2010 Opel Astra Hatchback J Engine Fastener Tightening Specifications

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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
Opel diesel straight-4 1.7 L A 17 DTJ 109 HP 17.7 lbf⋅ft
Opel diesel straight-4 1.7 L A 17 DTC 109 HP 17.7 lbf⋅ft
Opel diesel straight-4 1.7 L A 17 DTE 109 HP 17.7 lbf⋅ft
Opel diesel straight-4 1.7 L A 17 DTR 123 HP 17.7 lbf⋅ft
Opel diesel straight-4 1.7 L A 17 DTF 129 HP 17.7 lbf⋅ft
Opel diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM 17.7 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 16.23 lbf⋅ft
Opel diesel straight-4 1.2 L A 13 DTE 94 HP 18.44 lbf⋅ft
Opel diesel straight-4 1.7 L A 17 DTL 99 HP 17.7 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreIntake manifold support
All Opel gasoline straight-4 1.6 L A 16 XER engines 5.9 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTL engines 11.8 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 11.8 lbf⋅ft
All Opel gasoline straight-4 1.6 L B 16 XER engines 5.9 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All other modifications 18.44 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 36.88 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
M10 40.57 lbf⋅ft
M8 16.23 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
M10 40.57 lbf⋅ft
M8 16.23 lbf⋅ft
expand_more1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)
Lower screws 16.23 lbf⋅ft
Upper screws 40.57 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–) 36.14 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–) 36.14 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–) 36.14 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–) 36.14 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–) 36.14 lbf⋅ft
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 16.23 lbf⋅ft
All other modifications 40.57 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 36.88 lbf⋅ft
expand_moreAir-conditioning compressor
At the bracket 16.23 lbf⋅ft
expand_moreAir-conditioning compressor bracket
expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)
M10 33.19 lbf⋅ft
M8 17.7 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–)
M10 35.4 lbf⋅ft
M8 17.7 lbf⋅ft
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 36.88 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 6.64 lbf⋅ft
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 16.23 lbf⋅ft
All other modifications 14.01 lbf⋅ft
expand_moreAlternator
expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP
M10 25.81 lbf⋅ft
M8 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 44.25 lbf⋅ft
expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP
M10 25.81 lbf⋅ft
M8 16.23 lbf⋅ft
All other modifications 25.81 lbf⋅ft
Alternator pulley 59 lbf⋅ft
expand_moreGenerator bracket
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 44.25 lbf⋅ft
expand_moreAll other modifications
M10 35.4 lbf⋅ft
M14 50.15 lbf⋅ft
expand_morePower steering pump bracket
All other modifications 16.23 lbf⋅ft
expand_moreHydraulic lines at the servo-steering pump
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 15.49 lbf⋅ft
Banjo bolts.
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 15.49 lbf⋅ft
Banjo bolts.
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 15.49 lbf⋅ft
Banjo bolts.
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 15.49 lbf⋅ft
Banjo bolts.
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–) 15.49 lbf⋅ft
Banjo bolts.
1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–) 15.49 lbf⋅ft
Banjo bolts.
1.7 CDTI with diesel straight-4 1.7 L 129 HP engine (2009.12–) 15.49 lbf⋅ft
Banjo bolts.
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–) 15.49 lbf⋅ft
Banjo bolts.
expand_moreAll other modifications
Banjo screws 33.19 lbf⋅ft
Replace sealing rings.
Servo steering pump 16.23 lbf⋅ft
expand_moreVacuum pump
expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 50°
Opel diesel straight-4 1.2 L A 13 DTE 94 HP 14.75 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreCarburetion
Exhaust gas return cooler 25.81 lbf⋅ft
Exhaust gas return valve 5.16 lbf⋅ft
Exhaust recirculation pipe 7.38 lbf⋅ft
expand_moreFuel-distributing pipe
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.16 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.16 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 5.16 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–) 5.16 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–) 5.16 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 5.16 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 5.9 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 5.9 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreHigh-pressure line
expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM
M12 18.44 lbf⋅ft
M14 14.01 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreHigh-pressure pump
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 14.75 lbf⋅ft
Opel diesel straight-4 1.2 L A 13 DTE 94 HP 11.06 lbf⋅ft
All other modifications 13.28 lbf⋅ft
expand_moreHigh-pressure pump pulley
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 36.88 lbf⋅ft
All other modifications 50.89 lbf⋅ft
expand_moreInjection hoses
expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM
M12 18.44 lbf⋅ft
M14 14.01 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_moreOpel diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM
First stage 29.5 lbf⋅ft
Second stage slacken
Third stage 23.6 lbf⋅ft
expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM
Nuts 18.44 lbf⋅ft
Opel diesel straight-4 1.2 L A 13 DTE 94 HP 14.75 lbf⋅ft
expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP
First stage 29.5 lbf⋅ft
Second stage slacken
Third stage 23.6 lbf⋅ft
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Second stage Loosen screw(s).
