2007 Ford Mondeo Wagon engine fastener tightening specifications

expand_moreAir intake system

expand_moreIntake manifold

Figure 1. Air intake system, Intake manifold.


All Ford diesel straight-4 2.0 L AZBA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 1.
All Ford diesel straight-4 1.8 L FFBA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford gasoline straight-5 2.5 L HUBA engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLBA engines

Figure 2. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L KLBA.


With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 2.

expand_moreAll Ford diesel straight-4 2.0 L QXBB engines

Figure 3. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L QXBB.


With exhaust gas norm EURO 4	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in several steps. See figure 3.
Figure 4. Air intake system, Intake manifold, Ford diesel straight-4 2.0 L QXBB.
With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in several steps. See figure 4.


All Ford diesel straight-4 1.8 L QYBA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All Ford diesel straight-4 1.8 L FFBA engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Auxiliary drive belt tensioner	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor


All Ford diesel straight-4 2.0 L AZBA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


All Ford gasoline straight-5 2.5 L HUBA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Air-conditioning compressor pressure line	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAlternator


1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
1.8 TDCi with diesel straight-4 1.8 L 99 HP engine (2007.3–2012.12)	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreGenerator bracket


All Ford gasoline straight-5 2.5 L HUBA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAll Ford diesel straight-4 1.8 L QYBA engines


M7	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_morePower steering pump bracket


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreHydraulic lines at the servo-steering pump


All Ford diesel straight-4 1.8 L FFBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreServo pump pulley


All Ford gasoline straight-5 2.5 L HUBA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford gasoline straight-4 2.3 L SEBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreServo steering pump


All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreVacuum pump


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)


Fuel lines	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP engine (2007.3–2014.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreHigh-pressure pump


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection hoses

expand_moreAll Ford diesel straight-4 2.0 L AZBA engines


First stage	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L QXBB engines


With exhaust gas norm EURO 4	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Tighten in several steps.
With exhaust gas norm EURO 5	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten in several steps.

expand_moreAll Ford diesel straight-4 1.8 L QYBA engines


On injector	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


With exhaust gas norm EURO 5	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten in several steps.

expand_moreInjection nozzle (injector)

expand_moreAll Ford diesel straight-4 2.0 L AZBA engines

expand_moreNuts


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45°45°45°


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


All Ford gasoline straight-5 2.5 L HUBA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L QXBB engines

expand_moreWith exhaust gas norm EURO 4


Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreWith exhaust gas norm EURO 4, nuts


First stage	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Second stage	45°45°45°

expand_moreWith exhaust gas norm EURO 5


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	55°55°55°

expand_moreAll Ford diesel straight-4 1.8 L QYBA engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	90°90°90°
Fuel lines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	55°55°55°

expand_moreInjection pump

expand_moreAll other modifications


High-pressure pump	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection pump pulley


Wheel	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreAll other modifications


At the bracket	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
On exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Turbocharger bracket	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreTurbocharger oil feed line


At the turbocharger	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace filter.


Turbocharger oil return line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system

expand_moreCoolant pump


1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.

expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP engine (2007.3–2014.9)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreCoolant pump pulley


All Ford diesel straight-4 1.8 L FFBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford gasoline straight-4 1.6 L PNBA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford gasoline straight-4 1.6 L RHBA engines	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)

expand_moreScrews 1 – 16

Figure 5. Cylinder head, Camshaft bearing, 1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12), Screws 1 – 16.


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
See figure 5.
Third stage	45°45°45°

expand_moreScrews 17 – 20


Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreScrews 17 + 19


Fourth stage	70°70°70°

expand_moreScrews 18 + 20


Fifth stage	53°53°53°

expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)

expand_moreScrews 1 – 16


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
See figure 5.
Third stage	45°45°45°

expand_moreScrews 17 – 20


Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreScrews 17 + 19


Fourth stage	70°70°70°

expand_moreScrews 18 + 20


Fifth stage	53°53°53°


1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.8 TDCi with diesel straight-4 1.8 L 99 HP engine (2007.3–2012.12)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Figure 6. Cylinder head, Camshaft bearing.
2.0 TDCi with diesel straight-4 2.0 L 129 HP engine (2007.3–2012.12)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 6.

expand_more2.0 TDCi with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.3–2014.9)


With exhaust gas norm EURO 4	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in several steps. See figure 6.

