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Condition Value
expand_moreAir intake system
Induction-pipe flap control unit 7.388.85 lbf⋅ft
Intake manifold 14.7518.44 lbf⋅ft
Nuts must be replaced.
expand_moreIntake manifold support
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 7.38 lbf⋅ft
All Hyundai gasoline straight-4 2.0 Liters G4NA engines 14.7518.44 lbf⋅ft
expand_moreAuxiliary assemblies
Air-conditioning compressor 14.7522.13 lbf⋅ft
expand_moreAir-conditioning compressor bracket
Top 14.7522.13 lbf⋅ft
Bottom 33.1940.57 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
All Hyundai diesel straight-4 2.0 Liters D4HA engines 4.43 lbf⋅ft
All other modifications 7.3810.33 lbf⋅ft
expand_moreAlternator
All Hyundai diesel straight-4 1.7 Liters D4FD engines 29.544.25 lbf⋅ft
Code range 12 mm 22.13 lbf⋅ft
Code range 14 mm 22.1329.5 lbf⋅ft
Code range 12 mm 14.7522.13 lbf⋅ft
Code range 14 mm 22.1329.5 lbf⋅ft
M8 14.7522.13 lbf⋅ft
M10 22.1329.5 lbf⋅ft
All other modifications 36.8847.94 lbf⋅ft
Auxiliary drive belt deflection pulley 33.1940.57 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 14.7522.13 lbf⋅ft
Long screws 29.536.88 lbf⋅ft
Short screws 22.1329.5 lbf⋅ft
All other modifications 33.1940.57 lbf⋅ft
expand_moreGenerator bracket
Top 14.7522.13 lbf⋅ft
Bottom 33.1940.57 lbf⋅ft
Servo steering pump 14.7518.44 lbf⋅ft
expand_moreVacuum pump
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 14.7522.13 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust gas return cooler
All Hyundai diesel straight-4 1.7 Liters D4FD engines 14.7518.44 lbf⋅ft
All other modifications 5.97.38 lbf⋅ft
expand_moreExhaust gas return valve
All Hyundai diesel straight-4 1.7 Liters D4FD engines 16.2320.65 lbf⋅ft
All other modifications 5.98.85 lbf⋅ft
expand_moreExhaust recirculation pipe
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) 14.7522.13 lbf⋅ft
expand_moreFuel-distributing pipe
All Hyundai diesel straight-4 1.7 Liters D4FD engines 10.3316.23 lbf⋅ft
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 7.388.85 lbf⋅ft
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 5.98.85 lbf⋅ft
All Hyundai gasoline straight-4 2.0 Liters G4NA engines 14.7518.44 lbf⋅ft
All other modifications 14.7522.13 lbf⋅ft
expand_moreHigh-pressure line
On injector 17.720.65 lbf⋅ft
All other modifications 19.1823.6 lbf⋅ft
expand_moreHigh-pressure pump
All Hyundai diesel straight-4 1.7 Liters D4FD engines 14.7518.44 lbf⋅ft
All Hyundai diesel straight-4 2.0 Liters D4HA engines 18.4422.13 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Screws must be replaced.
expand_moreHigh-pressure pump pulley
All Hyundai diesel straight-4 1.7 Liters D4FD engines 47.254.58 lbf⋅ft
All other modifications 5966.38 lbf⋅ft
Injection hoses 17.720.65 lbf⋅ft
Injection lines must be replaced.
Injection nozzle (injector) 20.6522.13 lbf⋅ft
Injection pump 18.44 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
All Hyundai diesel straight-4 1.7 Liters D4FD engines 33.1936.88 lbf⋅ft
Screws must be replaced.
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 25.8129.5 lbf⋅ft
Nuts must be replaced.
All other modifications 36.8851.63 lbf⋅ft
Sealing rings must be replaced.
expand_moreTurbocharger coolant feed line
At the turbocharger 11.823.6 lbf⋅ft
expand_moreTurbocharger oil feed line
At the turbocharger 7.3811.06 lbf⋅ft
On engine 11.06 lbf⋅ft
At the turbocharger 11.06 lbf⋅ft
On the engine block 7.388.85 lbf⋅ft
expand_moreAll other modifications
At the cylinder head 18.44 lbf⋅ft
Sealing rings must be replaced.
