2009 Ford Mondeo Wagon Third generation (MK4) Engine Fastener Tightening Specifications

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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
Figure 1. Air intake system, Intake manifold.
Figure 1. Air intake system, Intake manifold.
All Ford diesel straight-4 2.0 L AZBA engines 6.64 lbf⋅ft
See figure 1.
All Ford diesel straight-4 1.8 L FFBA engines 17.7 lbf⋅ft
All Ford gasoline straight-5 2.5 L HUBA engines 14.01 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 17.7 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L KLBA engines
Figure 2. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L KLBA.
Figure 2. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L KLBA.
With exhaust gas norm EURO 5 7.38 lbf⋅ft
See figure 2.
expand_moreAll Ford diesel straight-4 2.2 L Q4BA engines
First stage 3.69 lbf⋅ft
Second stage 6.64 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L QXBB engines
Figure 3. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L QXBB.
Figure 3. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L QXBB.
With exhaust gas norm EURO 4 6.64 lbf⋅ft
Tighten in several steps. See figure 3.
Figure 4. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L QXBB.
Figure 4. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L QXBB.
With exhaust gas norm EURO 5 7.38 lbf⋅ft
Tighten in several steps. See figure 4.
All Ford diesel straight-4 1.8 L QYBA engines 17.7 lbf⋅ft
All other modifications 13.28 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Ford diesel straight-4 1.8 L FFBA engines 34.67 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 34.67 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 34.67 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Ford diesel straight-4 2.2 L Q4BA engines 35.4 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Auxiliary drive belt tensioner 18.44 lbf⋅ft
expand_moreAir-conditioning compressor
All Ford diesel straight-4 2.0 L AZBA engines 20.65 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
All Ford gasoline straight-5 2.5 L HUBA engines 17.7 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 20.65 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Air-conditioning compressor pressure line 17.7 lbf⋅ft
expand_moreAlternator
1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12) 33.19 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12) 33.19 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12) 19.91 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12) 19.91 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 99 HP engine (2007.3–2012.12) 19.91 lbf⋅ft
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12) 18.44 lbf⋅ft
All other modifications 35.4 lbf⋅ft
expand_moreGenerator bracket
All Ford gasoline straight-5 2.5 L HUBA engines 17.7 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 20.65 lbf⋅ft
expand_moreAll Ford diesel straight-4 1.8 L QYBA engines
M7 11.06 lbf⋅ft
M8 16.96 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_morePower steering pump bracket
All Ford diesel straight-4 2.2 L Q4BA engines 20.65 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreHydraulic lines at the servo-steering pump
All Ford diesel straight-4 1.8 L FFBA engines 16.96 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreServo pump pulley
All Ford gasoline straight-5 2.5 L HUBA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 2.3 L SEBA engines 14.75 lbf⋅ft
expand_moreServo steering pump
All other modifications 17.7 lbf⋅ft
expand_moreVacuum pump
All other modifications 6.64 lbf⋅ft
expand_moreCarburetion
expand_moreFuel-distributing pipe
1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12) 5.9 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12) 5.9 lbf⋅ft
expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)
Fuel lines 28.03 lbf⋅ft
Otherwise 18.44 lbf⋅ft
2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9) 18.44 lbf⋅ft
2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP engine (2009.3–2014.9) 18.44 lbf⋅ft
2.0 LPG with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.7–2014.9) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP engine (2007.3–2014.9) 18.44 lbf⋅ft
2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10) 13.28 lbf⋅ft
2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9) 16.96 lbf⋅ft
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12) 7.38 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreHigh-pressure pump
All Ford diesel straight-4 2.2 L Q4BA engines 16.23 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreInjection hoses
expand_moreAll Ford diesel straight-4 2.0 L AZBA engines
First stage 14.01 lbf⋅ft
Second stage 22.13 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.2 L Q4BA engines
expand_moreOn injector
First stage 16.23 lbf⋅ft
Second stage 18.44 lbf⋅ft
On rail 18.44 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L QXBB engines
With exhaust gas norm EURO 4 19.91 lbf⋅ft
Tighten in several steps.
