2016 Hyundai Tucson Third generation Engine Fastener Tightening Specifications
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Condition | Value |
---|
Induction-pipe flap control unit | 7.38–8.85 lbf⋅ft |
Intake manifold | 14.75–18.44 lbf⋅ft |
Nuts must be replaced. |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 7.38 lbf⋅ft |
All Hyundai gasoline straight-4 2.0 Liters G4NA engines | 14.75–18.44 lbf⋅ft |
Air-conditioning compressor | 14.75–22.13 lbf⋅ft |
Top | 14.75–22.13 lbf⋅ft |
Bottom | 33.19–40.57 lbf⋅ft |
All Hyundai diesel straight-4 2.0 Liters D4HA engines | 4.43 lbf⋅ft |
All other modifications | 7.38–10.33 lbf⋅ft |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 29.5–44.25 lbf⋅ft |
Code range 12 mm | 22.13 lbf⋅ft |
Code range 14 mm | 22.13–29.5 lbf⋅ft |
Code range 12 mm | 14.75–22.13 lbf⋅ft |
Code range 14 mm | 22.13–29.5 lbf⋅ft |
M8 | 14.75–22.13 lbf⋅ft |
M10 | 22.13–29.5 lbf⋅ft |
All other modifications | 36.88–47.94 lbf⋅ft |
Auxiliary drive belt deflection pulley | 33.19–40.57 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 14.75–22.13 lbf⋅ft |
Long screws | 29.5–36.88 lbf⋅ft |
Short screws | 22.13–29.5 lbf⋅ft |
All other modifications | 33.19–40.57 lbf⋅ft |
Top | 14.75–22.13 lbf⋅ft |
Bottom | 33.19–40.57 lbf⋅ft |
Servo steering pump | 14.75–18.44 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 14.75–22.13 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 14.75–18.44 lbf⋅ft |
All other modifications | 5.9–7.38 lbf⋅ft |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 16.23–20.65 lbf⋅ft |
All other modifications | 5.9–8.85 lbf⋅ft |
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) | 14.75–22.13 lbf⋅ft |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 10.33–16.23 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 7.38–8.85 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 5.9–8.85 lbf⋅ft |
All Hyundai gasoline straight-4 2.0 Liters G4NA engines | 14.75–18.44 lbf⋅ft |
All other modifications | 14.75–22.13 lbf⋅ft |
On injector | 17.7–20.65 lbf⋅ft |
All other modifications | 19.18–23.6 lbf⋅ft |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 14.75–18.44 lbf⋅ft |
All Hyundai diesel straight-4 2.0 Liters D4HA engines | 18.44–22.13 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
Screws must be replaced. |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 47.2–54.58 lbf⋅ft |
All other modifications | 59–66.38 lbf⋅ft |
Injection hoses | 17.7–20.65 lbf⋅ft |
Injection lines must be replaced. | |
Injection nozzle (injector) | 20.65–22.13 lbf⋅ft |
Injection pump | 18.44 lbf⋅ft |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 33.19–36.88 lbf⋅ft |
Screws must be replaced. | |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 25.81–29.5 lbf⋅ft |
Nuts must be replaced. | |
All other modifications | 36.88–51.63 lbf⋅ft |
Sealing rings must be replaced. |
At the turbocharger | 11.8–23.6 lbf⋅ft |
At the turbocharger | 7.38–11.06 lbf⋅ft |
On engine | 11.06 lbf⋅ft |
At the turbocharger | 11.06 lbf⋅ft |
On the engine block | 7.38–8.85 lbf⋅ft |
At the cylinder head | 18.44 lbf⋅ft |
Sealing rings must be replaced. | |
At the turbocharger | 7.38–8.85 lbf⋅ft |
Seals must be replaced. |
On engine | 10.33–14.75 lbf⋅ft |
At the turbocharger | 7.38–8.85 lbf⋅ft |
Sealing rings must be replaced. | |
On the engine block | 18.44 lbf⋅ft |
Sealing rings must be replaced. |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 14.75–18.44 lbf⋅ft |
All Hyundai diesel straight-4 2.0 Liters D4HA engines | 14.75–18.44 lbf⋅ft |
Sealing rings must be replaced. | |
All other modifications | 7.38–8.85 lbf⋅ft |
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) | 7.38–8.85 lbf⋅ft |
Coolant pump pulley | 7.38–8.85 lbf⋅ft |
Coolant thermostat housing | 13.28–17.7 lbf⋅ft |
Fan wheel | 2.21 lbf⋅ft |
Radiator mounting | 5.9–8.85 lbf⋅ft |
First stage | 4.43 lbf⋅ft |
Second stage | 8.85–10.33 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Second stage | 16.23 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Second stage | 14.75 lbf⋅ft |