Third stage 23.6 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 18.44 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
expand_moreAt the cylinder head
Figure 1. Charging, Turbo charger, 1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–), At the cylinder head.
Figure 1. Charging, Turbo charger, 1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–), At the cylinder head.
First stage 5.9 lbf⋅ft
See figure 1.
Second stage 5.9 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
expand_moreAt the cylinder head
First stage 5.9 lbf⋅ft
See figure 1.
Second stage 5.9 lbf⋅ft
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)
First stage 1.48 lbf⋅ft
Replace nuts.
Second stage 5.9 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–)
First stage 17.7 lbf⋅ft
Replace nuts.
Second stage 35.4 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–)
First stage 17.7 lbf⋅ft
Replace nuts.
Second stage 35.4 lbf⋅ft
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
First stage 11.06 lbf⋅ft
Replace nuts.
Second stage 20.65 lbf⋅ft
expand_moreAll other modifications
First stage 17.7 lbf⋅ft
Second stage 35.4 lbf⋅ft
Turbocharger bracket 18.44 lbf⋅ft
expand_moreTurbocharger coolant feed line
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)
Banjo screws 25.81 lbf⋅ft
expand_moreAll other modifications
Banjo screws 22.13 lbf⋅ft
expand_moreTurbocharger oil feed line
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
Banjo screws 14.75 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
Banjo screws 14.75 lbf⋅ft
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)
Banjo screws 22.13 lbf⋅ft
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
Banjo screws 11.06 lbf⋅ft
expand_moreAll other modifications
Banjo screws 15.49 lbf⋅ft
expand_moreTurbocharger oil return line
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
At the turbocharger 6.64 lbf⋅ft
On the engine block 18.44 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCooling system
Coolant drain plug 18.44 lbf⋅ft
expand_moreCoolant pump
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 6.64 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
expand_moreScrews 1
First stage 5.9 lbf⋅ft
expand_moreScrews 2
Second stage 30°
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
expand_moreScrews 1
First stage 5.9 lbf⋅ft
expand_moreScrews 2
Second stage 30°
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 5.9 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 5.9 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 5.9 lbf⋅ft
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 18.44 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreCoolant pump pulley
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 16.23 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 16.23 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 16.23 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–) 16.23 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–) 16.23 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 14.75 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 14.75 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 14.75 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Fan wheel 2.95 lbf⋅ft
Radiator mounting 16.23 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreAll Opel gasoline straight-4 1.6 L A 16 LET engines
expand_moreScrews 1 – 8
Figure 2. Cylinder head, Camshaft bearing, Opel gasoline straight-4 1.6 L A 16 LET, Screws 1 – 8.
Figure 2. Cylinder head, Camshaft bearing, Opel gasoline straight-4 1.6 L A 16 LET, Screws 1 – 8.
First stage 5.9 lbf⋅ft
Note correct order of tensioning. See figure 2.
expand_moreScrews 9 – 12
Second stage 1.48 lbf⋅ft
Third stage 5.9 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTF engines 19.91 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines
expand_moreAt the cylinder head
Figure 3. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L A 17 DTJ, At the cylinder head.
Figure 3. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L A 17 DTJ, At the cylinder head.
Bearing casing 16.23 lbf⋅ft
Note correct order of tensioning. See figure 3.
Figure 4. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L A 17 DTJ.
Figure 4. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L A 17 DTJ.
Bearing cap 19.91 lbf⋅ft
Note correct order of tensioning. See figure 4.
