in your garage to make future searches easy.

Condition Value
expand_moreAir intake system
expand_moreIntake manifold
All Ford gasoline straight-4 1.8 L CFBA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 13.28 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 13.28 lbf⋅ft
expand_moreAll Ford gasoline V6 2.5 L LCBD engines
Lower section of intake manifold 7.38 lbf⋅ft
Tighten in steps from inside to outside.
Upper section of intake manifold 7.38 lbf⋅ft
Tighten cross-wise.
expand_moreAll Ford gasoline V6 3.0 L MEBA engines
Lower section of intake manifold 7.38 lbf⋅ft
Upper section of intake manifold 7.38 lbf⋅ft
All other modifications 11.8 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Ford gasoline straight-4 1.8 L CFBA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 18.44 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 18.44 lbf⋅ft
All other modifications 31.72 lbf⋅ft
Air-conditioning compressor 18.44 lbf⋅ft
expand_moreAlternator
expand_moreAll other modifications
Nuts 34.67 lbf⋅ft
Screws 34.67 lbf⋅ft
expand_moreGenerator bracket
All Ford gasoline V6 2.5 L LCBD engines 18.44 lbf⋅ft
All other modifications 34.67 lbf⋅ft
expand_morePower steering pump bracket
All Ford gasoline V6 2.5 L LCBD engines 34.67 lbf⋅ft
expand_moreAll Ford gasoline V6 3.0 L MEBA engines
On the engine block 34.67 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreServo pump pulley
All Ford gasoline V6 2.5 L LCBD engines 18.44 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 18.44 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreServo steering pump
All Ford gasoline straight-4 1.8 L CFBA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 13.28 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 13.28 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 13.28 lbf⋅ft
expand_moreAll Ford gasoline V6 2.5 L LCBD engines
Nuts 7.38 lbf⋅ft
Screws 18.44 lbf⋅ft
expand_moreAll Ford gasoline V6 3.0 L MEBA engines
Nuts 7.38 lbf⋅ft
Screws 18.44 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Vacuum pump 16.23 lbf⋅ft
expand_moreCarburetion
expand_moreExhaust gas return cooler
At the bracket 7.38 lbf⋅ft
On exhaust manifold 27.29 lbf⋅ft
Replace sealing rings.
expand_moreFuel-distributing pipe
expand_more1.8 SCi with gasoline straight-4 1.8 L 129 HP at 6000 RPM, 175 N⋅m at 4250 RPM engine (2003.6–2007.3)
At the cylinder head 13.28 lbf⋅ft
Fuel lines 7.38 lbf⋅ft
2.5 V6 24V with gasoline V6 2.5 L 168 HP at 6000 RPM, 220 N⋅m at 4250 RPM engine (2000.10–2007.3) 7.38 lbf⋅ft
ST220 with gasoline V6 3.0 L 223 HP at 6150 RPM, 285 N⋅m at 4900 RPM engine (2002.4–2007.3) 7.38 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreHigh-pressure pump pulley
Wheel 23.6 lbf⋅ft
expand_moreInjection hoses
All Ford diesel straight-4 2.0 L FMBA engines 29.5 lbf⋅ft
All Ford diesel straight-4 2.0 L N7BA engines 29.5 lbf⋅ft
expand_moreAll other modifications
With common rail injection system 29.5 lbf⋅ft
With distributor injection pump 25.81 lbf⋅ft
expand_moreInjection nozzle (injector)
expand_more1.8 SCi with gasoline straight-4 1.8 L 129 HP at 6000 RPM, 175 N⋅m at 4250 RPM engine (2003.6–2007.3)
Retaining clamp 7.38 lbf⋅ft
2.0 TDCi (2000.10–2007.3) 34.67 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 129 HP at 330 RPM, 330 N⋅m at 1800 RPM engine (2001.10–2007.3) 34.67 lbf⋅ft
2.0 TDCi with diesel straight-4 2.0 L 129 HP at 330 RPM, 330 N⋅m at 1800 RPM engine (2001.10–2007.3) 34.67 lbf⋅ft
expand_moreAll other modifications
With common rail injection system 34.67 lbf⋅ft
With distributor injection pump 38.35 lbf⋅ft
expand_moreInjection pump
expand_moreAll Ford gasoline straight-4 1.8 L CFBA engines
At the cylinder head 18.44 lbf⋅ft
Fuel lines 22.13 lbf⋅ft
High-pressure pump 13.28 lbf⋅ft
expand_moreAll Ford diesel straight-4 2.0 L D5BA engines
High-pressure pump 24.34 lbf⋅ft
Otherwise 16.23 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Injection pump pulley 23.6 lbf⋅ft
expand_moreCharging
Turbocharger oil feed line 10.33 lbf⋅ft
Replace sealing rings.