With exhaust gas norm EURO 5	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
See figure 6.

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)


Bearing casing	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
helically from the inside out

expand_moreAll other modifications


With exhaust gas norm EURO 5	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Tighten in several steps. See figure 6.

expand_moreCylinder head screws

expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)

Figure 7. Cylinder head, Cylinder head screws, 1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12).


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Use new screws. See figure 7.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Fourth stage	75°75°75°

expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Use new screws. See figure 7.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Fourth stage	75°75°75°

expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)

expand_moreM12

Figure 8. Cylinder head, Cylinder head screws, 1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12), M12.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 8.
Second stage	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Third stage	90°90°90°

expand_moreM12 × 137 screws


Fourth stage	70°70°70°

expand_moreM12 × 177 screws


Fourth stage	90°90°90°

expand_more2.0 TDCi with diesel straight-4 2.0 L 129 HP engine (2007.3–2012.12)

Figure 9. Cylinder head, Cylinder head screws, 2.0 TDCi with diesel straight-4 2.0 L 129 HP engine (2007.3–2012.12).


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws. See figure 9.
Second stage	220°220°220°

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)

Figure 10. Cylinder head, Cylinder head screws, 2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9).


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws. See figure 10.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_more2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9)

Figure 11. Cylinder head, Cylinder head screws, 2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9).


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Use new screws. See figure 11.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)

Figure 12. Cylinder head, Cylinder head screws, 2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12).


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 12.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	130°130°130°

expand_moreAll other modifications


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	220°220°220°

expand_moreValve cover


All Ford diesel straight-4 2.0 L AZBA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLBA engines

Figure 13. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L KLBA.


With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 13.


All Ford gasoline straight-4 1.6 L PNBA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L QXBB engines

Figure 14. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L QXBB.


With exhaust gas norm EURO 4	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 14.
Figure 15. Cylinder head, Valve cover, Ford diesel straight-4 2.0 L QXBB.
With exhaust gas norm EURO 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 15.

expand_moreAll Ford diesel straight-4 1.8 L QYBA engines


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m


All Ford gasoline straight-4 1.6 L RHBA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll Ford diesel straight-4 1.8 L QYBA engines


First stage	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Use new screws.
Second stage	60°60°60°
Third stage	20°20°20°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	70°70°70°

expand_moreCrankshaft central screws

expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)

expand_moreM12 × 44,5 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreM14 × 80 screws

expand_moreFirst stage


First step	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second step	90°90°90°


Second stage	Wait 10 seconds.
Third stage	15°15°15°

expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)

expand_moreM12 × 44,5 screws


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use new screw.
Second stage	90°90°90°

expand_moreM14 × 80 screws

expand_moreFirst stage


First step	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second step	90°90°90°


Second stage	Wait 10 seconds.
Third stage	15°15°15°

expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Use new screw.
Second stage	180°180°180°

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°


2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Use new screws.

expand_moreAll other modifications


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreDrive plate

expand_moreAll Ford gasoline straight-4 2.3 L SEBA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	48.68 lbf⋅ft48.68 lbf⋅ft66 N⋅m

expand_moreFlywheel

expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	80°80°80°

expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	80°80°80°

expand_more1.8 TDCi with diesel straight-4 1.8 L 123 HP engine (2007.6–2012.12)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	45°45°45°


2.0 TDCi with diesel straight-4 2.0 L 129 HP engine (2007.3–2012.12)	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Replace screws.

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m

expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	65°65°65°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreMain bearing

expand_moreAll Ford diesel straight-4 2.0 L AZBA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	63°63°63°

expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines

expand_moreM10


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
cross-wise from inside to outside
Fifth stage	90°90°90°

expand_moreM8


Third stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace screws.

expand_moreM7


Fourth stage	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m
Replace screws.

expand_moreAll Ford diesel straight-4 2.0 L QXBB engines

expand_moreWith exhaust gas norm EURO 4


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	63°63°63°

expand_moreWith exhaust gas norm EURO 5


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	82°82°82°

expand_moreAll Ford diesel straight-4 1.8 L QYBA engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws.