All Opel diesel straight-4 1.7 L A 17 DTL engines 19.91 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTS engines 19.91 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCylinder head screws
expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)
Figure 5. Cylinder head, Cylinder head screws, 1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–).
Figure 5. Cylinder head, Cylinder head screws, 1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–).
First stage 29.5 lbf⋅ft
Replace screws. See figure 5.
Second stage 90°
Third stage 90°
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
Figure 6. Cylinder head, Cylinder head screws, 1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–).
Figure 6. Cylinder head, Cylinder head screws, 1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–).
First stage 25.81 lbf⋅ft
Replace screws. See figure 6.
Second stage 180°
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
First stage 25.81 lbf⋅ft
Replace screws. See figure 6.
Second stage 180°
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)
Figure 7. Cylinder head, Cylinder head screws, 1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–).
Figure 7. Cylinder head, Cylinder head screws, 1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–).
First stage 18.44 lbf⋅ft
Replace screws. See figure 7.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
expand_moreRibe CV screws
Figure 8. Cylinder head, Cylinder head screws, 2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–), Ribe CV screws.
Figure 8. Cylinder head, Cylinder head screws, 2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–), Ribe CV screws.
First stage 14.75 lbf⋅ft
Replace screws. See figure 8.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_moreTorx screws
First stage 14.75 lbf⋅ft
Use new screws See figure 8.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
Sixth stage 90°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 90°
Third stage 90°
expand_moreValve cover
expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)
expand_moreBearing casing (M7)
First stage 8.85 lbf⋅ft
Note correct order of tensioning.
Third stage 13.28 lbf⋅ft
expand_moreBearing casing (M8)
Second stage 11.06 lbf⋅ft
Fourth stage 18.44 lbf⋅ft
Figure 9. Cylinder head, Valve cover.
Figure 9. Cylinder head, Valve cover.
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.9 lbf⋅ft
See figure 9.
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.9 lbf⋅ft
See figure 9.
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 5.9 lbf⋅ft
See figure 9.
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–) 5.9 lbf⋅ft
See figure 9.
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–) 5.9 lbf⋅ft
See figure 9.
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 5.9 lbf⋅ft
See figure 9.
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 5.9 lbf⋅ft
See figure 9.
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 5.9 lbf⋅ft
See figure 9.
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
Figure 10. Cylinder head, Valve cover, 2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–).
Figure 10. Cylinder head, Valve cover, 2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–).
Bearing casing 18.44 lbf⋅ft
Note correct order of tensioning. See figure 10.
All other modifications 7.38 lbf⋅ft
Note correct order of tensioning.
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP
First stage 18.44 lbf⋅ft
Replace nuts.
Second stage 100°
Third stage 15°
expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreOpel diesel straight-4 1.2 L A 13 DTE 94 HP
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 40°
expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP
First stage 18.44 lbf⋅ft
Replace nuts.
Second stage 100°
Third stage 15°
expand_moreAll other modifications
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreCrankshaft central screws
expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)
First stage 36.88 lbf⋅ft
Use new screw. (left-hand thread)
Second stage 90°
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
First stage 110.63 lbf⋅ft
Second stage 60°
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
First stage 110.63 lbf⋅ft
Second stage 60°
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 250.77 lbf⋅ft
Use new screw. (left-hand thread)
All other modifications 144.56 lbf⋅ft
expand_moreCrankshaft pulley
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 18.44 lbf⋅ft
Opel diesel straight-4 1.2 L A 13 DTE 94 HP 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreDrive plate
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 44.25 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 44.25 lbf⋅ft
Replace screws.
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 44.25 lbf⋅ft
Replace screws.
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 118.01 lbf⋅ft
Replace screws.
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreEngine block closure screws
All other modifications 29.5 lbf⋅ft
expand_moreFlywheel
expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP
First stage 62.69 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreOpel gasoline straight-4 1.6 L A 16 XER 114 HP
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 118.01 lbf⋅ft
Replace screws.
expand_moreOpel diesel straight-4 1.2 L A 13 DTE 94 HP
First stage 11.06 lbf⋅ft
Retap thread in holes and use new screws.
Second stage 35°
expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP
First stage 62.69 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreMain bearing
expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)
expand_moreM10
Figure 11. Engine block, Main bearing, 1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–), M10.
Figure 11. Engine block, Main bearing, 1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–), M10.
