2021 Ford S-Max engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Ford gasoline straight-4 2.0 L R9CD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications

expand_moreScrews 1 – 7

Figure 1. Air intake system, Intake manifold, All other modifications, Screws 1 – 7.


First stage	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
See figure 1.

expand_moreScrews 1 – 2


Second stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreScrews 3, 4, 5, and 6


Third stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreScrews 7


Fourth stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


All Ford gasoline straight-4 2.0 L R9CD engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor bracket	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAir-conditioning compressor pressure line


All Ford gasoline straight-4 2.0 L R9CD engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford diesel straight-4 2.0 L T9CB engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford diesel straight-4 2.0 L T9CC engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Ford diesel straight-4 2.0 L UFCA engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
All Ford diesel straight-4 2.0 L UFCB engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
All Ford gasoline straight-4 1.5 L UNCI engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAlternator


All Ford gasoline straight-4 2.0 L R9CD engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 1.5 L UNCI engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All other modifications	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m


Generator bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Vacuum pump	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust gas return valve	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust recirculation pipe	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel-distributing pipe

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten new screws in inside-to-outside order.
Second stage	Loosen screw(s).
Third stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Fourth stage	26°26°26°


All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHigh-pressure line

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	30°30°30°

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


First stage	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace high-pressure line.
Second stage	Wait 5 minutes.
Third stage	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreAll other modifications


First stage	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Second stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreHigh-pressure pump

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	55°55°55°


All Ford gasoline straight-4 1.5 L UNCI engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace screws.
All Ford gasoline straight-4 1.5 L UNCJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace screws.
All Ford gasoline straight-4 1.5 L UNCK engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace screws.
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreHigh-pressure pump drive wheel

expand_moreScrews 1 – 8

Figure 2. Carburetion, High-pressure pump drive wheel, Screws 1 – 8.


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
See figure 2.
Second stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreScrews 9 – 10


Third stage	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreInjection nozzle (injector)


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Replace screws.
Second stage	55°55°55°

expand_moreCharging


Charge air pipes	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbo charger


All Ford gasoline straight-4 2.0 L R9CD engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace nuts.
All Ford gasoline straight-4 2.0 L R9CI engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace nuts.

expand_moreAll Ford diesel straight-4 2.0 L T9CB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten nuts and screws crosswise in inside-to-outside order.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Third stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll other modifications


Heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTurbocharger bracket


M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreTurbocharger coolant feed line


All Ford gasoline straight-4 2.0 L R9CD engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger coolant return line


All Ford gasoline straight-4 2.0 L R9CD engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger oil feed line


All Ford gasoline straight-4 2.0 L R9CD engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.
All Ford gasoline straight-4 2.0 L R9CI engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.

expand_moreAll Ford diesel straight-4 2.0 L T9CB engines


At the turbocharger	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


At the turbocharger	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


At the turbocharger	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreTurbocharger oil return line


All Ford gasoline straight-4 2.0 L R9CD engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.
All Ford gasoline straight-4 2.0 L R9CI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreAll Ford diesel straight-4 2.0 L T9CB engines


At the turbocharger	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Ford gasoline straight-4 1.5 L UNCI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


At the turbocharger	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Ford gasoline straight-4 2.0 L R9CD engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCoolant pump pulley


All Ford gasoline straight-4 2.0 L R9CD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCoolant thermostat housing


All Ford gasoline straight-4 2.0 L R9CD engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace sealing rings.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Fan wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreRadiator mounting


On chassis	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Apply sealant
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Tighten crosswise from inside to outside.

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines

expand_moreScrews 1 – 16


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreScrews 17 – 18


Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Third stage	70°70°70°

expand_moreScrews 19 – 20


Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Fifth stage	53°53°53°

expand_moreAll other modifications

Figure 3. Cylinder head, Camshaft bearing, All other modifications.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
See figure 3.
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Replace screws.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines

Figure 4. Cylinder head, Cylinder head screws, Ford gasoline straight-4 1.5 L UNCI.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws. See figure 4.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	220°220°220°

expand_moreValve cover


All Ford gasoline straight-4 2.0 L R9CD engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 5.

All Ford gasoline straight-4 2.0 L R9CI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 5.

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines

Figure 6. Cylinder head, Valve cover, Ford gasoline straight-4 1.5 L UNCI.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
See figure 6.
Second stage	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Third stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing


All Ford gasoline straight-4 2.0 L R9CD engines	Component must not be knocked down.
All Ford gasoline straight-4 2.0 L R9CI engines	Component must not be knocked down.
All Ford gasoline straight-4 1.5 L UNCI engines	Component must not be knocked down.
All Ford gasoline straight-4 1.5 L UNCJ engines	Component must not be knocked down.
All Ford gasoline straight-4 1.5 L UNCK engines	Component must not be knocked down.