expand_moreSecond stage


First step	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second step	60°60°60°

expand_moreAll other modifications

expand_moreWith exhaust gas norm EURO 5


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	82°82°82°

expand_moreVibration damper

expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All Ford gasoline straight-5 2.5 L HUBA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m


Camshaft timing chain guide rail	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing chain tensioner


All Ford diesel straight-4 2.0 L AZBC engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford diesel straight-4 2.0 L KLBA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford diesel straight-4 2.0 L LPBA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L QXBB engines


With exhaust gas norm EURO 4	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


All Ford diesel straight-4 2.0 L TYBA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford diesel straight-4 2.0 L UKBA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford diesel straight-4 2.0 L UKBB engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCamshaft timing gear

expand_moreAll Ford diesel straight-4 2.0 L AZBA engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	60°60°60°


All Ford diesel straight-4 1.8 L FFBA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	60°60°60°


Chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Control drive chain guide rail	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreControl drive chain tensioner


All Ford diesel straight-4 1.8 L FFBA engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m


Control drive sprocket wheel	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreInlet camshaft wheel

expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines


Central screws	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll Ford gasoline straight-4 1.6 L PNBA engines

expand_moreCentral screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	75°75°75°


Locking screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford gasoline straight-4 1.6 L RHBA engines

expand_moreCentral screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	75°75°75°


Locking screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


All other modifications	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m


Oil pump drive chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOutlet camshaft wheel

expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines


Central screws	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Locking screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAll Ford gasoline straight-4 1.6 L PNBA engines

expand_moreCentral screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	75°75°75°


Locking screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll Ford gasoline straight-4 1.6 L RHBA engines

expand_moreCentral screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	75°75°75°


Locking screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


All other modifications	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m

expand_moreTiming case cover

expand_moreAll Ford diesel straight-4 1.8 L QYBA engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


M10	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard


All Ford gasoline straight-5 2.5 L HUBA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-4 1.6 L PNBA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.6 L RHBA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt guard at the bottom


All Ford gasoline straight-4 1.6 L PNBA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford gasoline straight-4 1.6 L RHBA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt guard at the top


All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt tensioning roller


All Ford diesel straight-4 1.8 L FFBA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford gasoline straight-5 2.5 L HUBA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford gasoline straight-4 1.6 L PNBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Ford gasoline straight-4 1.6 L RHBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m


Toothed belt tightener	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


All Ford diesel straight-4 1.8 L FFBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines


On engine sump	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


All Ford diesel straight-4 1.8 L KHBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreOil drain plug


1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP engine (2007.3–2014.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOil filter housing

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)


On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9)


Oil filter cover	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAll other modifications


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump


1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


Oil pump chain wheel	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump

expand_moreAll Ford diesel straight-4 2.0 L AZBA engines


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Otherwise	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


All Ford gasoline straight-5 2.5 L HUBA engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLBA engines

expand_moreWith exhaust gas norm EURO 5


Oil sump lower part	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in several steps.
Oil sump top part	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Tighten in several steps.

expand_moreAll Ford gasoline straight-4 1.6 L PNBA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
At the gearbox	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L QXBB engines


With exhaust gas norm EURO 4	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreWith exhaust gas norm EURO 5


Oil sump lower part	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in several steps.
Oil sump top part	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Tighten in several steps.

expand_moreAll Ford diesel straight-4 1.8 L QYBA engines


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreAll Ford gasoline straight-4 1.6 L RHBA engines


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
At the gearbox	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m


All Ford gasoline straight-4 2.3 L SEBA engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Ford diesel straight-4 2.0 L AZBC engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 1.8 L FFBA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford gasoline straight-5 2.5 L HUBA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 2.0 L KLBA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L LPBA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L QXBA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L QXBB engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 2.0 L TYBA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L UFBA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L UFBB engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L UKBA engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All Ford diesel straight-4 2.0 L UKBB engines	1.48 lbf⋅ft1.48 lbf⋅ft2 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCrankshaft sensor


All Ford diesel straight-4 2.0 L AZBA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 1.8 L FFBA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