First stage | 4.43 lbf⋅ft |
Second stage | 8.85–10.33 lbf⋅ft |
M6 | 8.85–10.33 lbf⋅ft |
See figure 1. | |
M8 | 14.75 lbf⋅ft |
All other modifications | 8.85–10.33 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Screws must be replaced. See figure 2. | |
Second stage | 90° |
Third stage | 118–122° |
First stage | 58.27 lbf⋅ft |
Screws 1 – 10. Screws must be replaced. See figure 3. | |
Second stage | 120° |
Screws 1 – 10. | |
Third stage | 120° |
Screws 1 – 10. |
Fourth stage | 22.13–25.08 lbf⋅ft |
Laterally |
First stage | 23.6–26.55 lbf⋅ft |
Screws must be replaced. See figure 4. | |
Second stage | 90° |
Third stage | 90° |
First stage | 22.13 lbf⋅ft |
Screws must be replaced. See figure 5. | |
Second stage | 90° |
Third stage | 90° |
First stage | 2.95–4.43 lbf⋅ft |
Second stage | 5.9–7.38 lbf⋅ft |
First stage | 8.85 lbf⋅ft |
Second stage | 88–92° |
First stage | 22.13 lbf⋅ft |
Second stage | 88–92° |
First stage | 13.28–16.23 lbf⋅ft |
Screws must be replaced. | |
Second stage | 88–92° |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 14.75–18.44 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 14.75–18.44 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 95.88–103.26 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Screws must be replaced. | |
Second stage | 38–42° |
All Hyundai gasoline straight-4 2.0 Liters G4NA engines | 147.51–154.89 lbf⋅ft |
Screws must be replaced. |
First stage | 144.56 lbf⋅ft |
Second stage | 60° |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 50.15–57.53 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 55.32 lbf⋅ft |
Screws must be replaced. | |
All other modifications | 88.51–95.88 lbf⋅ft |
Screws must be replaced. Tighten new screws crosswise. |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 50.15–57.53 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 55.32 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 55.32 lbf⋅ft |
Screws must be replaced. | |
All other modifications | 88.51–95.88 lbf⋅ft |
Screws must be replaced. Tighten new screws crosswise. |
First stage | 18.44 lbf⋅ft |
Screws 1 – 10. Screws must be replaced. See figure 6. | |
Second stage | 90–94° |
Screws 1 – 10. | |
Third stage | 23.6–26.55 lbf⋅ft |
Screws 11 – 20 |
First stage | 36.14 lbf⋅ft |
Second stage | 120° |
First stage | 22.13 lbf⋅ft |
Screws 1 – 10. Screws must be replaced. See figure 7. | |
Second stage | 120–125° |
Screws 1 – 10. | |
Third stage | 14.75–18.44 lbf⋅ft |
Screws 11 – 21. |
First stage | 13.28–16.23 lbf⋅ft |
Screws must be replaced. | |
Second stage | 88–92° |
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) | 18.44–25.81 lbf⋅ft |
Sealing rings must be replaced. |
Camshaft timing chain guide rail | 7.38–8.85 lbf⋅ft |
Camshaft timing chain slip rail | 7.38–8.85 lbf⋅ft |
Camshaft timing chain tensioner | 7.38–8.85 lbf⋅ft |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 7.38–8.85 lbf⋅ft |
All other modifications | 22.13 lbf⋅ft |
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) | 13.28–19.18 lbf⋅ft |
Chain tensioner | 7.38–8.85 lbf⋅ft |
All Hyundai gasoline straight-4 2.0 Liters G4NA engines | 16.23 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
Control drive chain tensioner | 7.38–8.85 lbf⋅ft |
Screws must be replaced. |
All Hyundai gasoline straight-4 2.0 Liters G4NA engines | 16.23 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
Screws must be replaced. |
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) | 47.94–55.32 lbf⋅ft |
Screws must be replaced. |
Inlet camshaft wheel | 51.63–54.58 lbf⋅ft |
Screws must be replaced. |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 51.63 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 47.2–54.58 lbf⋅ft |
Screws must be replaced. | |
All Hyundai gasoline straight-4 2.0 Liters G4NA engines | 47.94–55.32 lbf⋅ft |
Screws must be replaced. | |
All other modifications | 11.06–14.75 lbf⋅ft |
Timing case | 7.38–8.85 lbf⋅ft |
M8 | 14.75–18.44 lbf⋅ft |