At the turbocharger 7.388.85 lbf⋅ft
Seals must be replaced.
expand_moreTurbocharger oil return line
On engine 10.3314.75 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 7.388.85 lbf⋅ft
Sealing rings must be replaced.
On the engine block 18.44 lbf⋅ft
Sealing rings must be replaced.
expand_moreCooling system
expand_moreCoolant pump
All Hyundai diesel straight-4 1.7 Liters D4FD engines 14.7518.44 lbf⋅ft
All Hyundai diesel straight-4 2.0 Liters D4HA engines 14.7518.44 lbf⋅ft
Sealing rings must be replaced.
All other modifications 7.388.85 lbf⋅ft
expand_moreCoolant pump drive wheel
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) 7.388.85 lbf⋅ft
Coolant pump pulley 7.388.85 lbf⋅ft
Coolant thermostat housing 13.2817.7 lbf⋅ft
Fan wheel 2.21 lbf⋅ft
Radiator mounting 5.98.85 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreM6
First stage 4.43 lbf⋅ft
Second stage 8.8510.33 lbf⋅ft
expand_moreM8
First stage 7.38 lbf⋅ft
Second stage 16.23 lbf⋅ft
expand_moreFront
First stage 7.38 lbf⋅ft
Second stage 14.75 lbf⋅ft
expand_moreOtherwise
First stage 4.43 lbf⋅ft
Second stage 8.8510.33 lbf⋅ft
Figure 1. Cylinder head, Camshaft bearing, Hyundai gasoline straight-4 2.0 Liters G4NA.
Figure 1. Cylinder head, Camshaft bearing, Hyundai gasoline straight-4 2.0 Liters G4NA.
M6 8.8510.33 lbf⋅ft
See figure 1.
M8 14.75 lbf⋅ft
All other modifications 8.8510.33 lbf⋅ft
expand_moreCylinder head screws
Figure 2. Cylinder head, Cylinder head screws, Hyundai diesel straight-4 1.7 Liters D4FD.
Figure 2. Cylinder head, Cylinder head screws, Hyundai diesel straight-4 1.7 Liters D4FD.
First stage 36.88 lbf⋅ft
Screws must be replaced. See figure 2.
Second stage 90°
Third stage 118122°
Figure 3. Cylinder head, Cylinder head screws, Hyundai diesel straight-4 2.0 Liters D4HA.
Figure 3. Cylinder head, Cylinder head screws, Hyundai diesel straight-4 2.0 Liters D4HA.
First stage 58.27 lbf⋅ft
Screws 1 – 10. Screws must be replaced. See figure 3.
Second stage 120°
Screws 1 – 10.
Third stage 120°
Screws 1 – 10.
expand_moreScrews 1-10
Fourth stage 22.1325.08 lbf⋅ft
Laterally
Figure 4. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 2.0 Liters G4NA.
Figure 4. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 2.0 Liters G4NA.
First stage 23.626.55 lbf⋅ft
Screws must be replaced. See figure 4.
Second stage 90°
Third stage 90°
expand_moreAll other modifications
Figure 5. Cylinder head, Cylinder head screws, All other modifications.
Figure 5. Cylinder head, Cylinder head screws, All other modifications.
First stage 22.13 lbf⋅ft
Screws must be replaced. See figure 5.
Second stage 90°
Third stage 90°
expand_moreValve cover
First stage 2.954.43 lbf⋅ft
Second stage 5.97.38 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 8.85 lbf⋅ft
Second stage 8892°
First stage 22.13 lbf⋅ft
Second stage 8892°
expand_moreAll other modifications
First stage 13.2816.23 lbf⋅ft
Screws must be replaced.
Second stage 8892°
expand_moreCrank case bottom half
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 14.7518.44 lbf⋅ft
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 14.7518.44 lbf⋅ft
expand_moreCrankshaft central screws
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 95.88103.26 lbf⋅ft
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 3842°
All Hyundai gasoline straight-4 2.0 Liters G4NA engines 147.51154.89 lbf⋅ft
Screws must be replaced.
expand_moreAll other modifications
First stage 144.56 lbf⋅ft
Second stage 60°
expand_moreDrive plate
All Hyundai diesel straight-4 1.7 Liters D4FD engines 50.1557.53 lbf⋅ft
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 55.32 lbf⋅ft
Screws must be replaced.