With exhaust gas norm EURO 5 22.13 lbf⋅ft
Tighten in several steps.
expand_moreAll Ford diesel straight-4 1.8 L QYBA engines
On injector 18.44 lbf⋅ft
expand_moreAll other modifications
With exhaust gas norm EURO 5 22.13 lbf⋅ft
Tighten in several steps.
expand_moreInjection nozzle (injector)
expand_moreAll Ford diesel straight-4 2.0 L AZBA engines
expand_moreNuts
First stage 2.95 lbf⋅ft
Second stage 45°
Stud screws 7.38 lbf⋅ft
All Ford gasoline straight-5 2.5 L HUBA engines 7.38 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.2 L Q4BA engines
First stage 3.69 lbf⋅ft
Second stage 130°
expand_moreAll Ford diesel straight-4 2.0 L QXBB engines
expand_moreWith exhaust gas norm EURO 4
Stud screws 7.38 lbf⋅ft
expand_moreWith exhaust gas norm EURO 4, nuts
First stage 2.95 lbf⋅ft
Second stage 45°
expand_moreWith exhaust gas norm EURO 5
First stage 5.16 lbf⋅ft
Second stage 55°
expand_moreAll Ford diesel straight-4 1.8 L QYBA engines
First stage 3.69 lbf⋅ft
Second stage 90°
Fuel lines 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 5.16 lbf⋅ft
Second stage 55°
expand_moreInjection pump
expand_moreAll other modifications
High-pressure pump 14.75 lbf⋅ft
expand_moreInjection pump pulley
Wheel 30.98 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
expand_moreAll Ford diesel straight-4 2.2 L Q4BA engines
At the exhaust manifold 19.18 lbf⋅ft
expand_moreAll other modifications
At the bracket 11.06 lbf⋅ft
On exhaust manifold 18.44 lbf⋅ft
Turbocharger bracket 11.06 lbf⋅ft
expand_moreTurbocharger oil feed line
At the turbocharger 20.65 lbf⋅ft
On the engine block 29.5 lbf⋅ft
Replace filter.
Turbocharger oil return line 7.38 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12) 7.38 lbf⋅ft
Replace screws.
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12) 7.38 lbf⋅ft
Replace screws.
expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)
M6 7.38 lbf⋅ft
M8 16.96 lbf⋅ft
2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9) 7.38 lbf⋅ft
2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP engine (2009.3–2014.9) 7.38 lbf⋅ft
2.0 LPG with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.7–2014.9) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9) 7.38 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP engine (2007.3–2014.9) 7.38 lbf⋅ft
expand_more2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10)
First stage 3.69 lbf⋅ft
Second stage 11.8 lbf⋅ft
2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9) 7.38 lbf⋅ft
All other modifications 11.8 lbf⋅ft
expand_moreCoolant pump pulley
All Ford diesel straight-4 1.8 L FFBA engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 16.96 lbf⋅ft
All Ford gasoline straight-4 1.6 L PNBA engines 19.91 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 16.96 lbf⋅ft
All Ford gasoline straight-4 1.6 L RHBA engines 19.91 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)
expand_moreScrews 1 – 16
Figure 5. Cylinder head, Camshaft bearing, 1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12), Screws 1 – 16.
Figure 5. Cylinder head, Camshaft bearing, 1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12), Screws 1 – 16.
First stage 5.16 lbf⋅ft
See figure 5.
Third stage 45°
expand_moreScrews 17 – 20
Second stage 7.38 lbf⋅ft
expand_moreScrews 17 + 19
Fourth stage 70°
expand_moreScrews 18 + 20
Fifth stage 53°
expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)
expand_moreScrews 1 – 16
First stage 5.16 lbf⋅ft
See figure 5.
