2004 Ford Maverick engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Ford gasoline straight-4 2.0 L YF 122 HP	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Ford gasoline straight-4 2.3 L GZ 148 HP	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreFord gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM


Lower section of intake manifold	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Upper section of intake manifold	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFord gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM


Lower section of intake manifold	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Upper section of intake manifold	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


Ford gasoline straight-4 2.0 L YF 122 HP	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Ford gasoline straight-4 2.3 L GZ 148 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator


All Ford gasoline straight-4 2.3 L GZ engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All Ford gasoline straight-4 2.0 L YF engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreGenerator bracket


3.0 V6 24V with gasoline V6 3.0 L 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM engine (2001.2–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreServo pump pulley


Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	60.48 lbf⋅ft60.48 lbf⋅ft82 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_moreServo steering pump


3.0 V6 24V with gasoline V6 3.0 L 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM engine (2001.2–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


Ford gasoline straight-4 2.0 L YF 122 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Ford gasoline straight-4 2.3 L GZ 148 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system


Coolant pump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCoolant pump pulley


All Ford gasoline straight-4 2.3 L GZ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Ford gasoline straight-4 2.0 L YF engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


Ford gasoline straight-4 2.0 L YF 122 HP	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreFord gasoline straight-4 2.3 L GZ 148 HP


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head screws

expand_moreFord gasoline straight-4 2.0 L YF 122 HP

Figure 1. Cylinder head, Cylinder head screws, Ford gasoline straight-4 2.0 L YF 122 HP.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 1.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°

expand_moreFord gasoline straight-4 2.3 L GZ 148 HP


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Third stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°

expand_moreFord gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM

Figure 2. Cylinder head, Cylinder head screws, Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 2.
Second stage	90°90°90°
Third stage	360° detach
Loosen the cylinder head screws in the reverse order of tightening.
Fourth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_moreFord gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws. See figure 2.
Second stage	90°90°90°
Third stage	360° detach
Loosen the cylinder head screws in the reverse order of tightening.
Fourth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Fifth stage	90°90°90°
Sixth stage	90°90°90°

expand_moreValve cover


Ford gasoline straight-4 2.0 L YF 122 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 3.
Figure 4. Cylinder head, Valve cover.
Ford gasoline straight-4 2.3 L GZ 148 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 4.

Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 4.

Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 4.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreFord gasoline straight-4 2.0 L YF 122 HP


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	90°90°90°

expand_moreFord gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM


First stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Second stage	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreFord gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM


First stage	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Second stage	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreCrankshaft central screws


Ford gasoline straight-4 2.0 L YF 122 HP	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreFord gasoline straight-4 2.3 L GZ 148 HP


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreFord gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Use new screw.
Second stage	slacken
Third stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Fourth stage	90°90°90°

expand_moreFord gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Replace screws.
Second stage	360° detach
Third stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Fourth stage	90°90°90°

expand_moreDrive plate


Ford gasoline straight-4 2.0 L YF 122 HP	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m

expand_moreFord gasoline straight-4 2.3 L GZ 148 HP


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m


Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreFlywheel

expand_moreAll Ford gasoline straight-4 2.3 L GZ engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m


All Ford gasoline straight-4 2.0 L YF engines	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m

expand_moreMain bearing

expand_more2.0 16V with gasoline straight-4 2.0 L 122 HP engine (2001.2–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


2.0 16V with gasoline straight-4 2.0 L 122 HP engine (2001.2–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing chain guide rail


Ford gasoline straight-4 2.3 L GZ 148 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing chain tensioner


Ford gasoline straight-4 2.3 L GZ 148 HP	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreChain tensioner


3.0 V6 24V with gasoline V6 3.0 L 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM engine (2004.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInlet camshaft wheel


All Ford gasoline straight-4 2.3 L GZ engines	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L YF engines


Central screws	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_moreOil pump drive chain tensioner


2.3 16V with gasoline straight-4 2.3 L 148 HP engine (2004.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOutlet camshaft wheel


All Ford gasoline straight-4 2.3 L GZ engines	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m

expand_moreAll Ford gasoline straight-4 2.0 L YF engines


Central screws	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_moreTiming case cover

expand_moreFord gasoline straight-4 2.3 L GZ 148 HP


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToothed belt tensioning roller


2.0 16V with gasoline straight-4 2.0 L 122 HP engine (2001.2–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToothed belt tightener


2.0 16V with gasoline straight-4 2.0 L 122 HP engine (2001.2–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	42.78 lbf⋅ft42.78 lbf⋅ft58 N⋅m

expand_moreOil drain plug


Ford gasoline straight-4 2.0 L YF 122 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Ford gasoline straight-4 2.3 L GZ 148 HP	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreOil filter housing


Ford gasoline straight-4 2.0 L YF 122 HP	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreFord gasoline straight-4 2.3 L GZ 148 HP


On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreOil pump

expand_more2.3 16V with gasoline straight-4 2.3 L 148 HP engine (2004.3–)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil pump chain wheel


2.3 16V with gasoline straight-4 2.3 L 148 HP engine (2004.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump

expand_moreFord gasoline straight-4 2.0 L YF 122 HP

Figure 5. Engine lubrication, Oil sump, Ford gasoline straight-4 2.0 L YF 122 HP.


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
See figure 5.
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


Ford gasoline straight-4 2.3 L GZ 148 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
See figure 6.
Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


3.0 V6 24V with gasoline V6 3.0 L 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM engine (2004.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft sensor


3.0 V6 24V with gasoline V6 3.0 L 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM engine (2004.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreKnock sensor


Ford gasoline straight-4 2.0 L YF 122 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Ford gasoline straight-4 2.3 L GZ 148 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreLambda sensor


Ford gasoline straight-4 2.0 L YF 122 HP	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Ford gasoline straight-4 2.3 L GZ 148 HP	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


Ford gasoline straight-4 2.0 L YF 122 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreFord gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM


On the engine block	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreEngine mounting

expand_more2.0 16V with gasoline straight-4 2.0 L 122 HP engine (2001.2–)


Central screws	56.79 lbf⋅ft56.79 lbf⋅ft77 N⋅m
On engine bracket	72.28 lbf⋅ft72.28 lbf⋅ft98 N⋅m
Stud screws	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


Ford gasoline straight-4 2.0 L YF 122 HP	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Ford gasoline straight-4 2.3 L GZ 148 HP	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreIgnition system


Spark plugs	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreStart system

expand_moreStarter


Ford gasoline straight-4 2.0 L YF 122 HP	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Ford gasoline straight-4 2.3 L GZ 148 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Ford gasoline V6 3.0 L AJ 194 HP at 6000 RPM, 265 N⋅m at 4750 RPM	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Ford gasoline V6 3.0 L AJ 200 HP at 6000 RPM, 272 N⋅m at 4750 RPM	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Ford Maverick user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Maverick service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2004 Ford Maverick you're not only saving money, but also also improving your technical skills and learning something new.

2004 Ford Maverick Second generation (MK2) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Ford Maverick Second generation (MK2) model years

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