All other modifications 88.5195.88 lbf⋅ft
Screws must be replaced. Tighten new screws crosswise.
expand_moreFlywheel
All Hyundai diesel straight-4 1.7 Liters D4FD engines 50.1557.53 lbf⋅ft
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 55.32 lbf⋅ft
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 55.32 lbf⋅ft
Screws must be replaced.
All other modifications 88.5195.88 lbf⋅ft
Screws must be replaced. Tighten new screws crosswise.
expand_moreMain bearing
Figure 6. Engine block, Main bearing, Hyundai diesel straight-4 1.7 Liters D4FD.
Figure 6. Engine block, Main bearing, Hyundai diesel straight-4 1.7 Liters D4FD.
First stage 18.44 lbf⋅ft
Screws 1 – 10. Screws must be replaced. See figure 6.
Second stage 9094°
Screws 1 – 10.
Third stage 23.626.55 lbf⋅ft
Screws 11 – 20
First stage 36.14 lbf⋅ft
Second stage 120°
Figure 7. Engine block, Main bearing, Hyundai gasoline straight-4 2.0 Liters G4NA.
Figure 7. Engine block, Main bearing, Hyundai gasoline straight-4 2.0 Liters G4NA.
First stage 22.13 lbf⋅ft
Screws 1 – 10. Screws must be replaced. See figure 7.
Second stage 120125°
Screws 1 – 10.
Third stage 14.7518.44 lbf⋅ft
Screws 11 – 21.
expand_moreAll other modifications
First stage 13.2816.23 lbf⋅ft
Screws must be replaced.
Second stage 8892°
expand_moreEngine control
expand_moreBottom part of the control unit housing
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) 18.4425.81 lbf⋅ft
Sealing rings must be replaced.
Camshaft timing chain guide rail 7.388.85 lbf⋅ft
Camshaft timing chain slip rail 7.388.85 lbf⋅ft
Camshaft timing chain tensioner 7.388.85 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
All Hyundai diesel straight-4 1.7 Liters D4FD engines 7.388.85 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreCentral part of control unit housing
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) 13.2819.18 lbf⋅ft
Chain tensioner 7.388.85 lbf⋅ft
expand_moreControl drive chain guide rail
All Hyundai gasoline straight-4 2.0 Liters G4NA engines 16.23 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
Control drive chain tensioner 7.388.85 lbf⋅ft
Screws must be replaced.
expand_moreControl drive chain tensioning rail
All Hyundai gasoline straight-4 2.0 Liters G4NA engines 16.23 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
Screws must be replaced.
expand_moreControl drive sprocket wheel
1.7 CRDI with diesel straight-4 1.7 L 114 HP engine (2015.6–) 47.9455.32 lbf⋅ft
Screws must be replaced.
Inlet camshaft wheel 51.6354.58 lbf⋅ft
Screws must be replaced.
expand_moreOutlet camshaft wheel
All Hyundai diesel straight-4 1.7 Liters D4FD engines 51.63 lbf⋅ft
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 47.254.58 lbf⋅ft
Screws must be replaced.
All Hyundai gasoline straight-4 2.0 Liters G4NA engines 47.9455.32 lbf⋅ft
Screws must be replaced.
All other modifications 11.0614.75 lbf⋅ft
Timing case 7.388.85 lbf⋅ft
expand_moreTiming case cover
M8 14.7518.44 lbf⋅ft
M10 29.536.88 lbf⋅ft
expand_moreAll other modifications
M6 7.388.85 lbf⋅ft
M8 14.7518.44 lbf⋅ft
Top part of control unit housing 18.4422.13 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 36.8840.57 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
Sealing rings must be replaced.
Oil drain plug 25.0832.45 lbf⋅ft
Sealing rings must be replaced.
Oil filter 8.8511.8 lbf⋅ft
Slightly oil sealing lips.
expand_moreOil filter housing
Oil filter cover 23.628.03 lbf⋅ft
Oil filter drain plug 7.38 lbf⋅ft
On the engine block 14.7522.13 lbf⋅ft
expand_moreOil pressure sensor
All Hyundai diesel straight-4 1.7 Liters D4FD engines 10.3316.23 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
expand_moreOil pump
All Hyundai diesel straight-4 2.0 Liters D4HA engines 18.44 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreOil sump
Figure 8. Engine lubrication, Oil sump, Hyundai diesel straight-4 2.0 Liters D4HA.