Third stage 45°
expand_moreScrews 17 – 20
Second stage 7.38 lbf⋅ft
expand_moreScrews 17 + 19
Fourth stage 70°
expand_moreScrews 18 + 20
Fifth stage 53°
1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12) 14.75 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12) 14.75 lbf⋅ft
1.8 TDCi with diesel straight-4 1.8 L 99 HP engine (2007.3–2012.12) 14.75 lbf⋅ft
expand_more2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9)
First stage 5.16 lbf⋅ft
Second stage 11.8 lbf⋅ft
Figure 6. Cylinder head, Camshaft bearing.
Figure 6. Cylinder head, Camshaft bearing.
2.0 TDCi with diesel straight-4 2.0 L 129 HP engine (2007.3–2012.12) 7.38 lbf⋅ft
See figure 6.
expand_more2.0 TDCi with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.3–2014.9)
With exhaust gas norm EURO 4 7.38 lbf⋅ft
Tighten in several steps. See figure 6.
With exhaust gas norm EURO 5 8.11 lbf⋅ft
See figure 6.
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)
First stage 5.16 lbf⋅ft
Second stage 11.8 lbf⋅ft
Figure 7. Cylinder head, Camshaft bearing.
Figure 7. Cylinder head, Camshaft bearing.
2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10) 8.11 lbf⋅ft
See figure 7.
expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)
Bearing casing 12.54 lbf⋅ft
helically from the inside out
expand_moreAll other modifications
Figure 8. Cylinder head, Camshaft bearing, All other modifications.
Figure 8. Cylinder head, Camshaft bearing, All other modifications.
With exhaust gas norm EURO 5 8.11 lbf⋅ft
Tighten in several steps. See figure 8.
expand_moreCylinder head screws
expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)
Figure 9. Cylinder head, Cylinder head screws, 1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12).
Figure 9. Cylinder head, Cylinder head screws, 1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12).
First stage 3.69 lbf⋅ft
Use new screws. See figure 9.
Second stage 11.06 lbf⋅ft
Third stage 25.81 lbf⋅ft
Fourth stage 75°
expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)
First stage 3.69 lbf⋅ft
Use new screws. See figure 9.
Second stage 11.06 lbf⋅ft
Third stage 25.81 lbf⋅ft
Fourth stage 75°
expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)
expand_moreM12
Figure 10. Cylinder head, Cylinder head screws, 1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12), M12.
Figure 10. Cylinder head, Cylinder head screws, 1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12), M12.
First stage 14.75 lbf⋅ft
Replace screws. See figure 10.
Second stage 39.83 lbf⋅ft
Third stage 90°
expand_moreM12 × 137 screws
Fourth stage 70°
expand_moreM12 × 177 screws
Fourth stage 90°
expand_more2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9)
Figure 11. Cylinder head, Cylinder head screws, 2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9).
Figure 11. Cylinder head, Cylinder head screws, 2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9).
First stage 3.69 lbf⋅ft
Replace screws. See figure 11.
Second stage 11.06 lbf⋅ft
Third stage 33.19 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_more2.0 TDCi with diesel straight-4 2.0 L 129 HP engine (2007.3–2012.12)
Figure 12. Cylinder head, Cylinder head screws, 2.0 TDCi with diesel straight-4 2.0 L 129 HP engine (2007.3–2012.12).
Figure 12. Cylinder head, Cylinder head screws, 2.0 TDCi with diesel straight-4 2.0 L 129 HP engine (2007.3–2012.12).
First stage 44.25 lbf⋅ft
Replace screws. See figure 12.
Second stage 220°
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)
Figure 13. Cylinder head, Cylinder head screws, 2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9).
Figure 13. Cylinder head, Cylinder head screws, 2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9).
First stage 3.69 lbf⋅ft
Replace screws. See figure 13.
Second stage 11.06 lbf⋅ft
Third stage 33.19 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_more2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10)
Figure 14. Cylinder head, Cylinder head screws, 2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10).
Figure 14. Cylinder head, Cylinder head screws, 2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10).
First stage 14.75 lbf⋅ft
Use new screws. See figure 14.