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	70°70°70°


Crankcase ventilation	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft central screws

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second stage	90°90°90°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace screws.
Second stage	110°110°110°

expand_moreDrive plate

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Third stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fourth stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws and tighten them crosswise.
Second stage	48.68 lbf⋅ft48.68 lbf⋅ft66 N⋅m


Engine block closure screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Use new screws and tighten them crosswise.
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Third stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Fourth stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws and snug them down crosswise.
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreMain bearing


All Ford gasoline straight-4 2.0 L R9CD engines	Component must not be knocked down.
All Ford gasoline straight-4 2.0 L R9CI engines	Component must not be knocked down.
All Ford gasoline straight-4 1.5 L UNCI engines	Component must not be knocked down.
All Ford gasoline straight-4 1.5 L UNCJ engines	Component must not be knocked down.
All Ford gasoline straight-4 1.5 L UNCK engines	Component must not be knocked down.

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	82°82°82°

expand_moreEngine control


Camshaft drive belt deflection pulley	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m
Use new parts.

expand_moreCamshaft timing gear


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	60°60°60°


Control drive chain guide rail	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Control drive chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Control unit for intake valve timing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


Cap	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreCentral screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	75°75°75°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	60°60°60°


Oil pump drive chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


Cap	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreCentral screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	75°75°75°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	60°60°60°

expand_moreTiming case cover

expand_moreScrews 1 – 19

Figure 7. Engine control, Timing case cover, Screws 1 – 19.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 7.

expand_moreScrews 20 – 22


Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreToothed belt guard


All Ford gasoline straight-4 1.5 L UNCI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m

expand_moreToothed belt tensioning roller


All Ford gasoline straight-4 1.5 L UNCI engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace screws.

expand_moreEngine lubrication


Oil cooler	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreOil drain plug


All Ford gasoline straight-4 2.0 L R9CD engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.
All Ford gasoline straight-4 2.0 L R9CI engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.
All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreOil filter

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	180°180°180°


All other modifications	Tighten by hand


Oil filter housing	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Oil pressure sensor	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Use sealant.

expand_moreOil pump

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten cross-wise.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All Ford gasoline straight-4 1.5 L UNCI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 8.

All Ford gasoline straight-4 1.5 L UNCJ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 8.

All Ford gasoline straight-4 1.5 L UNCK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 8.

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Oil pump chain wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screw.

expand_moreOil sump


All Ford gasoline straight-4 2.0 L R9CD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten from inside to outside.
All Ford gasoline straight-4 2.0 L R9CI engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten from inside to outside.
Figure 9. Engine lubrication, Oil sump.
All Ford gasoline straight-4 1.5 L UNCI engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
See figure 9.

All Ford gasoline straight-4 1.5 L UNCJ engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
See figure 9.

All Ford gasoline straight-4 1.5 L UNCK engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
See figure 9.

expand_moreAll other modifications


Oil sump lower part	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace sealing rings.
Oil sump top part	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Ford gasoline straight-4 2.0 L R9CD engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford gasoline straight-4 1.5 L UNCI engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreCharge air pressure sensor


All Ford gasoline straight-4 2.0 L R9CD engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All Ford gasoline straight-4 1.5 L UNCI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCrankshaft sensor


All Ford gasoline straight-4 2.0 L R9CD engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All Ford gasoline straight-4 1.5 L UNCI engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Exhaust gas temperature sensor	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Glow plugs	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreKnock sensor


All Ford gasoline straight-4 2.0 L R9CD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Lambda sensor	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
NOx sensor	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


On the engine block	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
On engine bracket	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreSubframe


Front	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreRear


First stage	103.26 lbf⋅ft103.26 lbf⋅ft140 N⋅m
Second stage	180°180°180°

expand_moreSubframe stiffening plate


Inside	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Outside	46.47 lbf⋅ft46.47 lbf⋅ft63 N⋅m

expand_moreTorque arm

expand_moreAt the subframe


First stage	75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m
Second stage	90°90°90°

expand_more6F35 gearbox


At the subframe	92.2 lbf⋅ft92.2 lbf⋅ft125 N⋅m
Onto torque support bracket	92.2 lbf⋅ft92.2 lbf⋅ft125 N⋅m

expand_moreOnto torque support bracket


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	360° detach
Third stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m

expand_moreTorque support bracket


At the gearbox	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


Clamps	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCatalytic converter bracket


All Ford gasoline straight-4 1.5 L UNCI engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-4 1.5 L UNCJ engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-4 1.5 L UNCK engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreDiesel particulate filter


Clamps at the turbocharger	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Use new parts.

expand_moreExhaust manifold

expand_moreAll Ford diesel straight-4 2.0 L T9CB engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten nuts and screws crosswise in inside-to-outside order.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Ford gasoline straight-4 1.5 L UNCI engines


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Exhaust manifold heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust pipe


All Ford gasoline straight-4 2.0 L R9CD engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust pipe bracket

expand_moreAll Ford gasoline straight-4 2.0 L R9CD engines


At the subframe	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m


Exhaust pipe rear	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Particle filter bracket	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Ford gasoline straight-4 2.0 L R9CD engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreStart system

expand_moreStarter


All Ford gasoline straight-4 2.0 L R9CD engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford gasoline straight-4 2.0 L R9CI engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2021 Ford S-Max user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford S-Max service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2021 Ford S-Max you're not only saving money, but also also improving your technical skills and learning something new.

2021 Ford S-Max Second generation (MK2) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Ford S-Max Second generation (MK2) model years

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