First stage 14.75 lbf⋅ft
Replace screws. See figure 11.
Second stage 80°
M8 22.13 lbf⋅ft
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)
First stage 28.76 lbf⋅ft
Replace screws.
Second stage 60°
expand_more1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–)
First stage 28.76 lbf⋅ft
Replace screws.
Second stage 60°
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 100°
expand_moreAll other modifications
expand_moreM6
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreM8
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
Vibration damper 14.75 lbf⋅ft
expand_moreEngine control
expand_moreCamshaft adjuster
Camshaft adjuster valve 5.9 lbf⋅ft
expand_moreCamshaft drive belt deflection pulley
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 36.88 lbf⋅ft
expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 120°
Third stage 15°
All other modifications 59 lbf⋅ft
expand_moreCamshaft timing chain guide rail
All Opel diesel straight-4 1.2 L A 13 DTE engines 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCamshaft timing chain tensioner
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 6.64 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
All Opel diesel straight-4 1.2 L A 13 DTE engines 18.44 lbf⋅ft
All Opel gasoline straight-4 1.4 L A 14 XEL engines 14.75 lbf⋅ft
expand_moreCamshaft timing gear
expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP
M12 81.87 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 95.88 lbf⋅ft
Opel diesel straight-4 1.2 L A 13 DTE 94 HP 110.63 lbf⋅ft
All other modifications 81.87 lbf⋅ft
expand_moreChain tensioner
All Opel diesel straight-4 1.2 L A 13 DTE engines 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreControl drive chain guide rail
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreControl drive chain tensioner
All other modifications 5.9 lbf⋅ft
expand_moreControl drive chain tensioning rail
All Opel diesel straight-4 1.2 L A 13 DTE engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Control drive sprocket wheel 7.38 lbf⋅ft
Replace screws.
expand_moreControl drive timing chain slip rail
All other modifications 5.9 lbf⋅ft
expand_moreInlet camshaft wheel
expand_moreOpel gasoline straight-4 1.6 L A 16 XER 114 HP
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 150°
Third stage 15°
Cap 22.13 lbf⋅ft
expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 55°
expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Second stage 60°
expand_moreOil pump drive chain tensioner
Bottom 7.38 lbf⋅ft
Top 18.44 lbf⋅ft
expand_moreOutlet camshaft wheel
expand_moreOpel gasoline straight-4 1.6 L A 16 XER 114 HP
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 150°
Third stage 15°
Cap 22.13 lbf⋅ft
expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 55°
expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreTiming case cover
expand_moreAll Opel diesel straight-4 1.2 L A 13 DTE engines
Figure 12. Engine control, Timing case cover, Opel diesel straight-4 1.2 L A 13 DTE.
Figure 12. Engine control, Timing case cover, Opel diesel straight-4 1.2 L A 13 DTE.
First stage 2.95 lbf⋅ft
Note correct order of tensioning. See figure 12.
Second stage 6.64 lbf⋅ft
expand_moreAll other modifications
M10 screws 25.81 lbf⋅ft
M6 screws 5.9 lbf⋅ft
expand_moreToothed belt guard
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 6.64 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Opel gasoline straight-4 1.6 L A 16 LET engines 4.43 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 XER engines 4.43 lbf⋅ft
All Opel gasoline straight-4 1.6 L B 16 XER engines 4.43 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreToothed belt guard at the top
Opel gasoline straight-4 1.6 L A 16 XER 114 HP 4.43 lbf⋅ft
Opel gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM 4.43 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 6.64 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM 4.43 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreToothed belt tensioning roller
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 18.44 lbf⋅ft
expand_moreOpel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 120°
Third stage 15°
All other modifications 36.14 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 7.38 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 7.38 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 7.38 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 5.9 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 5.9 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 5.9 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreOil drain plug
Opel diesel straight-4 1.7 L A 17 DTE 109 HP 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 1.7 L A 17 DTC 109 HP 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 1.7 L A 17 DTJ 109 HP 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 1.7 L A 17 DTR 123 HP 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 1.7 L A 17 DTF 129 HP 14.75 lbf⋅ft
Opel diesel straight-4 1.7 L A 17 DTS 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM 14.75 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 1.2 L A 13 DTE 94 HP 13.28–19.91 lbf⋅ft
Opel diesel straight-4 1.7 L A 17 DTL 99 HP 14.75 lbf⋅ft
Replace sealing rings.