Second stage 44.25 lbf⋅ft
Third stage 220°
expand_more2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9)
Figure 15. Cylinder head, Cylinder head screws, 2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9).
Figure 15. Cylinder head, Cylinder head screws, 2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9).
First stage 3.69 lbf⋅ft
Use new screws. See figure 15.
Second stage 11.06 lbf⋅ft
Third stage 33.19 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)
Figure 16. Cylinder head, Cylinder head screws, 2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12).
Figure 16. Cylinder head, Cylinder head screws, 2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12).
First stage 14.75 lbf⋅ft
Replace screws. See figure 16.
Second stage 44.25 lbf⋅ft
Third stage 130°
expand_moreAll other modifications
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 220°
expand_moreValve cover
All Ford diesel straight-4 2.0 L AZBA engines 6.64 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L KLBA engines
Figure 17. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L KLBA.
Figure 17. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L KLBA.
With exhaust gas norm EURO 5 7.38 lbf⋅ft
See figure 17.
All Ford gasoline straight-4 1.6 L PNBA engines 6.64 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 6.64 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L QXBB engines
Figure 18. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L QXBB.
Figure 18. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L QXBB.
With exhaust gas norm EURO 4 6.64 lbf⋅ft
See figure 18.
Figure 19. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L QXBB.
Figure 19. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L QXBB.
With exhaust gas norm EURO 5 7.38 lbf⋅ft
See figure 19.
expand_moreAll Ford diesel straight-4 1.8 L QYBA engines
First stage 2.21 lbf⋅ft
Second stage 3.69 lbf⋅ft
All Ford gasoline straight-4 1.6 L RHBA engines 6.64 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreAll Ford diesel straight-4 1.8 L QYBA engines
First stage 19.91 lbf⋅ft
Use new screws.
Second stage 60°
Third stage 20°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 70°
expand_moreCrankshaft central screws
expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)
expand_moreM12 × 44,5 screws
First stage 29.5 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreM14 × 80 screws
expand_moreFirst stage
First step 73.76 lbf⋅ft
Use new screw.
Second step 90°
Second stage Wait 10 seconds.
Third stage 15°
expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)
expand_moreM12 × 44,5 screws
First stage 29.5 lbf⋅ft
Use new screw.
Second stage 90°
expand_moreM14 × 80 screws
expand_moreFirst stage
First step 73.76 lbf⋅ft
Use new screw.
Second step 90°
Second stage Wait 10 seconds.
Third stage 15°
expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)
First stage 73.76 lbf⋅ft
Use new screw.
Second stage 180°
expand_more2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9)
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
expand_more2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10)
First stage 51.63 lbf⋅ft
Use new screw.
Second stage 82°
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12) 132.76 lbf⋅ft
Use new screws.
expand_moreAll other modifications
First stage 51.63 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreDrive plate
expand_moreAll Ford gasoline straight-4 2.3 L SEBA engines
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 48.68 lbf⋅ft
expand_moreFlywheel
expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)
First stage 22.13 lbf⋅ft
Second stage 80°
expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)
First stage 22.13 lbf⋅ft
Second stage 80°
expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 45°
expand_more2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 129 HP engine (2007.3–2012.12) 35.4 lbf⋅ft
Replace screws.
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
expand_more2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10)
First stage 24.34 lbf⋅ft
Second stage 34°
expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)
First stage 33.19 lbf⋅ft
Replace screws.
Second stage 65°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 35.4 lbf⋅ft
expand_moreFlywheel cover
2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10) 35.4 lbf⋅ft
expand_moreMain bearing
expand_moreAll Ford diesel straight-4 2.0 L AZBA engines
First stage 22.13 lbf⋅ft
Second stage 63°
expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines
expand_moreM10
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 33.19 lbf⋅ft
cross-wise from inside to outside
Fifth stage 90°
expand_moreM8
Third stage 17.7 lbf⋅ft
Replace screws.
expand_moreM7
Fourth stage 12.54 lbf⋅ft
Replace screws.