Figure 8. Engine lubrication, Oil sump, Hyundai diesel straight-4 2.0 Liters D4HA.
Oil sump top part 7.388.85 lbf⋅ft
See figure 8.
Figure 9. Engine lubrication, Oil sump, Hyundai diesel straight-4 2.0 Liters D4HA.
Figure 9. Engine lubrication, Oil sump, Hyundai diesel straight-4 2.0 Liters D4HA.
Oil sump lower part 7.388.85 lbf⋅ft
See figure 9.
At the gearbox 29.533.19 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
expand_moreEngine management
Camshaft sensor 7.388.85 lbf⋅ft
Charge air pressure sensor 7.388.85 lbf⋅ft
Crankshaft sensor 7.388.85 lbf⋅ft
Exhaust gas temperature sensor 29.536.88 lbf⋅ft
Glow plugs 11.0614.75 lbf⋅ft
Knock sensor 13.2817.7 lbf⋅ft
expand_moreLambda sensor
All Hyundai diesel straight-4 2.0 Liters D4HA engines 29.544.25 lbf⋅ft
All other modifications 29.536.88 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
On engine 66.3881.13 lbf⋅ft
On chassis 47.261.96 lbf⋅ft
expand_moreSubframe
On chassis 118.01132.76 lbf⋅ft
expand_moreSubframe stiffening plate(s)
At the subframe 118.01132.76 lbf⋅ft
On chassis 33.1944.25 lbf⋅ft
expand_moreTorque arm
At the subframe 36.8847.94 lbf⋅ft
Otherwise 81.1395.88 lbf⋅ft
expand_moreTorque support bracket
At the gearbox 36.8851.63 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 29.544.25 lbf⋅ft
Nuts must be replaced.
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 25.8129.5 lbf⋅ft
Nuts must be replaced.
expand_moreCatalytic converter bracket
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 11.816.23 lbf⋅ft
All Hyundai gasoline straight-4 2.0 Liters G4NA engines 29.536.88 lbf⋅ft
All other modifications 36.8840.57 lbf⋅ft
expand_moreDiesel particulate filter
At the turbocharger 36.8851.63 lbf⋅ft
Sealing rings must be replaced.
expand_moreExhaust manifold
All Hyundai diesel straight-4 1.7 Liters D4FD engines 22.1325.81 lbf⋅ft
Screws must be replaced.
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 22.1329.5 lbf⋅ft
Nuts must be replaced.
All Hyundai gasoline straight-4 1.6 Liters G4FJ engines 25.8129.5 lbf⋅ft
Tighten crosswise from inside to outside.
All Hyundai gasoline straight-4 2.0 Liters G4NA engines 22.1325.08 lbf⋅ft
Nuts must be replaced.
All other modifications 29.533.19 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust manifold heat shield(s)
All Hyundai diesel straight-4 1.7 Liters D4FD engines 10.3314.75 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
expand_moreExhaust pipe
All Hyundai diesel straight-4 1.7 Liters D4FD engines 29.544.25 lbf⋅ft
All Hyundai diesel straight-4 2.0 Liters D4HA engines 18.4425.81 lbf⋅ft
Nuts must be replaced.
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 29.544.25 lbf⋅ft
Nuts must be replaced.
All other modifications 29.536.88 lbf⋅ft
Nuts must be replaced.
expand_moreExhaust pipe rear
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 29.544.25 lbf⋅ft
Nuts must be replaced.
All other modifications 29.536.88 lbf⋅ft
Nuts must be replaced.
expand_moreParticle filter bracket
All Hyundai diesel straight-4 1.7 Liters D4FD engines 36.8847.94 lbf⋅ft
All other modifications 33.1940.57 lbf⋅ft
Particulate filter heat protection plate 14.75 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All Hyundai gasoline straight-4 1.6 Liters G4FD engines 7.388.85 lbf⋅ft
All other modifications 11.0618.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
With manual transmission 36.8847.94 lbf⋅ft
With automatic gearbox 33.1939.83 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2016 Hyundai Tucson user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Tucson service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2016 Hyundai Tucson you're not only saving money, but also also improving your technical skills and learning something new.

2016 Hyundai Tucson generations

In 2016 Hyundai offered 2 generations of the Tucson. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Hyundai Tucson Third generation model years

Units:
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