Turbocharger oil return line 7.38 lbf⋅ft
Replace sealing rings.
expand_moreCooling system
expand_moreCoolant pump
All Ford gasoline straight-4 1.8 L CFBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 7.38 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 7.38 lbf⋅ft
expand_moreAll Ford gasoline V6 2.5 L LCBD engines
First stage 7.38 lbf⋅ft
Second stage 90°
expand_moreAll Ford gasoline V6 3.0 L MEBA engines
First stage 7.38 lbf⋅ft
Second stage 90°
All other modifications 17.7 lbf⋅ft
Coolant pump pulley 18.44 lbf⋅ft
Radiator mounting 18.44 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreAll Ford gasoline straight-4 1.8 L CFBA engines
First stage 5.16 lbf⋅ft
Second stage 11.8 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.8 L CGBA engines
First stage 5.16 lbf⋅ft
Second stage 11.8 lbf⋅ft
All Ford gasoline V6 2.5 L LCBD engines 7.38 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 7.38 lbf⋅ft
expand_moreAll other modifications
M6 screws 7.38 lbf⋅ft
M8 screws 16.96 lbf⋅ft
Tighten the screws evenly from inside to outside in several steps.
expand_moreCylinder head screws
expand_moreAll Ford gasoline straight-4 1.8 L CFBA engines
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 11.06 lbf⋅ft
Third stage 33.19 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_moreAll Ford gasoline straight-4 1.8 L CGBA engines
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 11.06 lbf⋅ft
Third stage 33.19 lbf⋅ft
Fourth stage 90°
Fifth stage 90°
expand_moreAll Ford gasoline V6 2.5 L LCBD engines
Figure 1. Cylinder head, Cylinder head screws, Ford gasoline V6 2.5 L LCBD.
Figure 1. Cylinder head, Cylinder head screws, Ford gasoline V6 2.5 L LCBD.
First stage 29.5 lbf⋅ft
Replace screws. See figure 1.
Second stage 90°
Third stage 360° detach
Loosen the cylinder head screws in the reverse order of tightening.
Fourth stage 29.5 lbf⋅ft
Fifth stage 90°
Sixth stage 90°
expand_moreAll Ford gasoline V6 3.0 L MEBA engines
First stage 29.5 lbf⋅ft
Replace screws. See figure 1.
Second stage 90°
Third stage 360° detach
Loosen the cylinder head screws in the reverse order of tightening.
Fourth stage 29.5 lbf⋅ft
Fifth stage 90°
Sixth stage 90°
expand_moreAll other modifications
expand_moreScrews 1 – 10
Figure 2. Cylinder head, Cylinder head screws, All other modifications, Screws 1 – 10.
Figure 2. Cylinder head, Cylinder head screws, All other modifications, Screws 1 – 10.
First stage 7.38 lbf⋅ft
Replace screws. See figure 2.
Third stage 14.75 lbf⋅ft
Fifth stage 25.81 lbf⋅ft
Seventh stage 33.19 lbf⋅ft
Eighth stage 90°
Tenth stage 90°
expand_moreScrews 11 – 18
Second stage 7.38 lbf⋅ft
Fourth stage 14.75 lbf⋅ft
Sixth stage 19.18 lbf⋅ft
Ninth stage 90°
Eleventh stage 90°
expand_moreRocker bridge
First stage 9.59 lbf⋅ft
Replace screws.