expand_moreAll Ford diesel straight-4 2.2 L Q4BA engines
First stage 22.13 lbf⋅ft
Second stage 82°
Balance shaft module 16.23 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L QXBB engines
expand_moreWith exhaust gas norm EURO 4
First stage 22.13 lbf⋅ft
Second stage 63°
expand_moreWith exhaust gas norm EURO 5
First stage 22.13 lbf⋅ft
Second stage 82°
expand_moreAll Ford diesel straight-4 1.8 L QYBA engines
First stage 33.19 lbf⋅ft
Use new screws.
expand_moreSecond stage
First step 51.63 lbf⋅ft
Second step 60°
expand_moreAll other modifications
expand_moreWith exhaust gas norm EURO 5
First stage 22.13 lbf⋅ft
Second stage 82°
expand_moreVibration damper
expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)
First stage 18.44 lbf⋅ft
Second stage 60°
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
All Ford gasoline straight-5 2.5 L HUBA engines 18.44 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 44.25 lbf⋅ft
All other modifications 41.3 lbf⋅ft
Camshaft timing chain guide rail 7.38 lbf⋅ft
expand_moreCamshaft timing chain tensioner
All Ford diesel straight-4 2.0 L AZBC engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L KLBA engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L LPBA engines 4.43 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L QXBB engines
With exhaust gas norm EURO 4 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L TYBA engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L UKBA engines 4.43 lbf⋅ft
All Ford diesel straight-4 2.0 L UKBB engines 4.43 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreCamshaft timing gear
expand_moreAll Ford diesel straight-4 2.0 L AZBA engines
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 60°
All Ford diesel straight-4 1.8 L FFBA engines 36.88 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 36.88 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 36.88 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 60°
Chain tensioner 7.38 lbf⋅ft
Control drive chain guide rail 16.96 lbf⋅ft
expand_moreControl drive chain tensioner
All Ford diesel straight-4 1.8 L FFBA engines 47.94 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 47.94 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 47.94 lbf⋅ft
Control drive sprocket wheel 17.7 lbf⋅ft
expand_moreInlet camshaft wheel
expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines
Central screws 88.51 lbf⋅ft
Locking screws 25.81 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.6 L PNBA engines
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
Locking screws 11.8 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.6 L RHBA engines
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
Locking screws 11.8 lbf⋅ft
All other modifications 53.1 lbf⋅ft
Oil pump drive chain tensioner 7.38 lbf⋅ft
expand_moreOutlet camshaft wheel
expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines
Central screws 88.51 lbf⋅ft
Locking screws 25.81 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.6 L PNBA engines
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
Locking screws 11.8 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.6 L RHBA engines
expand_moreCentral screws
First stage 18.44 lbf⋅ft
Second stage 75°
Locking screws 11.8 lbf⋅ft
All other modifications 53.1 lbf⋅ft
expand_moreTiming case cover
expand_moreAll Ford diesel straight-4 1.8 L QYBA engines
M6 7.38 lbf⋅ft
M8 16.96 lbf⋅ft
expand_moreAll other modifications
M10 35.4 lbf⋅ft
M6 7.38 lbf⋅ft
expand_moreToothed belt guard
All Ford gasoline straight-5 2.5 L HUBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.6 L PNBA engines 6.64 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 3.69 lbf⋅ft
All Ford gasoline straight-4 1.6 L RHBA engines 6.64 lbf⋅ft
All other modifications 5.16 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Ford gasoline straight-4 1.6 L PNBA engines 6.64 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 3.69 lbf⋅ft
All Ford gasoline straight-4 1.6 L RHBA engines 6.64 lbf⋅ft
All other modifications 5.16 lbf⋅ft
expand_moreToothed belt guard at the top
All Ford diesel straight-4 2.2 L Q4BA engines 3.69 lbf⋅ft
All other modifications 5.16 lbf⋅ft
expand_moreToothed belt tensioning roller
All Ford diesel straight-4 1.8 L FFBA engines 36.88 lbf⋅ft
All Ford gasoline straight-5 2.5 L HUBA engines 18.44 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 36.88 lbf⋅ft
All Ford gasoline straight-4 1.6 L PNBA engines 14.75 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 18.44 lbf⋅ft
Replace screws.