All other modifications 10.33 lbf⋅ft
Replace sealing rings.
expand_moreOil filter
Oil filter cover 18.44 lbf⋅ft
Slightly oil sealing lips.
expand_moreOil filter housing
expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)
Oil filter cover 18.44 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
Oil filter cover 18.44 lbf⋅ft
On the engine block 16.23 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
Oil filter cover 18.44 lbf⋅ft
On the engine block 16.23 lbf⋅ft
expand_more1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)
Oil filter cover 18.44 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_more1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–)
On the engine block 14.75 lbf⋅ft
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)
Oil filter cover 18.44 lbf⋅ft
Replace sealing rings.
On the engine block 16.23 lbf⋅ft
Replace sealing rings.
expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)
Oil filter cover 18.44 lbf⋅ft
Replace sealing rings.
On the engine block 18.44 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–)
Banjo screws 81.13 lbf⋅ft
Otherwise 33.93 lbf⋅ft
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
Oil filter cover 18.44 lbf⋅ft
Replace sealing rings.
On the engine block 36.88 lbf⋅ft
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
expand_moreOn the engine block
Banjo screws 81.13 lbf⋅ft
M10 screws 33.93 lbf⋅ft
expand_moreOil pressure sensor
All other modifications 14.75 lbf⋅ft
expand_moreOil pump
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.9 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.9 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 5.9 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–) 5.9 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–) 5.9 lbf⋅ft
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 6.64 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreOil pump chain wheel
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Second stage Wait 60 seconds.
Third stage Unscrew nut(s).
Fourth stage 44.25 lbf⋅ft
expand_moreOil sump
expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)
First stage 2.95 lbf⋅ft
Second stage 6.64 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
On the engine block 7.38 lbf⋅ft
expand_moreWith automatic gearbox
At the gearbox 42.78 lbf⋅ft
expand_moreWith manual transmission
At the gearbox 29.5 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
On the engine block 7.38 lbf⋅ft
expand_moreWith automatic gearbox
At the gearbox 42.78 lbf⋅ft
expand_moreWith manual transmission
At the gearbox 29.5 lbf⋅ft
expand_more1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)
On the engine block 7.38 lbf⋅ft
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
At the gearbox 29.5 lbf⋅ft
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreAll other modifications
Oil sump lower part 7.38 lbf⋅ft
Oil sump top part 7.38 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 6.64 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 4.43 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 4.43 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 4.43 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–) 4.43 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–) 4.43 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 5.9 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 5.9 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 5.9 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Replace sealing rings.
expand_moreCharge air pressure sensor
All Opel diesel straight-4 1.2 L A 13 DTE engines 5.16 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTL engines 3.69 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 3.69 lbf⋅ft
expand_moreCrankshaft sensor
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–) 6.64 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.9 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.9 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 5.9 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–) 5.9 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–) 5.9 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 3.69 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 3.69 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 3.69 lbf⋅ft
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 6.64 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Exhaust gas temperature sensor 33.19 lbf⋅ft
expand_moreGlow plugs
expand_moreOpel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM
With combustion chamber pressure sensor 8.11 lbf⋅ft
Without combustion chamber pressure sensor 7.38 lbf⋅ft
Opel diesel straight-4 1.2 L A 13 DTE 94 HP 7.38 lbf⋅ft
All other modifications 10.33 lbf⋅ft
expand_moreKnock sensor
All other modifications 14.75 lbf⋅ft
expand_moreLambda sensor
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–) 33.19 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–) 33.19 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–) 33.19 lbf⋅ft
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 33.19 lbf⋅ft
All other modifications 30.98 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 45–60°
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 45–60°
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)
First stage 44.25 lbf⋅ft
Second stage 45°
Third stage 15°
expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)
On the engine block 45.73 lbf⋅ft
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
expand_moreOn the engine block
M10 36.88 lbf⋅ft
M8 18.44 lbf⋅ft
All other modifications 44.25 lbf⋅ft