Second stage 45°
Valve cover 7.38 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 18.44 lbf⋅ft
Mark screws with punch blow.
Second stage 27.29 lbf⋅ft
Reuse screws only 4 times.
Third stage 90°
expand_moreCrankshaft central screws
expand_moreAll Ford gasoline V6 2.5 L LCBD engines
First stage 88.51 lbf⋅ft
Replace screws.
Second stage 360° detach
Third stage 36.88 lbf⋅ft
Fourth stage 90°
expand_moreAll Ford gasoline V6 3.0 L MEBA engines
First stage 88.51 lbf⋅ft
Replace screws.
Second stage 360° detach
Third stage 36.88 lbf⋅ft
Fourth stage 90°
expand_moreAll other modifications
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreCrankshaft pulley
First stage 33.19 lbf⋅ft
Reuse screws only 3 times.
Second stage 120°
expand_moreDrive plate
All Ford gasoline V6 2.5 L LCBD engines 59 lbf⋅ft
expand_moreAll other modifications
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 29.5 lbf⋅ft
Tighten cross-wise.
Third stage 48°
expand_moreFlywheel
expand_more1.8 16V with gasoline straight-4 1.8 L 109 HP at 5500 RPM, 165 N⋅m at 3950 RPM engine (2000.10–2007.3)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
expand_more1.8 SCi with gasoline straight-4 1.8 L 129 HP at 6000 RPM, 175 N⋅m at 4250 RPM engine (2003.6–2007.3)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 59 lbf⋅ft
Third stage 82.61 lbf⋅ft
expand_more2.0 TDCi (2000.10–2007.3)
First stage 11.06 lbf⋅ft
Replace screws.
Second stage 22.13 lbf⋅ft
Tighten cross-wise.
Third stage 55.32 lbf⋅ft
Fourth stage 45°
2.5 V6 24V with gasoline V6 2.5 L 168 HP at 6000 RPM, 220 N⋅m at 4250 RPM engine (2000.10–2007.3) 59 lbf⋅ft
ST220 with gasoline V6 3.0 L 223 HP at 6150 RPM, 285 N⋅m at 4900 RPM engine (2002.4–2007.3) 59 lbf⋅ft
expand_moreAll other modifications
First stage 11.06 lbf⋅ft
Replace screws.
Second stage 22.13 lbf⋅ft
Third stage 55.32 lbf⋅ft
Fourth stage 45°
expand_moreMain bearing
First stage 8.85 lbf⋅in
Mark screws with punch blow.
Second stage 14.75 lbf⋅ft
Reuse screws only 4 times.
Third stage 25.81 lbf⋅ft
Fourth stage 59 lbf⋅ft
Fifth stage 90°
expand_moreEngine control
expand_moreCamshaft timing chain guide rail
All Ford gasoline straight-4 1.8 L CFBA engines 7.38 lbf⋅ft
All Ford gasoline V6 2.5 L LCBD engines 7.38 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 18.44 lbf⋅ft
expand_moreCamshaft timing chain tensioner
All Ford gasoline V6 2.5 L LCBD engines 18.44 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 18.44 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Camshaft timing chain tensioning rail 11.06 lbf⋅ft
Camshaft timing gear 24.34 lbf⋅ft
expand_moreChain tensioner
All Ford gasoline straight-4 1.8 L CFBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 7.38 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 7.38 lbf⋅ft
All Ford gasoline V6 2.5 L LCBD engines 18.44 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 18.44 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreInlet camshaft wheel
All Ford gasoline straight-4 1.8 L CFBA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 53.1 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 53.1 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 53.1 lbf⋅ft
All other modifications 24.34 lbf⋅ft
expand_moreOil pump drive chain tensioner
All Ford gasoline straight-4 1.8 L CFBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 7.38 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 7.38 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 7.38 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreOutlet camshaft wheel
All Ford gasoline straight-4 1.8 L CFBA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 53.1 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 53.1 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 53.1 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 53.1 lbf⋅ft
All other modifications 24.34 lbf⋅ft
expand_moreTiming case cover
All Ford gasoline V6 2.5 L LCBD engines 18.44 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 18.44 lbf⋅ft
expand_moreAll other modifications
M10 35.4 lbf⋅ft
M6 7.38 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
All Ford diesel straight-4 2.0 L FMBA engines 17.7 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 40.57 lbf⋅ft
All Ford diesel straight-4 2.0 L N7BA engines 17.7 lbf⋅ft
expand_moreOil drain plug
All Ford gasoline straight-4 1.8 L CFBA engines 20.65 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 20.65 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 20.65 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 20.65 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 20.65 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 20.65 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 20.65 lbf⋅ft
All Ford gasoline V6 2.5 L LCBD engines 19.18 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 19.18 lbf⋅ft
All other modifications 16.96 lbf⋅ft
expand_moreOil filter housing
On the engine block 18.44 lbf⋅ft
expand_moreOil pump
First stage 7.38 lbf⋅ft
Tighten cross-wise.