All Ford diesel straight-4 1.8 L QYBA engines 36.88 lbf⋅ft
All Ford gasoline straight-4 1.6 L RHBA engines 14.75 lbf⋅ft
All other modifications 15.49 lbf⋅ft
Toothed belt tightener 14.75 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All Ford diesel straight-4 1.8 L FFBA engines 16.96 lbf⋅ft
expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines
On engine sump 12.54 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 16.96 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 14.75 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 16.96 lbf⋅ft
All other modifications 40.57 lbf⋅ft
expand_moreOil drain plug
1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12) 19.91 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12) 19.91 lbf⋅ft
2.0 LPG with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.7–2014.9) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9) 18.44 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP engine (2007.3–2014.9) 18.44 lbf⋅ft
2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10) 14.75 lbf⋅ft
2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9) 18.44 lbf⋅ft
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12) 28.03 lbf⋅ft
All other modifications 25.81 lbf⋅ft
expand_moreOil filter
expand_more2.0 LPG with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.7–2014.9)
Oil filter cover 12.54 lbf⋅ft
expand_moreOil filter housing
expand_more2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9)
On the engine block 18.44 lbf⋅ft
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)
On the engine block 18.44 lbf⋅ft
expand_more2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10)
Oil filter cover 11.8 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_more2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9)
Oil filter cover 13.28 lbf⋅ft
On the engine block 18.44 lbf⋅ft
expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)
Oil filter cover 18.44 lbf⋅ft
On the engine block 11.8 lbf⋅ft
expand_moreAll other modifications
On the engine block 14.75 lbf⋅ft
expand_moreOil pump
1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12) 6.64 lbf⋅ft
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12) 6.64 lbf⋅ft
expand_more2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9)
First stage 7.38 lbf⋅ft
Second stage 16.96 lbf⋅ft
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)
First stage 7.38 lbf⋅ft
Second stage 16.96 lbf⋅ft
expand_more2.2 TDCi with diesel straight-4 2.2 L 173 HP at 3500 RPM, 400 N⋅m at 1750 RPM engine (2008.3–2010.10)
First stage 5.16 lbf⋅ft
Second stage 6.64 lbf⋅ft
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12) 4.43 lbf⋅ft
All other modifications 11.8 lbf⋅ft
Oil pump chain wheel 18.44 lbf⋅ft
expand_moreOil sump
expand_moreAll Ford diesel straight-4 2.0 L AZBA engines
At the gearbox 35.4 lbf⋅ft
Otherwise 11.8 lbf⋅ft
All Ford gasoline straight-5 2.5 L HUBA engines 12.54 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L KLBA engines
expand_moreWith exhaust gas norm EURO 5
Oil sump lower part 6.64 lbf⋅ft
Tighten in several steps.
Oil sump top part 11.8 lbf⋅ft
Tighten in several steps.
expand_moreAll Ford gasoline straight-4 1.6 L PNBA engines
First stage 7.38 lbf⋅ft
Second stage 14.75 lbf⋅ft
At the gearbox 34.67 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.2 L Q4BA engines
Oil sump lower part 6.64 lbf⋅ft
Oil sump top part 11.8 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L QXBB engines
With exhaust gas norm EURO 4 11.8 lbf⋅ft
expand_moreWith exhaust gas norm EURO 5
Oil sump lower part 6.64 lbf⋅ft
Tighten in several steps.
