expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)

expand_moreAt the gearbox


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)

expand_moreAt the gearbox


Rear	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreAll other modifications


At the gearbox	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter


1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–)	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
Replace nuts.
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–)	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m
Replace nuts.
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Support.
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.

expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)


At the turbocharger	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–)


At the turbocharger	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Heat shields	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreSupport


M10	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreCatalytic converter bracket


1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreDiesel particulate filter


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace nuts.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold

expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	30°30°30°


1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–)


Heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_more2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–)


At the cylinder head	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.6–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreExhaust manifold heat shields


1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust pipe

expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines


Front	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All Opel diesel straight-4 1.7 L A 17 DTL engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 1.7 L A 17 DTR engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Exhaust pipe rear	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Particle filter bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Particulate filter heat protection plate	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreFuel supply

expand_moreFuel lines

expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)


M12	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
M14	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter

expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP


Screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Stud screws	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreOpel diesel straight-4 1.7 L A 17 DTR 123 HP


M12 screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Threaded screws	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m


Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Opel diesel straight-4 2.0 L A 20 DTH 162 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Opel diesel straight-4 2.0 L A 20 DTR 192 HP	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP


Screws	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Stud screws	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2013 Opel Astra Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Astra Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2013 Opel Astra Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2013 Opel Astra Hatchback J Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Opel Astra Hatchback J model years

Suggest edit