Second stage 16.96 lbf⋅ft
Oil pump chain wheel 18.44 lbf⋅ft
expand_moreOil sump
expand_moreAll Ford gasoline straight-4 1.8 L CFBA engines
At the gearbox 29.5 lbf⋅ft
On the engine block 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L CGBB engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 1.8 L CHBB engines 18.44 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBA engines 18.44 lbf⋅ft
All Ford gasoline straight-4 2.0 L CJBB engines 18.44 lbf⋅ft
All Ford gasoline V6 2.5 L LCBD engines 18.44 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 5.16 lbf⋅ft
Second stage 10.33 lbf⋅ft
expand_moreEngine management
expand_moreCrankshaft sensor
All Ford gasoline V6 2.5 L LCBD engines 7.38 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 7.38 lbf⋅ft
All other modifications 5.16 lbf⋅ft
Exhaust gas temperature sensor 25.81 lbf⋅ft
Glow plugs 9.59 lbf⋅ft
expand_moreKnock sensor
All Ford gasoline V6 2.5 L LCBD engines 18.44 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Lambda sensor 35.4 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreAll Ford gasoline V6 2.5 L LCBD engines
On the engine block 34.67 lbf⋅ft
expand_moreAll Ford gasoline V6 3.0 L MEBA engines
On the engine block 34.67 lbf⋅ft
All other modifications 59 lbf⋅ft
expand_moreEngine mounting
expand_moreAll Ford gasoline V6 2.5 L LCBD engines
On engine bracket 61.22 lbf⋅ft
expand_moreAll Ford gasoline V6 3.0 L MEBA engines
On engine bracket 61.22 lbf⋅ft
Replace nuts.
expand_moreAll other modifications
On chassis 59 lbf⋅ft
On engine bracket 59 lbf⋅ft
Subframe 104.73 lbf⋅ft
Subframe stiffening plate 7.38 lbf⋅ft
Torque arm 59 lbf⋅ft
expand_moreExhaust system
Catalytic converter 33.93 lbf⋅ft
Diesel particulate filter 34.67 lbf⋅ft
expand_moreExhaust manifold
expand_moreAll Ford gasoline straight-4 1.8 L CFBA engines
Heat shields 7.38 lbf⋅ft
Otherwise 35.4 lbf⋅ft
expand_moreAll Ford gasoline straight-4 1.8 L CGBA engines
Heat shields 7.38 lbf⋅ft
Otherwise 40.57 lbf⋅ft
All Ford gasoline V6 2.5 L LCBD engines 14.75 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 14.75 lbf⋅ft
All other modifications 29.5 lbf⋅ft
Replace screws and nuts.
Exhaust manifold heat shields 7.38 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All Ford gasoline V6 2.5 L LCBD engines 11.06 lbf⋅ft
All Ford gasoline V6 3.0 L MEBA engines 11.06 lbf⋅ft
All other modifications 8.85 lbf⋅ft
expand_moreStart system
Starter 25.81 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2003 Ford Mondeo Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Mondeo Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2003 Ford Mondeo Sedan you're not only saving money, but also also improving your technical skills and learning something new.

Ford Mondeo Sedan Second generation (MK3) model years

Units:
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