expand_moreEngine mounting
expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–)
On chassis 45.73 lbf⋅ft
expand_moreOn engine bracket
First stage 36.88 lbf⋅ft
Second stage 60°
Third stage 15°
expand_more1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–)
On chassis 40.57 lbf⋅ft
On the engine block 36.88 lbf⋅ft
expand_moreAll other modifications
On chassis 45.73 lbf⋅ft
expand_moreOn engine bracket
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60–70°
Subframe 118.01 lbf⋅ft
Subframe stiffening plate 118.01 lbf⋅ft
expand_moreTorque arm
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–)
expand_moreAt the subframe
Front 73.76 lbf⋅ft
Rear 81.13 lbf⋅ft
expand_moreOnto torque support bracket
Rear 73.76 lbf⋅ft
expand_moreWith automatic gearbox at the gearbox
Front 45.73 lbf⋅ft
expand_moreManual gearbox at the gearbox
Front 73.76 lbf⋅ft
expand_moreAll other modifications
expand_moreAt the subframe
Front 73.76 lbf⋅ft
Rear 81.13 lbf⋅ft
expand_moreAt the gearbox
Front 73.76 lbf⋅ft
expand_moreOnto torque support bracket
Rear 73.76 lbf⋅ft
expand_moreTorque support bracket
expand_more1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–)
expand_moreAt the gearbox
Rear 73.76 lbf⋅ft
expand_more1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–)
expand_moreAt the gearbox
Rear 73.76 lbf⋅ft
expand_moreAll other modifications
At the gearbox 73.76 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 9.59 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 9.59 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 9.59 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 16.96 lbf⋅ft
Support.
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 14.75 lbf⋅ft
Replace nuts.
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 14.75 lbf⋅ft
Replace nuts.
expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–)
At the turbocharger 33.19 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–) 33.19 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–)
At the turbocharger 33.19 lbf⋅ft
Heat shields 5.9 lbf⋅ft
expand_moreSupport
M10 33.19 lbf⋅ft
M8 18.44 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–) 33.19 lbf⋅ft
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 14.75 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreCatalytic converter bracket
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 16.96 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2009.12–) 14.75 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 114 HP engine (2009.12–) 14.75 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–) 18.44 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–) 18.44 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2009.12–) 18.44 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–) 18.44 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–) 18.44 lbf⋅ft
expand_more2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–)
M10 36.88 lbf⋅ft
M8 14.75 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreDiesel particulate filter
First stage 4.43 lbf⋅ft
Replace nuts.
Second stage 18.44 lbf⋅ft
expand_moreExhaust manifold
expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)
First stage 11.06 lbf⋅ft
Second stage 30°
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 5.9 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 86 HP at 6000 RPM engine (2009.12–) 16.23 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2009.12–) 16.23 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2009.12–) 5.9 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2009.12–)
Heat shields 7.38 lbf⋅ft
Otherwise 50.89 lbf⋅ft
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2009.12–) 18.44 lbf⋅ft
All other modifications 50.89 lbf⋅ft
expand_moreExhaust manifold heat shields
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.9 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) 5.9 lbf⋅ft
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2009.12–) 5.9 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2009.12–) 8.85 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–) 8.85 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreExhaust pipe
expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines
Front 18.44 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTL engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 18.44 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Exhaust pipe rear 22.13 lbf⋅ft
Particle filter bracket 16.96 lbf⋅ft
Particulate filter heat protection plate 6.64 lbf⋅ft
expand_moreFuel supply
expand_moreFuel lines
expand_more1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2009.12–)
M12 17.7 lbf⋅ft
M14 20.65 lbf⋅ft
expand_moreIgnition system
Spark plugs 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
expand_moreOpel diesel straight-4 1.7 L A 17 DTJ 109 HP
Screws 44.25 lbf⋅ft
Stud screws 28.03 lbf⋅ft
expand_moreOpel diesel straight-4 1.7 L A 17 DTR 123 HP
M12 screws 44.25 lbf⋅ft
Threaded screws 28.03 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 16.23 lbf⋅ft
expand_moreOpel diesel straight-4 1.7 L A 17 DTL 99 HP
Screws 44.25 lbf⋅ft
Stud screws 28.03 lbf⋅ft
All other modifications 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2010 Opel Astra Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Table of Contents

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Astra Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2010 Opel Astra Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

Opel Astra Hatchback J model years

Units:
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