Oil sump top part 11.8 lbf⋅ft
Tighten in several steps.
expand_moreAll Ford diesel straight-4 1.8 L QYBA engines
First stage 4.43 lbf⋅ft
Second stage 10.33 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.6 L RHBA engines
First stage 7.38 lbf⋅ft
Second stage 14.75 lbf⋅ft
At the gearbox 34.67 lbf⋅ft
All Ford gasoline straight-4 2.3 L SEBA engines 18.44 lbf⋅ft
expand_moreAll other modifications
At the gearbox 29.5 lbf⋅ft
Otherwise 18.44 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
All Ford diesel straight-4 2.0 L AZBC engines 1.48 lbf⋅ft
All Ford diesel straight-4 1.8 L FFBA engines 7.38 lbf⋅ft
All Ford gasoline straight-5 2.5 L HUBA engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 7.38 lbf⋅ft
All Ford diesel straight-4 2.0 L KLBA engines 1.48 lbf⋅ft
All Ford diesel straight-4 2.0 L LPBA engines 1.48 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 2.95 lbf⋅ft
All Ford diesel straight-4 2.0 L QXBA engines 1.48 lbf⋅ft
All Ford diesel straight-4 2.0 L QXBB engines 1.48 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 7.38 lbf⋅ft
All Ford diesel straight-4 2.0 L TYBA engines 1.48 lbf⋅ft
All Ford diesel straight-4 2.0 L UFBA engines 1.48 lbf⋅ft
All Ford diesel straight-4 2.0 L UFBB engines 1.48 lbf⋅ft
All Ford diesel straight-4 2.0 L UKBA engines 1.48 lbf⋅ft
All Ford diesel straight-4 2.0 L UKBB engines 1.48 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCrankshaft sensor
All Ford diesel straight-4 2.0 L AZBA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.8 L FFBA engines 4.43 lbf⋅ft
expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines
Nuts 7.38 lbf⋅ft
On the engine block 12.54 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 4.43 lbf⋅ft
All Ford gasoline straight-4 1.6 L PNBA engines 5.9 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 5.9 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 4.43 lbf⋅ft
All Ford gasoline straight-4 1.6 L RHBA engines 5.9 lbf⋅ft
All other modifications 5.16 lbf⋅ft
Exhaust gas temperature sensor 22.13 lbf⋅ft
expand_moreGlow plugs
All Ford diesel straight-4 2.0 L AZBA engines 7.38 lbf⋅ft
All Ford diesel straight-4 1.8 L FFBA engines 11.06 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 11.06 lbf⋅ft
All Ford diesel straight-4 2.2 L Q4BA engines 5.9 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L QXBB engines
With exhaust gas norm EURO 4 7.38 lbf⋅ft
With exhaust gas norm EURO 5 4.43 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 11.06 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreKnock sensor
All other modifications 14.75 lbf⋅ft
expand_moreLambda sensor
All Ford gasoline straight-4 1.6 L PNBA engines 30.98 lbf⋅ft
All Ford gasoline straight-4 1.6 L RHBA engines 30.98 lbf⋅ft
All other modifications 34.67 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
All Ford diesel straight-4 1.8 L FFBA engines 20.65 lbf⋅ft
expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines
expand_moreOn the engine block
expand_moreM10
First stage 25.81 lbf⋅ft
Second stage 75°
expand_moreM8
First stage 11.06 lbf⋅ft
Second stage 90°
All Ford diesel straight-4 1.8 L KHBA engines 20.65 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.2 L Q4BA engines
M10 44.25 lbf⋅ft
M12 59 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 20.65 lbf⋅ft
All other modifications 41.3 lbf⋅ft
expand_moreEngine mounting
expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)
On chassis 66.38 lbf⋅ft
On engine bracket 59 lbf⋅ft
expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)
On chassis 66.38 lbf⋅ft
On engine bracket 59 lbf⋅ft
expand_more2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9)
On chassis 66.38 lbf⋅ft
On engine bracket 59 lbf⋅ft
Replace nuts.
expand_more2.0 TDCi with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.3–2014.9)
expand_moreOn chassis
Right 66.38 lbf⋅ft
expand_moreOn engine bracket
Right 98.1 lbf⋅ft
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)
On chassis 66.38 lbf⋅ft
On engine bracket 59 lbf⋅ft
Replace nuts.