All Ford diesel straight-4 1.8 L KHBA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford gasoline straight-4 1.6 L PNBA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Ford gasoline straight-4 1.6 L RHBA engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m


Exhaust gas temperature sensor	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreGlow plugs


All Ford diesel straight-4 2.0 L AZBA engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Ford diesel straight-4 1.8 L FFBA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L QXBB engines


With exhaust gas norm EURO 4	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
With exhaust gas norm EURO 5	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


All Ford diesel straight-4 1.8 L QYBA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreKnock sensor


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


All Ford gasoline straight-4 1.6 L PNBA engines	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
All Ford gasoline straight-4 1.6 L RHBA engines	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Ford diesel straight-4 1.8 L FFBA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAll Ford gasoline straight-5 2.5 L HUBA engines

expand_moreOn the engine block

expand_moreM10


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	75°75°75°

expand_moreM8


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	90°90°90°


All Ford diesel straight-4 1.8 L KHBA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	41.3 lbf⋅ft41.3 lbf⋅ft56 N⋅m

expand_moreEngine mounting

expand_more1.6 Ti with gasoline straight-4 1.6 L 109 HP at 6200 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2012.12)


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more1.6 Ti with gasoline straight-4 1.6 L 123 HP at 6300 RPM, 160 N⋅m at 4100 RPM engine (2007.3–2010.12)


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more2.0 TDCi with diesel straight-4 2.0 L 138 HP at 4000 RPM, 320 N⋅m at 1750 RPM engine (2007.3–2014.9)

expand_moreOn chassis


Right	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreOn engine bracket


Right	98.1 lbf⋅ft98.1 lbf⋅ft133 N⋅m

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace nuts.

expand_more2.3 with gasoline straight-4 2.3 L 158 HP engine (2007.7–2014.9)

expand_moreOn chassis


Right	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreOn engine bracket


Right	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)


On engine bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m
On engine mounting	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll other modifications


On chassis	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
On engine bracket	98.1 lbf⋅ft98.1 lbf⋅ft133 N⋅m

expand_moreSubframe

expand_moreOn chassis


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Second stage	90°90°90°

expand_moreSubframe stiffening plate

expand_moreOn chassis


M8	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreTorque arm


At the subframe	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Onto torque support bracket	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreTorque support bracket

expand_more2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)


At the gearbox	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_more2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)


On the engine block	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


All other modifications	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter


2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP at 6000 RPM engine (2007.3–2014.9)	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
2.0 with gasoline straight-4 2.0 L 143 HP engine (2007.3–2014.9)	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
2.5 with gasoline straight-5 2.5 L 217 HP at 5000 RPM, 320 N⋅m at 1500 RPM engine (2007.3–2012.12)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAll other modifications


At the bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Clamps at the turbocharger	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace clamps.
On particle filter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Catalytic converter bracket	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Diesel particulate filter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust manifold


All Ford diesel straight-4 2.0 L AZBA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Ford diesel straight-4 1.8 L FFBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-5 2.5 L HUBA engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLBA engines


With exhaust gas norm EURO 5	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten in several steps.

expand_moreAll Ford diesel straight-4 2.0 L QXBB engines


With exhaust gas norm EURO 4	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten in several steps.
With exhaust gas norm EURO 5	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten in several steps.


All Ford diesel straight-4 1.8 L QYBA engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


Exhaust pipe	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Exhaust system to catalytic converter

expand_moreFuel supply

expand_moreFuel filter bracket


All Ford diesel straight-4 1.8 L FFBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L KHBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 1.8 L QYBA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford gasoline straight-4 2.3 L SEBA engines	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreFuel lines

expand_moreIgnition system

expand_moreSpark plugs


All Ford gasoline straight-5 2.5 L HUBA engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Ford gasoline straight-4 1.6 L PNBA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford gasoline straight-4 1.6 L RHBA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreStart system

expand_moreStarter


All Ford gasoline straight-5 2.5 L HUBA engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreAll Ford diesel straight-4 2.0 L KLBA engines


With exhaust gas norm EURO 5	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

2007 Ford Mondeo Wagon Third generation (MK4) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2007 Ford Mondeo Wagon generations

Second generation (MK3)

Ford Mondeo Wagon Third generation (MK4) model years

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