M10 | 29.5–36.88 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
M8 | 14.75–18.44 lbf⋅ft |
Top part of control unit housing | 18.44–22.13 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 36.88–40.57 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
Sealing rings must be replaced. |
Oil drain plug | 25.08–32.45 lbf⋅ft |
Sealing rings must be replaced. | |
Oil filter | 8.85–11.8 lbf⋅ft |
Slightly oil sealing lips. |
Oil filter cover | 23.6–28.03 lbf⋅ft |
Oil filter drain plug | 7.38 lbf⋅ft |
On the engine block | 14.75–22.13 lbf⋅ft |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 10.33–16.23 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
All Hyundai diesel straight-4 2.0 Liters D4HA engines | 18.44 lbf⋅ft |
All other modifications | 6.64 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
Camshaft sensor | 7.38–8.85 lbf⋅ft |
Charge air pressure sensor | 7.38–8.85 lbf⋅ft |
Crankshaft sensor | 7.38–8.85 lbf⋅ft |
Exhaust gas temperature sensor | 29.5–36.88 lbf⋅ft |
Glow plugs | 11.06–14.75 lbf⋅ft |
Knock sensor | 13.28–17.7 lbf⋅ft |
All Hyundai diesel straight-4 2.0 Liters D4HA engines | 29.5–44.25 lbf⋅ft |
All other modifications | 29.5–36.88 lbf⋅ft |
On engine | 66.38–81.13 lbf⋅ft |
On chassis | 47.2–61.96 lbf⋅ft |
On chassis | 118.01–132.76 lbf⋅ft |
At the subframe | 118.01–132.76 lbf⋅ft |
On chassis | 33.19–44.25 lbf⋅ft |
At the subframe | 36.88–47.94 lbf⋅ft |
Otherwise | 81.13–95.88 lbf⋅ft |
At the gearbox | 36.88–51.63 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 29.5–44.25 lbf⋅ft |
Nuts must be replaced. | |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 25.81–29.5 lbf⋅ft |
Nuts must be replaced. |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 11.8–16.23 lbf⋅ft |
All Hyundai gasoline straight-4 2.0 Liters G4NA engines | 29.5–36.88 lbf⋅ft |
All other modifications | 36.88–40.57 lbf⋅ft |
At the turbocharger | 36.88–51.63 lbf⋅ft |
Sealing rings must be replaced. |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 22.13–25.81 lbf⋅ft |
Screws must be replaced. | |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 22.13–29.5 lbf⋅ft |
Nuts must be replaced. | |
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines | 25.81–29.5 lbf⋅ft |
Tighten crosswise from inside to outside. | |
All Hyundai gasoline straight-4 2.0 Liters G4NA engines | 22.13–25.08 lbf⋅ft |
Nuts must be replaced. | |
All other modifications | 29.5–33.19 lbf⋅ft |
Nuts must be replaced. |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 10.33–14.75 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 29.5–44.25 lbf⋅ft |
All Hyundai diesel straight-4 2.0 Liters D4HA engines | 18.44–25.81 lbf⋅ft |
Nuts must be replaced. | |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 29.5–44.25 lbf⋅ft |
Nuts must be replaced. | |
All other modifications | 29.5–36.88 lbf⋅ft |
Nuts must be replaced. |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 29.5–44.25 lbf⋅ft |
Nuts must be replaced. | |
All other modifications | 29.5–36.88 lbf⋅ft |
Nuts must be replaced. |
All Hyundai diesel straight-4 1.7 Liters D4FD engines | 36.88–47.94 lbf⋅ft |
All other modifications | 33.19–40.57 lbf⋅ft |
Particulate filter heat protection plate | 14.75 lbf⋅ft |
All Hyundai gasoline straight-4 1.6 Liters G4FD engines | 7.38–8.85 lbf⋅ft |
All other modifications | 11.06–18.44 lbf⋅ft |
With manual transmission | 36.88–47.94 lbf⋅ft |
With automatic gearbox | 33.19–39.83 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2016 Hyundai Tucson user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Axle Oil Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Gearbox Oil Capacity
- Manual Transmission Oil Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Tucson service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2016 Hyundai Tucson you're not only saving money, but also also improving your technical skills and learning something new.
2016 Hyundai Tucson generations
In 2016 Hyundai offered 2 generations of the Tucson. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.