expand_more2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9)
expand_moreOn chassis
Right 66.38 lbf⋅ft
expand_moreOn engine bracket
Right 59 lbf⋅ft
expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)
On engine bracket 59 lbf⋅ft
On engine mounting 59 lbf⋅ft
expand_moreAll other modifications
On chassis 66.38 lbf⋅ft
On engine bracket 98.1 lbf⋅ft
expand_moreSubframe
expand_moreOn chassis
First stage 110.63 lbf⋅ft
Second stage 90°
expand_moreSubframe stiffening plate
expand_moreOn chassis
M8 22.13 lbf⋅ft
expand_moreTorque arm
At the subframe 59 lbf⋅ft
Onto torque support bracket 59 lbf⋅ft
expand_moreTorque support bracket
expand_more2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9)
At the gearbox 35.4 lbf⋅ft
expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)
At the gearbox 35.4 lbf⋅ft
expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)
On the engine block 35.4 lbf⋅ft
All other modifications 59 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2009.3–2014.9) 35.4 lbf⋅ft
2.0 Flexifuel with gasoline straight-4 2.0 L 143 HP engine (2009.3–2014.9) 35.4 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9) 35.4 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9) 35.4 lbf⋅ft
2.0 with gasoline straight-4 2.0 L 143 HP engine (2007.3–2014.9) 35.4 lbf⋅ft
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12) 20.65 lbf⋅ft
expand_moreAll other modifications
At the bracket 17.7 lbf⋅ft
Clamps at the turbocharger 17.7 lbf⋅ft
Replace clamps.
On particle filter 35.4 lbf⋅ft
Catalytic converter bracket 17.7 lbf⋅ft
Diesel particulate filter 35.4 lbf⋅ft
expand_moreExhaust manifold
All Ford diesel straight-4 2.0 L AZBA engines 22.13 lbf⋅ft
All Ford diesel straight-4 1.8 L FFBA engines 14.75 lbf⋅ft
All Ford gasoline straight-5 2.5 L HUBA engines 17.7 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 14.75 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L KLBA engines
With exhaust gas norm EURO 5 14.75 lbf⋅ft
Tighten in several steps.
All Ford diesel straight-4 2.2 L Q4BA engines 18.44 lbf⋅ft
Tighten new nuts evenly in several steps.
expand_moreAll Ford diesel straight-4 2.0 L QXBB engines
With exhaust gas norm EURO 4 22.13 lbf⋅ft
Tighten in several steps.
With exhaust gas norm EURO 5 14.75 lbf⋅ft
Tighten in several steps.
All Ford diesel straight-4 1.8 L QYBA engines 14.75 lbf⋅ft
All other modifications 40.57 lbf⋅ft
Exhaust pipe 35.4 lbf⋅ft
Exhaust system to catalytic converter
expand_moreFuel supply
expand_moreFuel filter bracket
All Ford diesel straight-4 1.8 L FFBA engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.8 L KHBA engines 16.96 lbf⋅ft
All Ford diesel straight-4 1.8 L QYBA engines 16.96 lbf⋅ft
All Ford gasoline straight-4 2.3 L SEBA engines 12.54 lbf⋅ft
expand_moreFuel lines
expand_moreIgnition system
expand_moreSpark plugs
All Ford gasoline straight-5 2.5 L HUBA engines 20.65 lbf⋅ft
All Ford gasoline straight-4 1.6 L PNBA engines 11.06 lbf⋅ft
All Ford gasoline straight-4 1.6 L RHBA engines 11.06 lbf⋅ft
All other modifications 8.85 lbf⋅ft
expand_moreStart system
expand_moreStarter
All Ford gasoline straight-5 2.5 L HUBA engines 36.88 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L KLBA engines
With exhaust gas norm EURO 5 25.81 lbf⋅ft
All other modifications 29.5 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Ford Mondeo Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Table of Contents

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Mondeo Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Ford Mondeo Wagon you're not only saving money, but also also improving your technical skills and learning something new.

Ford Mondeo Wagon Third generation (MK4) model years

Units:
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